ATH-Heinl ATH 1200 User Manual
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ATH-Heinl ATH 1200 User Manual

Truck wheel balancer
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USER´S MANUAL
TRUCK WHEEL BALANCER
ATH 1200
1
® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012

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Summary of Contents for ATH-Heinl ATH 1200

  • Page 1 USER´S MANUAL TRUCK WHEEL BALANCER ATH 1200 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 2: Table Of Contents

    14. FUNCTION SCHEME 14.1 Electric diagrams 15. TECHNICAL DOCUMENTATION 15.1 Exploded drawing ATH 1200 15.2 Spare parts list ATH 1200 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 3 As a descriptive help you can see under the indicated addresses in the internet different videos: Calibration ATH 1200 Operation ATH 1200 http://www.youtube.com/watc http://www.youtube.com/watch h?v=GLo3kNeApQ0 ?v=Ub-XB25I9-U ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 4: Description

    The balancing machine is not allowed to be used in explosive atmosphere (rooms). The balancing machine must be firmly fixed on the ground. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 5: Technical Data

    Do only use the balancing machine for purposes which are described in the operation manual.  The balancing machine must be fixed firmly on the ground to achieve an exact balancing result. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 6: Standard Safety Devices

    The thread shaft will be fixed to the balancing shaft by a socket screw. 4.2 Adjustment and calibration Please refer to point 7 ADJUSTMENTS ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 7: Control Panel

    Push the buttons only with the fingers. Do not use under no circumstances the tongues for the compensating weights or other sharp objects. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 8: Operation Manual

    3 parameters. The parameters are shown in figure 10, figure 11 shows the parameters for the program „ALU-S”. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 9: Selection Of Balancing Type

    OPT can be used in the dynamic and in the static mode. With CAR/TRUCK can be changed between truck and car mode. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 10: Standard Mode "Dynamic

    Turn the wheel until all LED´s at the indicator „Inner“ illuminates and fix the corresponding weight at the position 12 o´clock. (here 40 g). Balancing finished ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 11: Mode "Static

    Turn the wheel until all LED´s in the indicator „Outer“ illuminate and fix the corresponding weight at the position 12 o´clock. (here 60 g). Balancing finished ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 12: Mode „Alu

    After the balancing process the counterweights must be fixed at the position 12 o´clock. Adjacent figure 18 shows the dimension for fixing the weights. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 13: Mode Alu-S

    Abb. 2 By pressing the button the residual unbalance can be displayed in a 1 g – separation. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 14: Adjustments

    0 = mm 0,0 = Inch Input unit for diameter: 0 = mm 0,0 = Inch Unit for weights: Gram or ounce Saving & End ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 15: Service Calibration

    After the balancing process is finished the measuring data will be memorized and the calibration is finished. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 16: Errors

    The reason for that is not that the machine display is wrong but that the wheel was clamped wrongly on the adaptor, that means that the wheel was clamped wrongly at one of the two balancing processes. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 17: Maintenance

    WIf the position sensor must be changed, only the two fixing screws must be loosened and the board taken out. As the holder must not be taken out, a new positioning is easier. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 18: Mounting Of Piezo Transducer

    For a correct operaton the isolation of the crystals must be at least 50 MOhm. 8. Mount the cover again. 9. Make a service calibration. ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 19: Operation Instruction

    6. Maintenance, Disposal  Maintenance works on the lift are made by: ________________  Responsible for disposal (e.g. used oil):: ________________ ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 20: Declaration Of Conformity

    ATH-Heinl GmbH &Co. KG Kauerhofer Straße 2 D-92237 Sulzbach-Rosenberg Germany Im September 2008 ATH-Heinl GmbH & Co. KG/ Hans Heinl (Geschäftsführer) ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 21: Function Scheme

    FUNCTION SCHEME 14.1 Electric diagram TECHNICAL DOCUMENTATION ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

  • Page 22: Exploded Drawing Ath 1200

    15.1 Exploded drawings ATH 1200 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 23 Measuring finger 0133 Lock ring for measuring arm 0134 RHM0066 Holder for gauge 0135 Spring for gauge 0136 Stop washer ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 24 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 25 0238 RRR1150 Big belt pulley 0239 RZS1151 Tooth lock washer 0240 RHP1152 Holder for rotation board 0241 RRP0137 Rotation board ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 26 Limitation for protective bow 0308 Washer 0308-0309 RWS1156 Shaft protective bow mechanism 0310 RHS1157 Handle protective bow 0311 RSB0200 Protective bow ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 27 Lock washer 0419 RVW1165 Connection shaft for cylinder 0420 Lock washer 0421 RZV1166 Cylinder connection 0422 RLZ0215 Cylinder 0423 RHG1167 Frame ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 28 0422-10 Washer 0422-11 RDR1138 O-Ring 16x2.4 0422-12 Cylinder tube 0422-13 Piston rod 0422-14 RDK0675 Y-Ring 28x20x5 0422-15 RDR0961 O-Ring 70x2.65 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 29 NOTES ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...
  • Page 30 Stand 06/11 ® Copyright ATH-Heinl GmbH & Co. KG, 2013, All rights reserved. / Misprint and technical changes reserved / Issue: 04/2012...

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