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hestan OUTDOOR LIVING SUITE Installation Instructions Manual

hestan OUTDOOR LIVING SUITE Installation Instructions Manual

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(WITH CUSTOMER-PROVIDED STONE TOP)
INSTALLATION INSTRUCTIONS
GES08, GESB08, GES12, GESB12,
GESP12, GESBP12, GESK12, GESBK12
IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN
THE INSTALLATION HEREIN SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN
OR PROFESSIONAL OUTDOOR EQUIPMENT INSTALLER. MANY COMPONENTS ARE HEAVY AND
REQUIRE 2 OR 3 PERSONS TO UN-PACK AND SETUP THIS SUITE. FAILURE TO DO SO MAY RESULT
IN PERSONAL INJURY.
THE ELECTRICAL COMPONENTS SUPPLIED WITH THIS SUITE MUST BE INSTALLED BY A
LICENSED ELECTRICIAN AND CONNECTED IN ACCORDANCE WITH LOCAL CODES. THE SUITE
SHOULD BE CONNECTED TO A DEDICATED CIRCUIT BREAKER. ALL OUTLETS SUPPLIED WITH
THIS SUITE ARE GROUND FAULT CIRCUIT INTERRUPTER OUTLETS AND MUST BE PROPERLY
INSTALLED AND GROUNDED BY A LICENSED ELECTRICIAN TO GUARANTEE SAFE AND RELIABLE
OPERATION.
SOME PARTS INSIDE THE SUITE HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING
THE VARIOUS COMPONENTS TO AVOID PERSONAL INJURY. WEAR GLOVES WHEN HANDLING.
TOOLS REQUIRED:
Work gloves
Safety glasses
Power drill with masonry bits
Concrete / masonry anchors & hardware,
Coated or stainless steel wood screws (for securing plywood sub-structure)
Flat and Phillips screwdrivers
Socket wrench with 7/16" & 9/16" sockets and short extensions
Combination wrenches of 7/16" & 9/16" sizes
Level
AFTER INSTALLATION OF YOUR GRILL AND OTHER GAS-FIRED EQUIPMENT IN THIS
SUITE, READ THE MANUAL(S) PROVIDED WITH THOSE PRODUCTS CAREFULLY AND
COMPLETELY BEFORE USING YOUR GRILL TO REDUCE THE RISK OF FIRE, BURN
HAZARD, OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.
OUTDOOR LIVING
SUITE
IF THE INFORMATION IN THE GAS-FIRED APPLIANCE MANUALS
ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
Flammable Gas - disconnect all propane or natural gas supplies to this unit
before servicing.
Electrical Parts & Components – disconnect all power supplies and
batteries before servicing.
©2019 Hestan Commercial Corporation
EN
1

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Summary of Contents for hestan OUTDOOR LIVING SUITE

  • Page 1 ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. Flammable Gas - disconnect all propane or natural gas supplies to this unit before servicing. Electrical Parts & Components – disconnect all power supplies and batteries before servicing. ©2019 Hestan Commercial Corporation...
  • Page 2 SUITE MODELS WITH CUSTOMER-PROVIDED TOP Below are representations of Hestan Outdoor Living Suites covered in this manual. Suite GES08 shown with: GABR36 Built-In Gas Grill ABG122 Double Side Burner AGAD36 Double Access Doors GRSR24 Outdoor Fridge STONE TOP NOT INCLUDED...
  • Page 3 Figure 1 The Hestan Outdoor Living suite features ventilation openings (louvers) on each end. These openings must be clear to avoid accumulation of gas should there be a leak. These openings are further described later in this manual.
  • Page 4: Curb Installation

