Related Manuals for Netafim SCREENGUARD SG V 2
Summary of Contents for Netafim SCREENGUARD SG V 2
- Page 1 SCREENGUARD ™ AUTOMATIC VERTICAL SCREEN FILTER INSTALLATION AND USER MANUAL V 002.01 - JANUARY 2021...
- Page 2 TAKES THE GREATEST POSSIBLE CARE IN DESIGNING AND PRODUCING BOTH ITS PRODUCTS AND THE ASSOCIATED DOCUMENTATION, THEY MAY STILL INCLUDE FAULTS. ™ NETAFIM WILL NOT ACCEPT RESPONSIBILITY FOR DAMAGE RESULTING FROM THE USE OF NETAFIM'S PRODUCTS OR THE USE OF THIS MANUAL. ™ NETAFIM RESERVES THE RIGHT TO MAKE CHANGES AND IMPROVEMENTS TO ITS PRODUCTS AND/OR THE ASSOCIATED DOCUMENTATION WITHOUT PRIOR NOTICE.
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Page 3: Table Of Contents
CONTENTS Introduction Maintenance Aim of this manual Safety instructions General instructions Tools required for maintenance Contact for support Maintenance schedule Safety instructions Screen assembly cleaning Replacing the batteries Description Paint retouching on the filter body Filter selection Algae growth control Components and structure Winterization Filter operation - general description... -
Page 4: Aim Of This Manual
Netafim™ for agriculture, municipal water and sewage systems, and all types of industrial applications. All products manufactured by Netafim™ are easy to install, use and service and don’t require special skills to operate them. -
Page 5: Safety Instructions
13; and Tools required for maintenance, page 25). Use only original parts supplied/approved by Netafim™. Operation, Control and Maintenance Loosening or unscrewing bolts should be done only after the pressure in the filter has been released. Avoid splashing and water leakage in order to reduce danger of slipping, electrical danger or damage to the equipment caused by moisture. -
Page 6: Description
DESCRIPTION Automatic vertical screen filter selection Netafim™ offers a selection of ScreenGuard™ automatic, vertical screen filters to fit any filtration requirement: Filtration Max. Operating Max. Min. backflush Backflush area pressure recommended pressure flow rate Model Description (bar/PSI) flow rate (m (bar/PSI) SG V 2"... -
Page 7: Filter Operation - General Description
DESCRIPTION Filter Operation - General Description The Filtration Process Water enters the filter through the inlet [1] and passes through the flat strainer [7]. The flat strainer is designed to protect the cleaning mechanism from large dirt particles (The flat strainer is not cleaned automatically). -
Page 8: Dimensions
DESCRIPTION Dimensions External dimensions and inlet and outlet locations [mm]: Front view Side view External dimensions Inlet and outlet location Clearance for Height Width 1 Width 2 maintenance Model [W1] [W2] Inlet to outlet Outlet to drain SG V 2" H [A1] 270, V [A2] 390 H [B1] 130, V [B2] 318 SG V 3"... -
Page 9: Connection Diameter
DESCRIPTION Connection diameter Weights Inlet/outlet Backflush Box Weight connection connection Gross weight (with filter) Model diameter diameter Model (Kg) (Kg) SG V 2" T 2" SG V 2" T SG V 3" T 3" SG V 3" T SG V 3" F 3"... -
Page 10: Sg1 Smart Bluetooth Flush Controller
DESCRIPTION SG1 Smart Bluetooth flush controller New technology design of hardware, professional properties, and high reliability make the SG1 the most efficient solution for the management of the SG filter. Main features PD based flushing cycle activation The controller monitors the pressure differential between the inlet and outlet by means of a PD sensor and triggers flushing cycles accordingly. - Page 11 DESCRIPTION Main parts Manual flushing button Battery compartment PD sensor (underneath the battery compartment) Cable gland PD sensor control tube nuts Wiring Manual flushing button Aquative operator (solenoid) PD sensor Battery compartment or external power supply (5v DC) Option: Filtron 1-10 flush controller Optionally, SG filters can be supplied equipped with the Filtron 1-10 flush controller for additional control features.
