Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for ATH-Heinl ATH 800
Summary of Contents for ATH-Heinl ATH 800
- Page 1 User’s Manual Wheel Balancer ATH 800 ________________________________________________________ ATH-Heinl GmbH & Co.KG Workshop technology Kauerhofer Str. 2 - D92237 Sulzbach-Rosenberg Tel. 0049 (0)9661 87764 00 - Fax 0049 (0)9661 87764 01 Email: info@ath-heinl.de Web: www.ath-heinl.de...
-
Page 2: Table Of Contents
Content Subject to technical changes Description of the machine General information Technical Data Recommendations Standard safety devices Transport and assembling Electrical connection Wheel mounting Fixing of shaft Control Panel Operation manual Self test Wheel mounting Input of wheel parameters Input of wheel parameters with automatic gauge Input of wheel parameters with automatic gauge at ALU-S Input of wheel parameters manual Selection of balancing type... -
Page 3: Description Of The Machine
Only skilled persons are allowed to operate the machine. If the operator makes unauthorized reconstructions and/or changes on the machine the CE verification will be overridden and a liability of ATH-Heinl for damages, which are resulting from this reconstructions/changes, is also excluded. - Page 4 - Necessary reparation works are only allowed to be done by skilled service personal. Unauthorized changes on the machine exclude ATH-Heinl from liability for damages which are arising from this. - Works on the electrical installation are only allowed to be done by skilled electricians.
-
Page 5: Technical Data
1.2 Technical data Subject to technical changes Maximum wheel weight 65 kg Motor power 250 W Power supply 230 V, 50 Hz Unbalancing precision Balancing speed 120 U/min Rim diameter 10 - 24 Inches/ 254 - 610 mm Rim width 1,5 - 15 Inches / 38 - 450 mm Balancing time Maximum wheel diameter... -
Page 6: Recommendations
1.3 Recommendations Read the operation manual carefully before operation. Keep the operation manual safe. To guarantee a correct operation, machine parts are not allowed to be removed or modified. If reparations are necessary, the technical service has to be notified or asked. -
Page 7: Electrical Connection
3 Electrical connections ATTENTION: The machine shall only be connected to the power supply by skilled personal. Before the machine will be connected to the power supply via a cable it has to be checked if the supply voltage is identical with that indicated on the name plate. The name plate is on the back of the machine. -
Page 8: Fixing Of Shaft
Fixing of shaft Before the thread shaft will be put on the balancing shaft it has to be checked, if the area around the shaft and the thread shaft is clean. The thread shaft will be fixed to the balancing shaft by a socket screw. 5 Control Panel Indicator: Position of inner unbalance B Digital display: Inner unbalance... -
Page 9: Self Test
6. Operating Instructions 6.1 Self-test After switching on of the balancer it makes a self-test and changes then automatically to the mode „Dynamic“ Wheel mounting Choose a suitable cone to center the wheel on the balancer.(see also Fig. 1-6 on page 7) As shown below there are 2 simple methods to fix the wheel, either with inside cone and pressure cab or without pressure cab with cone from outside. -
Page 10: Input Of Wheel Parameters With Automatic Gauge
6.4. Input of wheel parameters with automatic gauge Adjacent is shown the automatic input three needed parameters for dynamic, static and ALU 1-3 mode. figure16 Put the gauge as shown onto the rim During the movement of the gauge the display goes out. As soon as the gauge is at rest then the determined values for the distance (a) and the rim... -
Page 11: Input Of Wheel Parameters With Automatic Gauge At Alu-S
6.5 Input of wheel parameters with automatic gauge in ALU-S Adjacent is shown the automatic input four needed parameters for ALU-S mode. In ALU-S mode must the gauge be put onto the first desired position on the rim for the weight shown adjacent confirmed by pressing ENTER. - Page 12 Input of parameters Except of the program "ALU-S", which needs 4 parameters, all other programs need only 3 parameters. The parameters are shown in figure 10, figure 11 shows the parameters for the program „ALU-S”. figure17...
