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Related Manuals for TECHCON SYSTEMS TS5440
Summary of Contents for TECHCON SYSTEMS TS5440
- Page 1 Techcon Systems TS5440 Microshot Needle Valve User Guide...
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Page 2: Table Of Contents
CONTENTS Page number 1. Specifications ………………………………………………………………………………3 2. Unpacking and Inspection ………………………………………………………………4 3. Description ………………………………………………………………………………4 4. Theory of Operation ………………………………………………………………………4 5. Setup Instructions ………………………………………………………………………5 6. Typical System Setup ………………………………………………………………………6 7. Troubleshooting ………………………………………………………………………7 8. Maintenance and Cleaning ………………………………………………………………8 9. Spare Parts and Accessories ………………………………………………………………9 10. -
Page 3: Specifications
Flow rate at 100 psi (water): 900 ml/min. Material viscosity range: Up to100,000 Cps. 10-32 UNF 1/8 NPT MOUNTING PORT FLUID INLET PORT FAR SIDE Ø1.00[25.4] TS5440 10-32 UNF AIR INLET PORT 4.44 [112.78] 4.75-5.00 [120.65-127.00] Dimensions are in inches [mm] Figure 1.0... -
Page 4: Unpacking And Inspection
Techcon Systems time/pressure controllers. A short opening stroke provides extremely fast, positive shut-off. An external stroke control adjustment makes it easy for the operator to fine tune shot sizes. The TS5440’s compact design allows for mounting flexibility and easy integration into automated applications. -
Page 5: Setup Instructions
5. SETUP INSTRUCTIONS Refer to Figure 3.0 NOTE: This installation uses luer lock adapters shipped with the valve. Any approved material line with 1/8” NPT connections will work. 1. If desired, mount the valve to the bracket included (1). 2. Connect fluid feed line to valve inlet port (2). 3. -
Page 6: Typical System Setup
6. TYPICAL SYSTEM SETUP PLANT AIR MUST BE PROPERLY FILTERED AND DRY. IF NOT, SPECIFY A 5-MICRON FILTER REGULATOR. TS5440 NEEDLE VALVE TECHCON SYSTEMS TS5130 FLUID FEED SYSTEM CONTROLLER OR EQUIVALENT MATERIAL CONSTANT AIR PULSED AIR Figure 4.0... -
Page 7: Troubleshooting
7. TROUBLESHOOTING PROBLEM POSSIBLE CAUSE CORRECTION Fluid pressure too low Increase fluid pressure Operating pressure too low Increase air pressure to 70 psi (4.8 bars) No fluid flow Dispense tip clogged or damaged Replaced tip Fluid cured in valve chamber Clean valve thoroughly The stroke adjustment closed Open stroke adjustment counterclockwise... -
Page 8: Maintenance And Cleaning
10) Reinstall the luer adapter assembly (2) to the fluid housing (4). 11) Align the fluid housing (4) to the air cylinder (11) and reinstall the three mounting screws. (Alternately tighten the screws a little at a time until they are secure. TS5440 XXXX Figure 5.0... -
Page 9: Spare Parts And Accessories
9. SPARE PARTS AND ACCESSORIES 9.1 Spare Parts: The seal replacement kit, part number = 5440-SEALKIT, includes: 5440-SEALKIT REPAIR KIT, NEEDLE VALVE FLUID INLET FITTING MYLAR WASHER (16) O-RING (10) O-RING (5) NYLON WASHER (9) O-RING (8) CUP SEAL (27) O-RING (11) The valve repair kit, part number = 5440-VALVEKIT, includes: 5440-VALVEKIT... - Page 10 9.2 Standard Accessories: PART NUMBER DESCRIPTION 918-000-048 Bracket 9000-000-112 Sample needles kit TSD126-360BK Black fluid line 9.3 Optional Accessories: The flowing three components are needed to make a bench mounting stand: PART NUMBER DESCRIPTION 918-033-000 Production master stand 918-000-012 Rod Clamp 5620-000-008 Mounting rod TE SERIES NEEDLE...
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Page 11: Warranty
The Manufacturer’s liability, as stated herein, cannot be altered or enlarged except by a written statement signed by an officer of the company. In no event shall the Manufacturer be liable for consequential or incidental damages. A return authorization is required from Techcon Systems prior to shipping a defective unit to the factory.