ATH-Heinl W42 Operating Instructions Manual

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OPERATING INSTRUCTIONS

ATH

W42

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Page 1 OPERATING INSTRUCTIONS...
Page 2: Table Of Contents
SPARE PART BOOK ......................- 55 - 10.0 NOTES ..........................- 78 - ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 2 -...
Page 3: Introduction
TIP: Provides more information on functionality and tips for using the device efficiently. Appropriate protective clothing must be worn for all work on the described system. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 4: Description
6. Balancing shaft 7. Display 8. Control 9. Brake pedal 10. Broad-measurement (optional) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 4 -...
Page 5 8) Indicator light for measurement unit – g or ounces 9) Display weight position ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 5 -...
Page 6 Only operate the buttons with your fingers. Under no circumstances should sharp objects be used. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 7: Operation
The wheel rim can be stretched onto the balancing shaft using a pressure hood. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 7 -...
Page 8 If using ALU 1, the following measurements must be observed when attaching adhesive weights: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 9 Basics: In motorcycle mode, an optional measuring tip (+ 100 mm) must be used. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 10 In this process, the ALUS programme does not need to be selected in advance. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 11 Confirm this position using ALU ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 11 -...
Page 12 Next, position the weight against the gauge and use this to position the weight on the wheel rim. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 13 Measure the air pressure and remove the tyre using a suitable tyre changer. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 13 -...
Page 14 Start the balancing process using the STARTbutton or by closing the wheel protector ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 14 -...
Page 15: Technical Data
1330 x 800 x 1700 mm (L x W x H) Net/gross weight 113/176 kg ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 15 -...
Page 16: Scale Drawing
Scale Drawing 1700 mm 800 mm 1330 mm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 16 -...
Page 17: Installation
750 mm Height 1.160 mm Storage temperature -10 to +50 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 17 -...
Page 18: Unpacking The Machine
If something is missing from the delivery (see packing slip), please contact our sales department. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 18 -...
Page 19: Delivery Contents
Consists of two plastic arcs and a frame with handle LED monitor with holder ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 19 -...
Page 20 Tensioned cover Rubber lip for tensioned cover Tension spring Fixing anchor ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 20 -...
Page 21: Location
< 1500 m Humidity 50% at 40 °C – 90% at 20 °C ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 21 -...
Page 22: Fixing
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 23: Electrical Connection
The minimum requirement and minimum oil quantity must be checked and ensured. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 24: Assembly
The balancing machine must be anchored on the floor in order to achieve a precise balancing result. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 25 Now fix the balancing shaft with the clamping cone using the screw provided. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 25 -...
Page 26 Remove the handle from the frame of the wheel protector. Remove the fixing screw from the protector mechanism. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 26 -...
Page 27 Attach the fixing screw to the entry point again. Mount the handle back onto the protector. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 28 Assembling the tyre width gauge (optional) First, mount the arm holder onto the wheel protector brackets. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 28 -...
Page 29 Now secure the connecting cable to the frame using cable ties... ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 29 -...
Page 30 Turn the wheel rim width gauge on/off using B↓; B↑ To end the process, press the A↑ button 4 times ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 31 The display shown opposite appears after the balancing process. Attach the calibration weight (100 g) to the inside of the wheel rim. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 33 1. Press the key combination STOP + OPT 2. The display shown opposite will appear ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 34: 2.10 Completion Of Work
Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions). ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 35: Operation
 Annual check of the machine by an authorised and trained person ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 35 -...
Page 36: Basic Information
Moving parts of the machine can catch loose clothing, long hair or jewellery. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 37: Maintenance
Minimum requirement for truck mounting machine: Impact anchor M12 x 100 Compressed air system ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 37 -...
Page 38: Safety Regulations For Oil