-
Page 13: Selection Of Balancing Type
Selection of balancing type Standard mode after switching on of the balancer is the dynamic mode. By pressing the corresponding button can be selected any mode as shown adjacent. OPT and Hidden are 2 additional functions. OPT can be used in the dynamic and in the static mode. -
Page 14: Standard Mode "Dynamic
Standard mode „Dynamic“ This function determines the parameter of the unbalance on the outer and inner side of the mounted wheel and shows then the weight and the exact position of the counterweight. After the wheel is mounted properly and the wheel parameters are entered follow the steps below described to balance the wheel. - Page 15 Static Mode After dynamic mode measurement, it is possible to select static mode directly. The balancer will automatically calculate the result of static mode. If static mode was selected from the very beginning, follow the process below after wheel installation and correct parameters input Input wheel parameters Or close wheel protection...
- Page 16 ALU1 - ALU3 Modes 6.10 In the programs ALU 1-3 there are different possibilities to place the counterweights as shown adjacent. At the named symbols were always taken the dimension as for steel rims. Thereby can occure inexactness when fixing the weights.
- Page 17 6.11 ALU-S Mode (input manual) This special function can be used for Alu rims, if the standard Alu programs not make a satisfactory result. By determining of two exact distance measures for fixing the Weight there will be achieved considerably more exact results. (figure 1) By pressing the button ALU (out of the standard modo 4x) you will reach the modo ALU-S.
- Page 18 6.12 ALU-S Mode – Fixing of weights After the measurements were introduced automatically as described in 6.5 or manually as described in 6.11 the balancing process can be started. After finish the balancing process the inner and outer unbalance will be indicated in the display.
- Page 19 Now the inner unbalance will be adjusted Now turn the wheel until all LEDs oft he unbalance display for INNER illuminates. In the right display will be indicated the distance measure automatically (here 83 mm). Move gauge with needed counterweight (here 40g) into the rim until the indicated distance measure (here 83 mm) shows a value of „0“.
- Page 20 6.13 Split-Function By means of the split function it is possible in the mode ALU-S by pressing the button to fix the outer counterweight hidden behind the spokes. The fixing of the weights is the same method as in the normal ALU-S program, the only difference is that the weights were splitted and fixed between 2 proximate spokes.
-
Page 21: Mode Motorcycle
6.14 Mode “motorcycle” The process of the mode “motorcycle” is the same as the mode standard dynamic, with the exception that a motorcycle flange and an extension of the gauge is needed. figure 21 figure 22... -
Page 22: Adjustment And Calibration
Adjustment and calibration System adjustment With help of the system adjustment can be determined the basic adjustments, which will remain also after switching-off of the machine (e.g. Auto-Start, exactness of display, unit of measurements and weights and so on.) Call system adjustments: Press button Enter for a longer time (appr. 5 sec.) Press Enter for appr. -
Page 23: Standard Calibration
7.2 Standard calibration of the balancer ATH 800 After fixing the machine it has to be calibrated. For calibration must be taken a wheel with steel rim ≥ 14 inch. After switching on there has to be entered the exact value of the wheel (a-b-d). -
Page 24: Service Calibration
7.3 Service calibration of the balancer ATH 800 Clamp the wheel and enter wheel values. With the adjacent button combination the standard calibration will be called: Press button FINE, then additional press ENTER, release FINE, release ENTER only after in the display appears „CAL 1“,... -
Page 25: Calibration Of Automatic Gauge
7.4 Calibration of the automatic gauge For calibration must be mounted a wheel with steel rim bigger then 14 inch. With the adjacent button combination the standard calibration will be called: Press button FINE, then additional press ENTER, release FINE, release ENTER only after in the display appears „CAL 1“, After pressing the button PLUS appears „CAL-SEt-2“... - Page 26 7.4 Service calibration of the automatic gauge With the adjacent button combination the standard calibration will be called: Press button FINE, then additional press ENTER, release FINE, release ENTER only after in the display appears „CAL 1“, With following button combination can now be called the service calibration: Press ENTER, then FINE, hold both buttons until...