    CURB INSTALLATION 1. The Hestan Outdoor Living Suite must be located on a flat and level concrete or masonry patio surface, not on direct soil. A licensed plumber and electrician should run their service lines to the suite area prior to installation of the curb, in accordance with local codes. See dimensions below for recommended location.
  • Page 5 3. Use 2 each 3/8-16 x 5/8” long hex bolts to align and attach the back wall to the curb. Be careful the back wall does not tip over if the curb was not anchored down. Tighten all bolts. ©2019 Hestan Commercial Corporation...
  • Page 6 5. Install remaining support walls as you did in step 4. Each wall is numbered and has a corresponding number on the curb and/or rear wall for ease of locating. (8 foot Outdoor Living Suite shown) Do not fully tighten bolts yet. Note all arrows are pointing up.
  • Page 7 7. Install 2 corner assemblies (4 assemblies for suites with Bar Top). Use 1/4-20 x 1/2” long hex bolts and hex nuts where needed. Do not tighten until lift-off panels have been checked for proper fit (see Step 13). 1/4-20 x 1/2” BOLTS & NUTS HERE ©2019 Hestan Commercial Corporation...
  • Page 8 ELECTRICAL ITEMS ELECTRICAL SUPPLY The Hestan Outdoor Living Suite is completely pre-wired for ease of installation. The suite will require a 20 amp supply (breaker) from the house main electrical panel. The licensed electrician will have to run the appropriate wire size and conduit for this application. Rigid or flexible conduit suitable for burial with water-tight connections are highly recommended from the house main electrical panel, to the suite.
  • Page 9 ELECTRICAL ITEMS (continued) MAIN ELECTRICAL BOX SHOWING SUPPLY LINE ENTERING ON RIGHT SIDE OF BOX. ©2019 Hestan Commercial Corporation...
  • Page 10 WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITHOUT BAR LINE IN GESS08, GESD08, GES08 GFCI OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITH BAR LINE IN GESSB08, GESDB08, GESB08 ©2019 Hestan Commercial Corporation...
  • Page 11 LINE IN GFCI OUTLET OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET 12 FOOT SUITE WITH BAR SERVICE GESSB12, GESDB12, GESB12 LINE IN GFCI OUTLET WITH WEATHERPROOF COVER RIGHT SIDE OF SUITE (For Suite without Bar) ©2019 Hestan Commercial Corporation...
  • Page 12 (does not apply to Suite with a bar). Line up and install 4 each #10 screws as shown here. Install the foam gasket, and weather-proof cover with the screws provided. ©2019 Hestan Commercial Corporation...
  • Page 13 11. Install large front panel as shown using 1/4-20 x 1/2” long hex bolts and hex nuts located underneath the toe kick area shown below. Also install #8-32 flat-head screws across the top flanges. (8 foot Outdoor Living Suite shown). #8-32 FLAT-HEAD...
  • Page 14 MOUNT GRILL ELECTRICAL BOX & LEFT PANEL 12. Mount the electrical box that came with your Hestan grill as shown and secure with #10 self-drilling screws provided. Use the provided Wire Harness Extension (p/n 009938) to connect the box to the grill wire harness.
  • Page 15 INSTALL SUPPORT STRUCTURE AND TOP The Hestan Outdoor Living Suite DOES NOT include the stone countertop and plywood sub- structure. Template drawings are provided at the end of this manual with RECOMMENDED final stone dimensions. You may choose to have slightly larger overhangs, different edge treatments, etc.
  • Page 16 & NUTS HERE 2. Install remaining support walls as you did in step 1. Each wall is numbered and has a corresponding number on the curb and/or rear wall for ease of locating. (12 foot Outdoor Living Suite with Bar shown).
  • Page 17 4. While an assistant is holding the bar top in place, reach underneath and secure the top with 1/2” nuts and lock-washers provided. Then secure the large back panels with 1/4-20 x 1/2” long bolts and flat washers. The stone itself is usually secured with an adhesive provided by the stone installer. ©2019 Hestan Commercial Corporation...
  • Page 18 There is minimal vertical adjustment in these brackets to help with uneven floors. Check to see if the setscrew in each bracket is backed out enough to allow the tube to pass through easily. ©2019 Hestan Commercial Corporation...
  • Page 19 NOTE: If your Suite is to be connected to a Whole-House LP Piped System, please read the GAS CONNECTIONS section of your Hestan Grill manual for information on this unique installation, and to contact Hestan Customer Service to order an LP Piped System Kit.
  • Page 20 GAS CONNECTIONS AND FINAL ASSEMBLY (continued) 1. The Outdoor Living Suite is shipped with an interplumb kit to simplify connecting side burner and grill together as shown below. HOWEVER, EACH APPLIANCE MUST BE CONNECTED TO ITS OWN REGULATOR. DO NOT USE ONE REGULATOR FOR BOTH APPLIANCES.
  • Page 21: Reference Photos

    REFERENCE PHOTOS INCOMING GAS SUPPLY w/ SHUTOFF VALVE, ELBOW & FLEX HOSE GRILL HARNESS EXTENSION P/N 009938 INCOMING ELECTRICAL SUPPLY ELECTRICAL AND GAS CONNECTIONS SUPPLIED BY CUSTOMER ©2019 Hestan Commercial Corporation...
  • Page 22 RECOMMENDED STONE DIMENSIONS ©2019 Hestan Commercial Corporation...
  • Page 23 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 24 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 25 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 26 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 27 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 28 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 29 RECOMMENDED STONE DIMENSIONS (continued) ©2019 Hestan Commercial Corporation...
  • Page 30 APPENDIX - POWER BURNER SUITES 1. The Outdoor Living Suite with Power Burner features an alcove for the appliance which must be set in place as shown below, then the plywood sub-structure must be secured, then the large stone countertop. Get assistance from another person to help lift the top and position correctly.
  • Page 31 3. Use coated or stainless steel 1/2” long wood screws where needed to secure the vertical walls and alcove to the underside of the plywood, using the small holes provided. Tighten any remaining bolts underneath and return to step 5 on pg. 18 to complete the procedure. ©2019 Hestan Commercial Corporation...
  • Page 32 APPENDIX - KAMADO GRILL SUITES 1. The Outdoor Living Suite for Kamado Grill has a large crossmember which must be installed before the top and alcove can be installed. Note the “L” stamped into the crossmember for correct orientation. 2. Attach crossmember by tucking under the flange of the front panel, and using 4 each 1/4-20 x 1/2”...
  • Page 33 Tighten all these bolts. 4. The Outdoor Living Suite for Kamado Grill features a deep alcove for the appliance which must be set in place as shown below, then the plywood sub-structure must be secured, then the large stone countertop.
  • Page 34: Limited Warranty

    Product; damage from service by someone other than an authorized agent or representative of the Hestan Commercial Service Network; normal wear and tear; damage from exposure of the Product to a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals;...
  • Page 35 This warranty gives you specific legal rights, and you may also have other rights which vary depending on location. Any questions about this Limited Warranty may be directed to Hestan Commercial Corporationf at (888) 905-7463 ©2019 Hestan Commercial Corporation...
  • Page 36 RETAIN THIS MANUAL FOR FUTURE REFERENCE Hestan Commercial Corporation 3375 E. La Palma Ave Anaheim, CA 92806 (888) 905-7463 ©2019 Hestan Commercial Corporation P/N 016178 REV B...

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