Nortek T4BE-018 Series Installation Instructions Manual

Nortek T4BE-018 Series Installation Instructions Manual

Split system heat pump

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Split SyStem heat pump
inStallation inStructionS
t4Be - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton) Series
important SaFety inFormation ................. 2
heat pump inStallation ................................ 3
General Information ....................................................... 3
Before You Install this Unit ............................................. 3
Locating the Heat Pump ................................................ 3
Packaging Removal ....................................................... 3
Ground Level .................................................................. 3
Rooftop .......................................................................... 3
Indoor & Outdoor Unit .................................................... 4
electrical Wiring ........................................... 4
Pre - Electrical Checklist ................................................ 4
Line Voltage ................................................................... 4
TM
Diagnostics Module .............................. 5
24VAC Power Wiring.................................................... 5
Thermostat Demand Wiring ......................................... 5
Interpreting the Diagnostic LED's ................................ 5
LED Description........................................................... 5
Blower Time Delay Relay ............................................... 6
Thermostat / Low Voltage Connections ......................... 6
Grounding ...................................................................... 6
Startup & aDjuStmentS ............................... 7
Pre - Start Checklist ....................................................... 7
Start-up Procedures ....................................................... 7
Air Circulation - Indoor Blower ....................................... 7
Short Cycle Protection Cooling ...................................... 7
System Cooling .............................................................. 7
System Heating .............................................................. 7
Defrost Cycle Timer ....................................................... 7
Defrost Control Board .................................................... 8
Operational Information ............................................... 8
Normal Defrost Operation............................................ 8
Defrost Test Procedure ................................................ 8
Anti Short Cycle Timer Test ............................................ 8
it is your responsibility to know this product better than your customer. this includes being able to install the product
according to strict safety guidelines and instructing the customer on how to operate and maintain the equipment for
the life of the product. Safety should always be the deciding factor when installing this product and using common
sense plays an important role as well. pay attention to all safety warnings and any other special notes highlighted
in the manual. improper installation of the furnace or failure to follow safety warnings could result in serious injury,
death, or property damage.
these instructions are primarily intended to assist qualified individuals experienced in the proper installation of
this appliance. Some local codes require licensed installation/service personnel for this type of equipment. please
read all instructions carefully before starting the installation. return these instructions to the customer's package
for future reference.
Do not DeStroy. pleaSe reaD careFully anD Keep in a SaFe place For Future reFerence.
Refrigerant Charging...................................................... 8
Outdoor Temperatures Above 55° F............................... 9
heat pump maintenance ............................... 9
component FunctionS .................................. 9
Figure 4. Charging Chart for 1.5 Ton Units ................ 10
Figure 5. Charging Chart for 2 Ton Units ................... 11
Figure 6. Charging Chart for 2.5 Ton Units ................ 11
Figure 7. Charging Chart for 3 Ton Units ................... 12
Figure 8. Charging Chart for 3.5 Ton Units ................ 12
Figure 9. Charging Chart for 4 Ton Units ................... 13
Figure 10. Charging Chart for 5 Ton Units ................. 13
Table 3. Charging Table for 1.5 Ton Units .................. 15
Table 4. Charging Table for 2 Ton Units ..................... 15
Table 5. Charging Table for 2.5 Ton Units .................. 15
Table 6. Charging Table for 3 Ton Units ..................... 16
Table 7. Charging Table for 3.5 Ton Units .................. 16
Table 8. Charging Table for 4 Ton Units ..................... 16
Table 9. Charging Table for 5 Ton Units ..................... 17
Figure 11. C,M(SH) & D,E,J(T4BE) (1.5-3.5 Ton) ...... 18
Figure 12. FT4BE Series (1.5-3.5 Ton) ...................... 19
Figure 13. PSH4BE Series (1.5-3.5 Ton) ................... 20
Figure 14. C,M(SH) & D,E,J(T4BE) (4 & 5 Ton) ......... 21
Figure 15. FT4BE Series (4 & 5 Ton) ......................... 22
Figure 16. PSH4BE Series (4 & 5 Ton) ...................... 23
Table 10. Comfort Alert LED Diagnostics .................. 24
Table 11. Module Wiring Troubleshooting .................. 25
replacement partS ...................................... 28
important
attention inStallerS:
14 Seer, Single phaSe moDelS

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Summary of Contents for Nortek T4BE-018 Series

  • Page 1: Table Of Contents

    Split SyStem heat pump 14 Seer, Single phaSe moDelS inStallation inStructionS t4Be - 018, 024, 030, 036, 042, 048, & 060 (1.5, 2, 2.5, 3, 3.5, 4, & 5 ton) Series important SaFety inFormation ....2 Refrigerant Charging............8 Charging the Unit in AC Mode with heat pump inStallation ........
  • Page 2: Important Safety Information

    important SaFety inFormation Warning: INSTALLER: Please read all instructions before servicing this equipment. Pay attention to all safety warnings and unless noted otherwise in these instructions, only any other special notes highlighted in the manual. Safety factory authorized parts or accessory kits may be markings are used frequently throughout this manual to used with this product.
  • Page 3: Heat Pump Installation

    heat pump inStallation packaging removal To prevent damage to the tubing onnections, carefully general information remove the carton and user’s manual from the equipment. Split system heat pumps are designed only for outdoor Discard the shipping carton. rooftop or ground level installations. This unit has been tested for capacity and efficiency in accordance with ground level AHRI Standards and will provide many years of safe...
  • Page 4: Connecting Refrigerant Tubing Between The Indoor & Outdoor Unit

    connecting refrigerant tubing Between in the liquid line, the filter dryer must be replaced with the one supplied with the unit. The filter dryer must be the indoor & outdoor unit installed in strict accordance with the manufacturer’s installation instructions. caution: •...
  • Page 5: Comfort Alert Diagnostics Module

