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TECHCON SYSTEMS TS5624DMP User Manual

Disposable material path. diaphragm valve
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Techcon Systems
TS5624DMP
Disposable Material Path
Diaphragm Valve
User Guide

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Summary of Contents for TECHCON SYSTEMS TS5624DMP

  • Page 1 Techcon Systems TS5624DMP Disposable Material Path Diaphragm Valve User Guide...

  • Page 2: Table Of Contents

    CONTENTS Page number Specifications…………………..………………………………….………… Unpacking and Inspection…………………………………………………… Description...…………………………………………………….….………... Theory of Operation…………………………………………….….………… Setup Instructions……………………………………………….….………… Typical System Set-Up……………………..……..…….……….…………… Disposable Material Path Removal/Replacement….…………………………. Maintenance of Air Cylinder O-Ring………………………………………… Spare Parts…………………………………………………………………... Accessories………………………………………………………………….. Troubleshooting……………………………………………………………... Warranty……………………………………………………………………..

  • Page 3: Specifications

    SPECIFICATIONS TS5624DMP Size See below illustration Weight 0.25 lb. (113g) Fluid Inlet Port Luer lock female Fluid Outlet Port Luer lock male Air Inlet Port 10-32 UNF Auxiliary Air Inlet Port 10-32 UNF Minimum Air Pressure 70 psi (4.8bar) Maximum Fluid Pressure 60 psi (4.1bar)

  • Page 4: Unpacking And Inspection

     User guide. DESCRIPTION The TS5624DMP Diaphragm Valve is designed to dispense low to medium viscosity fluids. An internal spring return makes the valve fully adaptable for use with any time/pressure controller. A short opening stroke provides extremely fast, positive shut-off. An external stroke control adjustment makes it easy to fine tune shot sizes.

  • Page 5: Setup Instructions

    SETUP INSTRUCTIONS Refer to Figure 3.0 Note: This installation uses Luer lock adapters shipped with the valve. Connect the fluid feed tube or syringe to the fluid inlet port (1). Connect the valve airline to the valve controller or other pneumatic device that is used to control the valve.

  • Page 6: Typical System Set-Up

    TYPICAL SYSTEM SET-UP Figure 4.0 Optional Syringe Feeding 1. Attach 7509-9100 syringe bracket as shown below. 2. Use insert rings for syringe sizes 3cc – 10cc. 3. Ensure syringe is under constant air pressure. Figure 5.0...

  • Page 7: Disposable Material Path Removal/Replacement

    DISPOSABLE MATERIAL PATH REMOVAL/REPLACEMENT: Removal of a feed path assembly: Refer to figure 6.0 1. Release fluid pressure. 2. Remove syringe barrel or fluid line from the valve. 3. Loosen the lower receiver screws (4 - 5 turns) and pull out disposable material path.

  • Page 8: Maintenance Of Air Cylinder O-Ring

    MAINTENANCE OF AIR CYLINDER O-RING (Refer to figure 7.0 and 8.0) Unscrew receiver screws (1). Remove the DMP (2). Remove the stroke control knob (3) and spring (4). Remove the receiver assembly (5). Remover actuator (6). Remove retaining ring (7), anti-rotate washer (8) and Mylar washer (9). Remove piston (10) from air cylinder (11).

  • Page 9: Spare Parts

    SPARE PARTS Figure 8.0 ITEM PART NUMBER DESCRIPTION 5620-000-004 End Cap TSD1400-111APK End Cap O-Ring (Pack of 10) 2800-0892 Washer, SS 3300-0578 Spring TSD1120-11 Retaining Ring TSD1109-43 Mylar Washer 5620-000-006 Anti-Rotate Washer TSD1400-016APK Piston O-Ring (Pack of 10) 5620-000-005 Piston 5620-000-003 Air Cylinder A0100478...

  • Page 10: Accessories

    ACCESSORIES PART NUMBER DESCRIPTION TS918-46 4-Way Fluid Manifold TN00DKIT Complete Dispensing Tip Kit 9000-000-100 Sample Tip Kit 10.1 FLUID FITTINGS AND TUBING PART NUMBER DESCRIPTION ⅛'' NPT to ¼'' O.D. Tube, 90° Elbow TSD1003-16 ⅛'' NPT to ⅜'' O.D. Tube TSD1002-17 ⅛'' NPT to ¼'' O.D.

  • Page 11: Troubleshooting

    TROUBLE SHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Fluid pressure too low Increase fluid pressure Increase air pressure to 70 psi Operating pressure too low (4.8bar) Dispense tip clogged Replace tip No fluid flow Fluid cured in valve chamber Replace material path Open stroke adjustment Stroke adjustment closed counterclockwise...

  • Page 12: Warranty

    In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory. Manufacturer reserves the right to make engineering product modifications without notice.

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