EWM SPLITTER 2x 7POL Operating Instructions Manual

EWM SPLITTER 2x 7POL Operating Instructions Manual

Welding machines and accessories

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Operating instructions
Welding machines and accessories
SPLITTER 2x 7POL
EN
099-008302-EW501
Observe additional system documents!
29.06.2022

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Summary of Contents for EWM SPLITTER 2x 7POL

  • Page 1 Operating instructions Welding machines and accessories SPLITTER 2x 7POL 099-008302-EW501 Observe additional system documents! 29.06.2022...
  • Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
  • Page 3: Table Of Contents

    Contents Notes on using these operating instructions Contents 1 Contents ............................3 2 For your safety ..........................4 Notes on using these operating instructions ................4 Explanation of icons ....................... 5 Safety instructions ........................6 Transport and installation ...................... 9 3 Intended use ..........................
  • Page 4: For Your Safety

    For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
  • Page 5: Explanation Of Icons

    For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Incorrect / Invalid Switch Correct / Valid Turn...
  • Page 6: Safety Instructions

    For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
  • Page 7 For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
  • Page 8 For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
  • Page 9: Transport And Installation

    For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the in- troduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
  • Page 10 For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
  • Page 11: Intended Use

    3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity This product corresponds in its design and construction to the EU directives listed in the decla- ration.
  • Page 12: Part Of The Complete Documentation

    Intended use Documents which also apply 3.2.5 Part of the complete documentation This document is part of the complete documentation and valid only in combination with all other parts of these instructions! Read and observe the operating instructions for all system components, especially the safety instructions! The illustration shows a general example of a welding system.
  • Page 13: Machine Description - Quick Overview

    Machine description – quick overview Front view / side view from the right Machine description – quick overview Front view / side view from the right Figure 4-1 Item Symbol Description Mounting clip 7-pole connection socket (digital) For connecting digital accessory components Input, connection socket, 7-pole (X1) For connecting Splitter to power source Machine feet...
  • Page 14: Design And Function

    Design and function Transport and installation Design and function Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! •...
  • Page 15: Connection

    Design and function Transport and installation 5.1.3 Connection 5.1.3.1 Power source Figure 5-1 Item Symbol Description Power source Input, connection socket, 7-pole (X1) For connecting Splitter to power source • Insert cable plug on the control lead into the 7-pole connection socket and secure with crown nut (the plug can only be inserted into the connection socket in one position).
  • Page 16: Additional Digital Accessory Components

    Design and function Transport and installation 5.1.3.2 Additional digital accessory components This machine allows the connection of up to two additional accessory components. One further component can be operated directly from the power source. Connect wire feeders always directly to the power source! Figure 5-2 Item Symbol Description...
  • Page 17: Maintenance, Care And Disposal

    Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed.
  • Page 18: Maintenance Work, Intervals

    A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-008302-EW501 29.06.2022...
  • Page 19: Disposing Of Equipment

    Information on returning used equipment or collections can be obtained from the respective municipal administration office. Devices can also be returned to EWM sales partners across Europe. Further information on the topic of the disposal of electrical and electronic equipment can be found on our website at: https://www.ewm-group.com/de/nachhaltigkeit.html.
  • Page 20: Technical Data

    Technical data SPLITTER 2x7POL Technical data SPLITTER 2x7POL protection classification IP 23 Ambient temperature -10 °C to +40 °C Test mark Dimensions (l x b x h) 182,3 x 100,2 x 80 mm 7.2 x 3.94 x 3.14 inch Weight 0,84 kg 1,9 lb.
  • Page 21: Accessories

    Accessories 7-pole connection Accessories 7-pole connection Type Designation Item no. FRV 7POL 0.5 m Extension/connecting cable 092-000201-00004 FRV 7POL 1 m Extension/connecting cable 092-000201-00002 FRV 7POL 5 m Extension/connecting cable 092-000201-00003 FRV 7POL 10 m Extension/connecting cable 092-000201-00000 FRV 7POL 20 m Extension/connecting cable 092-000201-00001 FRV 7POL 25M...
  • Page 22: Appendix

    Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008302-EW501 29.06.2022...

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