Nortek FT4BE-K Installation Instructions Manual

Nortek FT4BE-K Installation Instructions Manual

Split system heat pump with microchannel coils
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splIt sYstEm HEat pump WItH mIcrocHannEl coIls
InstallatIon InstructIons
t4BE - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton) series
sInglE pHasE modEls
Important safEtY InformatIon ................. 2
HEat pump InstallatIon ................................ 3
General Information .............................................. 3
Before You Install this Unit ..................................... 3
Locating the Heat Pump........................................ 3
Packaging Removal .............................................. 3
Ground Level ......................................................... 3
Rooftop.................................................................. 3
Indoor & Outdoor Unit ........................................... 4
ElEctrIcal WIrIng ........................................... 5
Pre - Electrical Checklist ....................................... 5
Line Voltage ........................................................... 5
Grounding ............................................................. 6
Diagnostics Module ......................... 6
Compressor Protection ....................................... 6
Resetting Alert Codes ......................................... 7
startup & adjustmEnts ............................... 8
Pre - Start Checklist .............................................. 8
Start-up Procedures .............................................. 8
Air Circulation - Indoor Blower .............................. 8
Short Cycle Protection .......................................... 8
System Cooling ..................................................... 8
System Heating ..................................................... 8
Defrost Control Board Test Pins ............................ 8
It is your responsibility to know this product better than your customer. this includes being able to install the product
according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for
the life of the product. safety should always be the deciding factor when installing this product and using common
sense plays an important role as well. pay attention to all safety warnings and any other special notes highlighted
in the manual. Improper installation of the furnace or failure to follow safety warnings could result in serious injury,
death, or property damage.
these instructions are primarily intended to assist qualified individuals experienced in the proper installation of
this appliance. some local codes require licensed installation/service personnel for this type of equipment. please
read all instructions carefully before starting the installation. return these instructions to the customer's package
for future reference.
do not dEstroY. plEasE rEad carEfullY and KEEp In a safE placE for futurE rEfErEncE.
HEat pump maIntEnancE ............................... 8
rEfrIgErant cHargIng ................................. 9
Outdoor Temperatures Above 55° F ...................... 9
Figure 5. Charging Chart for 1.5 Ton Units ........ 10
Figure 6. Charging Chart for 2 Ton Units ........... 11
Figure 7. Charging Chart for 2.5 Ton Units ........ 11
Figure 8. Charging Chart for 3 Ton Units ........... 12
Figure 9. Charging Chart for 3.5 Ton Units ........ 12
Figure 10. Charging Chart for 4 Ton Units ......... 13
Figure 11. Charging Chart for 5 Ton Units ......... 13
HEat modE VErIfIcatIon taBlEs ................ 14
Table 4. Verification Table for 1.5 Ton Units ....... 15
Table 5. Verification Table for 2 Ton Units .......... 15
Table 6. Verification Table for 2.5 Ton Units ....... 15
Table 7. Verification Table for 3 Ton Units .......... 15
Table 8. Verification Table for 3.5 Ton Units ....... 16
Table 9. Verification Table for 4 Ton Units .......... 16
Table 10. Verification Table for 5 Ton Units ........ 16
WIrIng dIagrams ............................................ 17
Figure 12. Wiring Diagram for 1.5 - 5 Ton
Units Equipped with CoreSense
Figure 13. Wiring Diagram for 1.5 - 5 Ton
Units NOT Equipped with CoreSense
Figure 14. Wiring Diagram for 1.5 - 5 Ton
rEplacEmEnt parts ...................................... 20
Important
attEntIon InstallErs:
14 sEEr
TM
.................... 17
TM
............ 18

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Summary of Contents for Nortek FT4BE-K

  • Page 1: Table Of Contents

    splIt sYstEm HEat pump WItH mIcrocHannEl coIls 14 sEEr InstallatIon InstructIons t4BE - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton) series sInglE pHasE modEls Important safEtY InformatIon ....2 HEat pump maIntEnancE ....... 8 HEat pump InstallatIon ........
  • Page 2: Important Safety Information

    Important safEtY InformatIon WarnIng: INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety warnings and unless noted otherwise in these instructions, only any other special notes highlighted in the manual. Safety factory authorized parts or accessory kits may be markings are used frequently throughout this manual to used with this product.
  • Page 3: Heat Pump Installation

    HEat pump InstallatIon packaging removal To prevent damage to the tubing onnections, carefully general Information remove the carton and user’s manual from the equipment. Split system heat pumps are designed only for outdoor Discard the shipping carton. rooftop or ground level installations. This unit has been tested for capacity and efficiency in accordance with ground level AHRI Standards and will provide many years of safe...
  • Page 4: Connecting Refrigerant Tubing Between The Indoor & Outdoor Unit

    connecting refrigerant tubing Between connection of the liquid valve and not inside the outdoor unit’s distributor. Perform steps 1 - 5 if the outdoor restrictor the Indoor & outdoor unit needs to be changed. cautIon: cautIon: When servicing, cover or seal openings to When servicing, cover or seal openings to minimize the exposure of the refrigerant system minimize the exposure of the refrigerant system...
  • Page 5: Electrical Wiring

