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hestan GESS08 Installation Instructions Manual

hestan GESS08 Installation Instructions Manual

Outdoor living suite
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INSTALLATION INSTRUCTIONS
GESS08
GESD08
GESSB08
GESDB08
IMPORTANT - READ ALL INSTRUCTIONS BEFORE YOU BEGIN
THE INSTALLATION HEREIN SHOULD BE PERFORMED BY A QUALIFIED SERVICE TECHNICIAN
OR PROFESSIONAL OUTDOOR EQUIPMENT INSTALLER. MANY COMPONENTS ARE HEAVY AND
REQUIRE 2 OR 3 PERSONS TO UN-PACK AND SETUP THIS SUITE. FAILURE TO DO SO MAY RESULT
IN PERSONAL INJURY.
THE ELECTRICAL COMPONENTS SUPPLIED WITH THIS SUITE MUST BE INSTALLED BY A
LICENSED ELECTRICIAN AND CONNECTED IN ACCORDANCE WITH LOCAL CODES. THE SUITE
SHOULD BE CONNECTED TO A DEDICATED CIRCUIT BREAKER. ALL OUTLETS SUPPLIED WITH
THIS SUITE ARE GROUND FAULT CIRCUIT INTERRUPTER OUTLETS AND MUST BE PROPERLY
INSTALLED AND GROUNDED BY A LICENSED ELECTRICIAN TO GUARANTEE SAFE AND RELIABLE
OPERATION.
SOME PARTS INSIDE THE SUITE HAVE SHARP EDGES. CARE MUST BE TAKEN WHEN HANDLING
THE VARIOUS COMPONENTS TO AVOID PERSONAL INJURY. WEAR GLOVES WHEN HANDLING.
TOOLS REQUIRED:
Work gloves
Safety glasses
Power drill with masonry bits
Concrete / masonry anchors & hardware
Flat and Phillips screwdrivers
Socket wrench with 7/16" & 9/16" sockets and short extensions
Combination wrenches of 7/16" & 9/16" sizes
3/32 Allen wrench
Level
AFTER INSTALLATION OF YOUR GRILL AND OTHER GAS-FIRED EQUIPMENT IN THIS
SUITE, READ THE MANUAL(S) PROVIDED WITH THOSE PRODUCTS CAREFULLY AND
COMPLETELY BEFORE USING THEM TO REDUCE THE RISK OF FIRE, BURN HAZARD,
OR OTHER INJURY. KEEP THIS MANUAL FOR FUTURE REFERENCE.
OUTDOOR LIVING
SUITE
GESS12
GESD12
GESDP12
GESSB12
GESSBP12
GESDB12
GESDBP12
IF THE INFORMATION IN THE GAS-FIRED APPLIANCE MANUALS
ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH.
Flammable Gas - disconnect all propane or natural gas supplies to this unit
before servicing.
Electrical Parts & Components – disconnect all power supplies and
batteries before servicing.
GESSP12
GESSK12
GESDK12
GESSBK12
GESDBK12
©2019 Hestan Commercial Corporation
EN
1

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Summary of Contents for hestan GESS08

  • Page 1 ARE NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH. Flammable Gas - disconnect all propane or natural gas supplies to this unit before servicing. Electrical Parts & Components – disconnect all power supplies and batteries before servicing. ©2019 Hestan Commercial Corporation...
  • Page 2 SUITE MODELS WITH STAINLESS STEEL TOP Below are representations of some Hestan Outdoor Living Suites covered in this manual. Suite GESS08 shown with: GABR36 Built-In Gas Grill ABG122 Double Side Burner AGAD36 Double Access Doors GRSR24 Outdoor Fridge ALL ITEMS PURCHASED SEPARATELY...
  • Page 3 Figure 1 The Hestan Outdoor Living suite features ventilation openings (louvers) on each end. These openings must be clear to avoid accumulation of gas should there be a leak. These openings are further described later in this manual.
  • Page 4: Curb Installation