-
Page 27: Errors
8 Errors The wheel balancer can indicate the following errors: Display Reason Remedy The measuring result is outside of the Ccc ccc display range During the balancing process was OFF OFF pressed the Stop-button Close protection By activated function the protection deactivate the protection bow bow was opened during balancing function. -
Page 28: Different Balancing Values
Further errors Different balancing values during balancing process: Balancer is not correctly fixed at the bottom Incorrect calibration Balancing shaft not fixed, shaft twisted Piezo element not fix Rim is not clean or warped Buttons do not react Circuit board for buttons is not connected to the control board or cable connection is defect. -
Page 29: Maintenance
9 Maintenance (for Non-skilled personal) Attention: Before starting the maintenance work the machine has to be disconnected from the power supply. Adjustment of driving belt tension 1. Take off the cover (for weights) carefully. It has to be considered, that no cables will be damaged. -
Page 30: Checking Of Position Board
Checking of position board To check the correct operation of the position board the following has to be made: Make sure that neither of the three photocells has contact with the tooth wheel and the RESET-tooth. Check with a direct current meter the following voltages (machine switched-on but no number of revolution): *between grounding and red wire +5 V GS *between grounding and yellow wire (RESET) + 4,5 - 4,8 V GS, if the RESET-tooth is in the... -
Page 31: Installing Of Piezo Element
11. Installing of piezo element Installation instructions: Immoderate asynchronism und compensation can be caused by a defective piezo element. To change the piezo element the following must me made: 1. Take off the cover (for weights). 2. Take off the nuts 1 and 2 together with spring washers and flat washers. 3. -
Page 32: Spare Part List
12 Spare part list Article n° Short description CB800 Wheel protection mechanism complete 09 OPT CB800- 0118H Plastic cover back CB800- 0118V Plastic cover front CB800- 0119 Plastic cover CB800- 0120-07F Control foil 07 CB800- 0120-09 Control board 09 CB800- 0120-09F Control foil 09 CB800- 0120P-07 Control board 07... - Page 33 Article n° Short description CB800- 0312-0315 Fastening screw CB800-0101 Housing CB800-0102+0103 Cone holder OPT CB800-0106 Main switch OPT CB800-0107+0108 Fastening set CB800-0109 Cable bushing CB800-0110 Distance bush CB800-0111 Board for current supply 07 OPT CB800-0111-09 Board for current supply 09 OPT CB800-0111k Control plate complete 09 OPT CB800-0112+0113...
- Page 34 Article n° Short description CB800-0408 Clamping nut 36 mm with plastic insert (ring) 50mm OPT CB800-0408-01 Plastic insert for clamping nut OPT CB800-0409 Gauge OPT CB800-0410 Resistance 07 OPT CB800-0410 09 Resistance 09 OPT CB800-0411 Trafo 07 OPT CB800-0411-09 Trafo 09 OPT CB800-0412 Rubber lip for pressure cab OPT CB800-0413...
-
Page 35: Enclosure I - Exploded Drawing
Enclosure I – Exploded drawing... -
Page 36: Enclosure Ii - Exploded Drawing
Enclosure II – Exploded drawing... -
Page 37: Enclosure Iii Electrical Plan
Enclosure III Electrical plan... - Page 38 Instruction Manual Wheel balancer 1. Application range This instruction manual is applied to working with wheel balancer 2. Risks for Human and Environment -Risk of injury because of turning of the wheel -Risk of crushing because of wheel cover protection or the clamping mechanism -Sharp edge on rims or risk of wrenching at wires which sticking out of the wheels 3.
- Page 39 Evaluation of endangerment for wheel balancer Working area: Garage Responsible person: Date: Valid until: Working with Endangerment Precaution Wheel balancer -Danger of injury due to rotating and -sufficient distance movable parts -no further persons in working area - Use always the correct tools and supplies for work - Wear adequate protective clothing, respectively protective agents (e.g.
- Page 40 Seriennummer / Serial number Konformitätserklärung Declaration of conformity Déclaration de conformité Declaración de conformidad Für die Reifenwuchtmaschine Typ ATH 530 / ATH 550 / ATH 800 For the Wheel balancer Type Pour l’équilibreuse Type Para la equilibradora Tipo Wurden folgende einschlägige Bestimmungen beachtet The following EG-directives are considered Les Directives suivantes de l’Union européenne ont été...
- Page 41 Confirmamos con esto de que la mercancía denominada arriba cumple las directivas llamadas de la Unión Europea. ATH-Heinl GmbH & Co.KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg im September 2008 ______________________________ ATH-Heinl GmbH & Co.KG/ Hans Heinl (Geschäftsführer)
- Page 42 ATH-Heinl GmbH & Co.KG Workshop technology Kauerhofer Str. 2 - D 92237 Sulzbach-Rosenberg Tel. +49 (0)9661 87764 00 - Fax +49 (0)9661 87764 01 Email: info@ath-heinl.de Web: www.ath-heinl.de...
Need help?
Do you have a question about the ATH 800 and is the answer not in the manual?
Questions and answers