    • The outdoor unit requires both power and control circuit electrical connections. Refer to the wiring diagrams for identification and location of outdoor unit field wiring interfaces. Make all electrical connections in accordance POWER LED with all applicable codes and ordinances. (Green) •...
  • Page 6: Blower Time Delay Relay

    not detected by the module. The TRIP LED typically indicates if the compressor protector is open or the Thermostat compressor has no power. G R W 2 C E O Y The scroll compressor’s r (run), c (common), and S NOTE: Jumper between W2 and E is (start) wires are routed through the holes in the Comfort...
  • Page 7: Startup & Adjustments

    Start up & aDjuStmentS System Cooling 1. Set the thermostat’s system mode to COOL and the pre-Start check list fan mode to AUTO. Gradually lower the thermostat √ Verify the unit is level and has sufficient clearances for temperature setpoint below room temperature and unobstructed airflow.
  • Page 8: Defrost Control Board

    Defrost control Board Defrost Test Procedure 1. Jumper t2 to DFt at the test terminals. Operational Information • Terminals r - rc must have 24±V present between 2. With unit running in heat mode, short the teSt terminal to the common terminal near it. This will speed up the them in order for the time delay and defrost sequences board and cause it to enter defrost mode in 5/10/15 to be operational.
  • Page 9: Charging The Unit In Ac Mode With Outdoor Temperatures Above 55° F

    valve. A common suction port for heating mode charging caution: is included and located on the compressor access panel above the outdoor unit service valves. the unit should never be operated without a • Heat Mode Verification Tables (Tables 3 - 9, pages 15 filter in the return air system.
  • Page 10: Charging Charts - Cooling Mode

    (If applicable) T4BE-018K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 4. Charging Chart for T4BE-018 Series (1.5 Ton Units) - TXV Matches...
  • Page 11 T4BE-024K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 5. Charging Chart for T4BE-024 Series (2 Ton Units) - TXV Matches T4BE-030K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 6.
  • Page 12 T4BE-036K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 7. Charging Chart for T4BE-036 Series (3 Ton Units) - TXV Matches T4BE-042K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 8.
  • Page 13 T4BE-048K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 9. Charging Chart for T4BE-048 Series (4 Ton Units) - TXV Matches T4BE-060K Charging Chart - Cooling Remove refrigerant when above curve Add refrigerant when below curve Liquid T emperature (F ) Figure 10.
  • Page 14: Charging Tables - Heating Mode

    T4BE HEaT MoDE VEriFiCaTion CHarTS - HEaTing onLy application notes on the use of heating-mode charge verification charts: legenD noteS: Shaded boxes indicate flooded conditions. 1. All pressures are listed psig and all temperatures in °F Rated design values. Suction pressure will 2.
  • Page 18: Wiring Diagrams & Diagnostic Tables

    Wiring DiagramS & DiagnoStic taBleS C Y 0 W2 R E Figure 11. Wiring Diagram for cSh4Be, Dt4Be, et4Be, jt4Be, & mSh4Be Series (1.5 to 3.5 ton models)
  • Page 19 C Y 0 W2 R E Figure 12. Wiring Diagram for Ft4Be Series (1.5 to 3.5 ton models)
  • Page 20 C Y 0 W2 R E Figure 13. Wiring Diagram for pSh4Be Series (1.5 to 3.5 models with comfort alert)
  • Page 21 Yellow Figure 14. Wiring Diagram for cSh4Be, Dt4Be, et4Be, jt4Be, & mSh4Be Series - (4 & 5 ton models)
  • Page 22 Yellow Figure 15. Wiring Diagram for Ft4Be Series - (4 & 5 ton models)
  • Page 23 Yellow Black Figure 16. Wiring Diagram for pSh4Be Series (4 & 5 ton models with comfort alert)
  • Page 24 comFort alert trouBleShooting Status leD Status leD Description Status leD troubleshooting information POWER Module has power Supply voltage is present at module terminals (Green LED) • Compressor protector is open • Check for high head pressure • Check compressor supply voltage Thermostat demand signal Y •...
  • Page 25 Status leD Status leD Description Status leD troubleshooting information • Run capacitor has failed • Open circuit in compressor start wiring or connections ALERT Open Start Circuit — Check wiring and connectors between supply and the compressor S Flash Code 6 Current only in run terminal (Yellow LED)
  • Page 28: Install. / Performance Checklist

    inStallation / perFormance checK liSt inStallation aDDreSS: electrical SyStem: Electrical connections tight? CITY ________________________ STATE ________________ Line voltage polarity correct? UNIT MODEL # ________________________________________ Rated Voltage: ___________________________________ VOLTS UNIT SERIAL # _______________________________________ L1-L2 Volts: _____________________________________ VOLTS Unit Installed Minimum clearances per L1-L3 Volts: _____________________________________ VOLTS Figure 1 (page 3)? inStaller name:...

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