    2. Insert a light-gauge wire hook between the valve body line Voltage • A wiring diagram is located on the inside cover of the and the restrictor orifice (Figure 3, page 5) while being careful not to scratch either part. Carefully remove the electrical box of the outdoor unit.
  • Page 6: Thermostat / Low Voltage Connections

    coppEr WIrE sIZE — aWg Thermostat (1% Voltage drop) supply Wire length-feet supply circuit ampacity Green W2 IN White W2 OUT Black Wire Size based on N.E.C. for 60° type copper conductors. table 1. copper Wire size recommended t-stat Wire Y1 IN unit to t-stat (length in ft) thermostat...
  • Page 7: Resetting Alert Codes

    Resetting Alert Codes Compressor When the CoreSense Diagnostics module has detected a Common Wire series of adverse conditions that have caused it to lockout the compressor, and after the issue has been resolved, it is necessary to manually reset the module in order to Reset Button clear the present alert code.
  • Page 8: Startup & Adjustments

    start up & adjustmEnts and verify that it is cooler than ambient temperature. Listen for any unusual noises. If unusual sounds occur, pre-start check list determine the source of the noise and correct as √ Verify the unit is level and has sufficient clearances for necessary.
  • Page 9: Refrigerant Charging

    • Inspect the electrical connections for tightness at the • A high-pressure switch is factory-installed and located beginning of each heating and cooling season. Service in the compressor discharge line internal to the as necessary. outdoor unit. The switch is designed to de-energize the system when very high pressures occur during cautIon: abnormal conditions.
  • Page 10: Charging Charts - Cooling Only

    rEfrIgErant cHargIng cHarts - coolIng onlY application notes for using charging charts • this equipment’s cooling system contains refrigerant under high pressure. always use safe and environmentally sound methods when handling refrigerant handling or servicing the unit. review the factory literature and safety warnings prior to servicing. •...
  • Page 11 2 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 6. charging chart for 2 ton units (tXV matches) 2 1/2 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 7.
  • Page 12 3 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 8. charging chart for 3 ton units (tXV matches) 3.5 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 9.
  • Page 13 4 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 10. charging chart for 4 ton units (tXV matches) 5 Ton Charging Chart - Cooling Remove refrigerant when the above curve Add refrigerant when below the curve Liquid Temperature ( figure 11.
  • Page 14: Heat Mode Verification Tables

    HEat modE VErIfIcatIon taBlEs - HEatIng onlY application notes on the use of Heating-mode charge verification tables: lEgEnd notEs: Shaded boxes indicate flooded conditions. 1. All pressures are listed psig and all temperatures in °F Rated design values. Suction pressure will vary 2.
  • Page 15 outdoor tEmpEraturE (dEg. f) 201 202 112 226 227 119 252 252 126 277 278 133 289 289 141 116 310 310 150 135 331 332 158 208 209 110 232 233 117 256 257 124 281 281 131 296 296 138 117 317 317 145 136 338 339 152 215 216 108 238 239 115 261 262 122...
  • Page 16 outdoor tEmpEraturE (dEg. f) 224 234 124 244 254 127 264 273 130 283 293 133 298 307 143 109 330 340 159 126 362 372 175 231 241 122 250 259 125 268 278 128 287 297 131 305 314 140 110 337 347 154 127 369 379 169 238 248 120 256 265 123 273 283 126...
  • Page 17: Wiring Diagrams

    WIrIng dIagrams YELLOW YELLOW BLACK figure 12. Wiring diagram for 1.5 - 5 ton models (units Equipped With coresense diagnostic module)
  • Page 18 YELLOW YELLOW BLACK figure 13. Wiring diagram for 1.5 - 5 ton models (units not Equipped With coresense diagnostic module)
  • Page 19: Units Equipped With Low Pressure Switch

    YELLOW YELLOW BLACK figure 14. Wiring diagram for 1.5 - 5 ton models (units Equipped with low pressure switch)
  • Page 20: Install. / Performance Checklist

    InstallatIon / pErformancE cHEcK lIst InstallatIon addrEss: ElEctrIcal sYstEm Electrical connections tight? CITY ________________________ STATE ________________ Line voltage polarity correct? UNIT MODEL # ________________________________________ Rated Voltage: ___________________________________ VOLTS UNIT SERIAL # _______________________________________ L1-L2 Volts: _____________________________________ VOLTS Unit Installed Minimum clearances per Figure 1 (page 3)? L1-L3 Volts: _____________________________________ VOLTS InstallEr namE:...

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