TECHCON SYSTEMS TS5620 Series User Manual

TECHCON SYSTEMS TS5620 Series User Manual

Diaphragm valve

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Techcon Systems
TS5620 Series
Diaphragm Valve
User Guide

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Table of Contents
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Summary of Contents for TECHCON SYSTEMS TS5620 Series

  • Page 1 Techcon Systems TS5620 Series Diaphragm Valve User Guide...
  • Page 2: Table Of Contents

    CONTENTS Page number 1. Specifications ………………………………………………………………………………3 2. Unpacking and Inspection ………………………………………………………………5 3. Description ………………………………………………………………………………5 4. Theory of Operation ………………………………………………………………………5 5. Setup Instructions ………………………………………………………………………6 6. Typical System Setup ………………………………………………………………………7 7. Troubleshooting ………………………………………………………………………8 8. Maintenance and Cleaning 8.1 Cleaning ……………………………………………………………………………….9 8.2 To Change the Diaphragm ………………………………………………………10 8.3 To Change and Lubricate Piston O-ring ………………………………………………11 9.
  • Page 3: Specifications

    1. SPECIFICATIONS HORIZONTAL MOUNT CONFIGURATIONS TS5620HU TS5620HT TS5621HD 2.4” length X 0.94” diameter 2.4” length X 0.94”diameter 2.4” length X 0.94” diameter Size (61mm X 24 mm) (61mm X 24 mm) (61mm X 24 mm) Weight 0.13lb (61g) 0.13lb (61g) 0.14lb (63g) Fluid Inlet Port 1/4 - 28 UNF...
  • Page 4 VERTICAL MOUNT CONFIGURATIONS TS5622VU TS5622VD TS5622VT 2.6” length X 1.06” diameter 2.6” length X 1.06” diameter 2.6” length X 1.06” diameter Size (66mm X 27 mm) (66mm X 27 mm) (66mm X 27 mm) Weight 0.15lb (66g) 0.15lb (66g) 0.15lb (66g) Fluid Inlet Port 1/8”NPT female 1/8”NPT female...
  • Page 5: Unpacking And Inspection

    A short opening stroke provides extremely fast, positive shut-off. An external stroke control adjustment makes it easy to fine tune shot sizes. The TS5620 Series compact design allows for mounting flexibility and easy integration into automated applications.
  • Page 6: Setup Instructions

    5. SETUP INSTRUCTIONS Refer to figure 4.0 1. Connect the fluid reservoir feed tube (1) to the valve inlet port (2). 2. Connect the valve airline (3) to the valve controller or other pneumatic device that is used to control the valve. 3.
  • Page 7: Typical System Setup

    6. TYPICAL SYSTEM SETUP PLANT AIR MUST BE PROPERLY FILTERED AND DRY. IF NOT, SPECIFY A 5-MICRON FILTER REGULATOR. TS5622VU DIAPHRAGM VALVE TECHCON SYSTEMS TS5130 FLUID FEED SYSTEM CONTROLLER OR EQUIVALENT MATERIAL CONSTANT AIR PULSED AIR Figure 5.0...
  • Page 8: Troubleshooting

    7. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Fluid pressure too low Increase fluid pressure Operating pressure too low Increase air pressure to 70 psi (4.8 bars) No fluid flow Dispense tip clogged Replaced tip Fluid cured in valve chamber Clean valve thoroughly The stroke adjustment closed Open stroke adjustment counterclockwise Fluid pressure fluctuating...
  • Page 9: Maintenance And Cleaning

    8. MAINTENANCE AND CLEANING Normally, purging the valve with appropriate flush material or solvent after use is sufficient for cleaning. However some material may cause a buildup in the valve chamber, in this case periodic and thorough cleaning will be required. CAUTION: Make sure the fluid pressure is released before disassemble the valve.
  • Page 10: To Change The Diaphragm

    8.2 To Change the Diaphragm Tool required: Flat tip screwdriver, Snap ring flier, 7/64” hex wrench. 1. Remove the two socket head cap screws (1) from the fluid housing (2) 2. Pull the fluid housing away from the air cylinder assembly (10) 3.
  • Page 11: To Change And Lubricate Piston O-Ring

    8.3 To Change or Lubricate Piston O-ring 1. Remove the fluid housing (2). 2. Remove the diaphragm (3). 3. Remove the stroke control knob (8) and spring (9). 4. Remove the retainer ring (5) and anti-rotating washer (6). 5. Remove the piston assembly (11). 6.
  • Page 12: Spare Parts And Accessories

    9. SPARE PARTS AND ACCESSORIES 9.1 Spare Parts: The fluid housing replacement kit includes: 5622VU-FHKIT REPAIR KIT, DIAPHRAGM VALVE SOCKET HEAD CAP SCREW (1) FLAT WASHER FLUID HOUSING (2) FLUID OUTLET FITTING (2) FLUID INLET FITTING (13) The diaphragm replacement kit includes: 5620UHMW-DKIT REPAIR KIT, DIAPHRAGM VALVE O-RING (4)
  • Page 13: Standard Accessories

    Please refer to the chart below for part numbers: VAVLE PART NUMBER FLUID HOUSING KIT DIAPHRAGM KIT TS5620HU 5620HU-FHKIT 5620UHMW-DKIT TS5620HT 5620HT-FHKIT 5620TFE-DKIT TS5621HD 5620HD-FHKIT 5620UHMW-DKIT TS5622VU 5622VU-FHKIT 5620UHMW-DKIT TS5622VT 5622VT-FHKIT 5620TFE-DKIT TS5622VD 5622VD-FHKIT 5620UHMW-DKIT 9.2 Standard Accessories: PART NUMBER DESCRIPTION 5620-000-008 Mounting Rod...
  • Page 14 TE SERIES NEEDLE PART NUMBER Gauge Hub Color ID(in) TE714050PK Olive .063 TE715050PK Amber .054 .033 TE718050PK Green .024 TE720050PK Pink TE721050PK Purple .020 TE722050PK Blue .016 TE723050PK Orange .013 TE725050PK .010 .008 TE727050PK Clear TE730050PK Lavender .006 TE732025PK Yellow .004 TT SERIES NEEDLE PART NUMBER...

This manual is also suitable for:

Ts5620huTs5620htTs5621hdTs5622vuTs5622vdTs5622vt

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