Oil is a combustible medium. Pay attention to possible hazards. Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 39: Notes
Check motor and transmission for function and wear Check welds and construction Visual inspection (according to inspection plan) ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 39 -...
Page 40: Troubleshooting / Error Display And Solutions
100g weight missing Err -8- Defective pressure sensor Defective power board or motherboard ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 40 -...
Page 41 ALWAYS USE ORIGINAL PARTS AND ACCESSORIES. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 41 -...
Page 42: Maintenance And Service Instructions
Check the water level in the separator (2).  Water is drained when the valve (B) is opened. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 42 -...
Page 43: Disposal
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 44: Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration Of Conformity
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A LIABILITY SHALL BE EXCLUDED. ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 45: Appendix
Not relevant! Electric circuit diagram Not relevant! Hydraulic circuit diagram Not relevant! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 45 -...
Page 46: Warranty Card
ATH-Heinl within 24 hours) Place & Date Signature & Stamp ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 46 -...
Page 47: Scope Of The Product Warranty
(overload, outdoor installation, technical changes) are excluded from the warranty! ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 48: Inspection Log
Make a note of all the data below Manufacturer & type of mounting materials used: ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 49: Installation And Handover Log
Operator name and company stamp Date and operator signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 49 -...
Page 50: Inspection Plan
Condition / mechanical safety device Condition / functions under load Inspection sticker issued ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 50 -...
Page 51: Visual Inspection (Authorised Expert)
Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 52 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 53 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 54 Delete if not applicable Confirmation of operator or a representative with date and signature ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG...
Page 55: 9.0 Spare Part Book
9.0 SPARE PART BOOK ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 55 -...
Page 57 ´01-20 RAB0015 20602075 Abdeckung vorne (Kunststoff) für Gehäuse ATH Front plastic cover ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 57 -...
Page 59 30502005 Federscheibe 8mm Washer; Spring 8mm ´02-29 30201063 Innensechskant-Schraube M8x20 SHCS M8x20 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 59 -...
Page 61 30201064 Inbusschraube M8x25 SHCS M8x25 ´03-25 RIS0062 22102035 Inbusschlüssel 8mm Allen Wrench 8mm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 61 -...
Page 62 Schutzbogen-Mechanismus / Hood mounting ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 62 -...
Page 63 30501105 Beilagscheibe 8mm Washer; Wide brim 8mm ´04-20 30201067 Innensechskant-Schraube M8x40 SHCS M8x40 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 63 -...
Page 65 20601196 Handgriff für Schutzbogen Wheel Hood Handle ´05-12 30201063 Innensechskant-Schraube M8x20 SHCS M8x20 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 65 -...
Page 66 Washer; Flat 6mm ´06-08 RRR0133 20403001 Rippenriemen 4PJ965 Motor Belt 4PJ965 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 66 -...
Page 67 ´07-12 RGW0062 530207054 Gewindewelle mit Spannglocke Threaded Shaft/Spindle ´07-13 RGW0063 30201172 Innensechskant-Schraube M14x260 SHCS M14x260 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 67 -...
Page 68 20402015 Piezo-Sensor Aufnahmewelle vertikal Horizontal shaft ´08-08 30502006 Federscheibe 10mm Washer; Spring 10mm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 68 -...
Page 69 ´09-08 RRP0139 530207003 Aufnahme für Rotationsplatine Encoder Board Support ´09-09 30201265 Kreuzschlitz-Schraube M3x10 Cross recessed M3x10 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 69 -...
Page 71 ´10-32 RBA0011 530106033 Verbindungsstück Stange zu Feder Brake Rod Connector Linkage ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 71 -...
Page 72 Stromversorgungsplatine / Power board ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 72 -...
Page 73 Power Board Transformator 220V～Double 9V Transformer 220V～Double 9V ´11-13 RTR0174 20404006 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 73 -...
Page 74 Abstandslehre / Measuring arm ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 74 -...
Page 75 Distance Arm Head Connect Rod Cross recessed tapping screw ´12-35 RBS2001 30204100 Kreuzschlitz-Schraube ST4.9x32 ST4.9x32 ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 75 -...
Page 76 30202301 Madenschraube M5x5 M5x5 ´13-08 RRB7000 20402010 Rad-Beleuchtung LED Weight Indicator Light ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 76 -...
Page 77 30301101 Mutter M3 Nut M3 ´14-04 RSP0168 21003016 Steuerplatine Computer board ® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03 Manufacturer ATH-Heinl GmbH & CO.KG - 77 -...

ATH-Heinl W42 Operating Instructions Manual

1 Introduction

2 Installation

3 Operation

4 Maintenance

5 Eg-/Eu-Konformitätserklärung / Ec-/Eu-Declaration of Conformity

6 Appendix

7 Warranty Card

8 Inspection Log

9 0 Spare Part Book

10 Notes

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