    CURB INSTALLATION 1. The Hestan Outdoor Living Suite must be located on a flat and level concrete or masonry patio surface, not on direct soil. A licensed plumber and electrician should run their service lines to the suite area prior to installation of the curb, in accordance with local codes. See dimensions below for recommended location.
  • Page 5 3. Use 2 each 3/8-16 x 5/8” long hex bolts to align and attach the back wall to the curb. Be careful the back wall does not tip over if the curb was not anchored down. Tighten all bolts. ©2019 Hestan Commercial Corporation...
  • Page 6 5. Install remaining support walls as you did in step 4. Each wall is numbered and has a corresponding number on the curb and/or rear wall for ease of locating. (8 foot Outdoor Living Suite shown) Do not fully tighten bolts yet. Note all arrows are pointing up. ©2019 Hestan Commercial Corporation...
  • Page 7 7. Install 2 corner assemblies (4 assemblies for suites with Bar Top). Use 1/4-20 x 1/2” long hex bolts and hex nuts where needed. Do not tighten until lift-off panels have been checked for proper fit (see Step 13). 1/4-20 x 1/2” BOLTS & NUTS HERE ©2019 Hestan Commercial Corporation...
  • Page 8 ELECTRICAL ITEMS ELECTRICAL SUPPLY The Hestan Outdoor Living Suite is completely pre-wired for ease of installation. The suite will require a 20 amp supply (breaker) from the house main electrical panel. The licensed electrician will have to run the appropriate wire size and conduit for this application. Rigid or flexible conduit suitable for burial with water-tight connections are highly recommended from the house main electrical panel, to the suite.
  • Page 9 ELECTRICAL ITEMS (continued) MAIN ELECTRICAL BOX SHOWING SUPPLY LINE ENTERING ON RIGHT SIDE OF BOX. ©2019 Hestan Commercial Corporation...
  • Page 10 MAIN ELECTRICAL BOX COMPLETE GFCI OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITHOUT BAR LINE IN GESS08, GESD08, GES08 GFCI OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET SERVICE 8 FOOT SUITE WITH BAR LINE IN GESSB08, GESDB08, GESB08 ©2019 Hestan Commercial Corporation...
  • Page 11 LINE IN GFCI OUTLET OUTLET MAIN ELECTRICAL BOX WITH GFCI OUTLET OUTLET OUTLET 12 FOOT SUITE WITH BAR SERVICE GESSB12, GESDB12, GESB12 LINE IN GFCI OUTLET WITH WEATHERPROOF COVER RIGHT SIDE OF SUITE (For Suite without Bar) ©2019 Hestan Commercial Corporation...
  • Page 12 (does not apply to Suite with a bar). Line up and install 4 each #10 screws as shown here. Install the foam gasket, and weather-proof cover with the screws provided. ©2019 Hestan Commercial Corporation...
  • Page 13 & NUTS HERE 11. Install large front panel as shown using 1/4-20 x 1/2” long hex bolts and hex nuts where needed. (8 foot Outdoor Living Suite shown) 1/4-20 x 1/2” BOLTS & NUTS LOCATED UNDERNEATH ©2019 Hestan Commercial Corporation...
  • Page 14 MOUNT GRILL ELECTRICAL BOX & LEFT PANEL 12. Mount the electrical box that came with your Hestan grill as shown and secure with #10 self-drilling screws provided. Use the provided Wire Harness Extension (p/n 009938) to connect the box to the grill wire harness.
  • Page 15 1/4-20 x 1/2” long hex bolts and flat washers where needed. (8 foot Outdoor Living Suite shown) 1/4” BOLTS & WASHERS HERE ASSEMBLY OF THE SUITE IS NOW COMPLETE. YOU MAY NOW INSTALL THE APPLIANCES, CABINETS, AND OTHER PRODUCTS AS PER THE INSTRUCTION MANUALS SUPPLIED WITH THOSE PRODUCTS. ©2019 Hestan Commercial Corporation...
  • Page 16 BAR TOP INSTALLATION (FOR MODELS WITH BAR) HESTAN OUTDOOR LIVING SUITES WHICH FEATURE A BAR TOP (GESSBxx, GESDBxx, GESBxx) FOLLOW THE SAME STEPS AS DESCRIBED EARLIER IN THIS MANUAL. STEPS UNIQUE TO THESE MODELS ARE DETAILED BELOW. BACK AND SUPPORT WALL ASSEMBLY 1.
  • Page 17 4. While an assistant is holding the bar top in place, reach underneath and secure the top with 1/2” nuts and lock-washers provided. Then secure the large back panels with 1/4-20 x 1/2” long bolts and flat washers. ©2019 Hestan Commercial Corporation...
  • Page 18 It might be easier to align the screws with a helper on the other side of the wall. Check to see if the setscrew in each bracket is backed out enough to allow the tube to pass through easily. ©2019 Hestan Commercial Corporation...
  • Page 19 NOTE: If your Suite is to be connected to a Whole-House LP Piped System, please read the GAS CONNECTIONS section of your Hestan Grill manual for information on this unique installation, and to contact Hestan Customer Service to order an LP Piped System Kit.
  • Page 20 (see reference photos on next page). A FULL LEAK TEST MUST BE PERFORMED ON ALL GAS CONNECTIONS & HOSES BEFORE USING THE APPLIANCES. Refer to the appliance manuals for instructions on this very important step. ©2019 Hestan Commercial Corporation...
  • Page 21: Reference Photos

    REFERENCE PHOTOS INCOMING GAS SUPPLY w/ SHUTOFF VALVE, ELBOW & FLEX HOSE GRILL HARNESS EXTENSION P/N 009938 INCOMING ELECTRICAL SUPPLY ELECTRICAL AND GAS CONNECTIONS SUPPLIED BY CUSTOMER ©2019 Hestan Commercial Corporation...
  • Page 22 2. There are four (4) #8-32 x 3/8” flathead countersunk screws which attach the alcove to the front panel. Tighten any remaining bolts underneath and return to step 5 on pg. 17 to complete the procedure. ©2019 Hestan Commercial Corporation...
  • Page 23 Note the “L” stamped into the crossmember for correct orientation. 2. Attach crossmember by tucking under the flange of the front panel, and using 4 each 1/4-20 x 1/2” hex bolts where needed. Access is from the other side of the adjacent walls. ©2019 Hestan Commercial Corporation...
  • Page 24 Install 1/4-20 x 1/2” long hex bolts and flat washers where needed underneath the countertop. Tighten any remaining bolts underneath and return to step 5 on pg. 17 to complete the procedure. ©2019 Hestan Commercial Corporation...
  • Page 25: Limited Warranty

    Product; damage from service by someone other than an authorized agent or representative of the Hestan Commercial Service Network; normal wear and tear; damage from exposure of the Product to a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals;...
  • Page 26 This warranty gives you specific legal rights, and you may also have other rights which vary depending on location. Any questions about this Limited Warranty may be directed to Hestan Commercial Corporation at (888) 905-7463 ©2019 Hestan Commercial Corporation...
  • Page 27 NOTES ©2019 Hestan Commercial Corporation...
  • Page 28 RETAIN THIS MANUAL FOR FUTURE REFERENCE Hestan Commercial Corporation 3375 E. La Palma Ave. Anaheim, CA 92806 (888) 905-7463 ©2019 Hestan Commercial Corporation P/N 016177 REV B...