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Page 12: Control Tubes
DESCRIPTION Control tubes The PE 8 mm command tubes are factory-installed and do not require any intervention during installation of the filter. The control-tube connection scheme below is to be used as reference while troubleshooting the filter. Legend a. From the filter inlet pressure point to the pressure gauge 3-way valve. -
Page 13: Installation
INSTALLATION Pre-installation preparations Design Recommendations If a long pipeline fill time causes a temporary high flow and low pressure situation, it is recommended to install a pressure-sustaining valve (PSV) downstream from the filter. The PSV will ensure a controlled fill-up of the line. It is highly recommended to install isolation valves upstream and downstream from the filter for maintenance and troubleshooting purposes. -
Page 14: Hydraulic Installation
INSTALLATION Hydraulic installation ATTENTION The inlet pipe should be of a diameter equal to or larger than the filter inlet diameter. Never connect a the SG filter to an inlet pipe of a diameter smaller than the filter inlet diameter. Ensure the direction of flow is according to the arrows marked on the filter inlet and outlet. -
Page 15: Bluetooth Flush Controller Activation
INSTALLATION Bluetooth flush controller activation Insert batteries into the Bluetooth flush controller NOTE Always use a whole set of 4 new batteries. Never use new and old batteries together. 1. Open the flush controller box using a cross-head The controller should turn on automatically. screwdriver. - Page 16 FOR MANUAL ACTIVATION: PRESS BUTTON FOR 5 SEC. INSTALLATION POWER SUPPLY: 6 VDC (4XC batteries) Download the SG filter application to your Smartphone SCAN QR CODE FOR MANUAL FLUSH, BYPASSING 1. Scan the QR code (also on the flush controller) or download it from the appropriate THE CONTROLLER: app store and install it.
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Page 17: External Power Supply (Optional)
INSTALLATION Power the flush controller by an external power supply If electricity is available at the filter location, the flush controller can be powered by an external 100-240v AC to 5v DC power supply (not supplied). 1. Open the flush controller box using a cross-head screwdriver. -
Page 18: Initial Operation
8. Perform 2 additional consecutive manual flushing cycles to evacuate air from the system. 9. Monitor the upstream pressure during the flushing cycles, it should not drop below 2.0 bar (30 PSI). If this cannot be ensured, consult Netafim™. NOTE The filter flushes in two, separate consecutive flushing cycles with a few seconds pause between them (During the pause the filter does not flush). -
Page 19: Application Operation
OPERATION Application operation The SG1 Smartphone application is easy-to-use and intuitive. The following is a quick guide to the SG1 app. (If your SG filter is equipped with the Filtron 1-10 flush controller, see its User Manual enclosed with it). Welcome screen Scanning process screen Scanning result screen... - Page 20 Set time Home D. Preferences Mode Select language Flushing interval Select font size Technician mode Settings (Only Netafim qualified PD delay technicians are authorized Looping limit to this section by personal Device name password). Sound Netafim™ SG filter PD calibration...
- Page 21 OPERATION PD setpoint adjustment screen Settings screen Set looping limit screen Set PD setpoint This screen displays additional Set the number of consecutive parameters of the filter operation: flushing cycles triggered by the PD (pressure differential ) PD sensor before deciding that delay (not editable) there is an endless looping Looping limit...
- Page 22 OPERATION Controller's name screen PD calibration screen Enter your password (Technician only) Name your controller for future Initiate PD calibration. identification. ATTENTION During calibration make sure both pressure tubes are at atmospheric pressure. pressure unit screen Select the pressure unit - bar/PSI 22 SCREENGUARD INSTALLATION AND USER MANUAL ™...
- Page 23 OPERATION Manual flush cycle screen Your filter's Flushing history screen Initiate a manual flush cycle This screen displays the accumulated number of flushings performed: Based on time Based on PD Manually triggered This screen is not editable. CLEAR COUNTERS - press to reset all the counters.
- Page 24 UI language and font size. Press a parameter to edit it (see the 2 next pages). Technician mode - ON/OFF ATTENTION Only Netafim qualified technicians are authorized to this section by personal password. Select font size screen Contact screen...
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Page 25: Maintenance
4. Make sure the filter flushes in two, separate consecutive flushing cycles with a few seconds pause between them. In case a clear pause between the two flushing cycles is not noticeable, consult Netafim. At the end of the irrigation season 1. -
Page 26: Screen Assembly Cleaning
MAINTENANCE Screen assembly cleaning Disassembly: 1. Unscrew nuts (A) with a 17mm wrench 2. Remove washers (B) 3. Remove Piston Cover Assembly (C) and gasket (D) 4. Pull out suction assembly (E) 5. Pull out screen assembly (F). 6. Flush screen assembly (F) with pressurized fresh water and remove dirt. If the screen is still dirty, separate the flushing assembly from the screen assembly and flush screen assembly (F) from the inside out with pressurized water and remove remaining dirt. -
Page 27: Replacing The Batteries
MAINTENANCE Replacing the batteries in the Bluetooth flush controller The controller is powered by 4 x 1.5v C-size batteries (6v DC): NOTE Always replace the whole set of 4 batteries. Never use new and old batteries together. 1. Open the flush controller box using a cross-head 4. -
Page 28: Paint Retouching On The Filter Body
1. Sand the damaged area or spot with sandpaper and clean it with a wire brush. 2. Apply the protective paint. 3. Let the paint completely dry for at least 24 hours before exposing the mended spot to water. For further assistance, contact your local Netafim™ representative. Algae growth control WARNING Sodium hypochlorite (NaClO) is dangerous toxic and corrosive chemicals. -
Page 29: Winterization
MAINTENANCE Winterization Filter operation should be suspended in climates where the filter is exposed to freezing temperatures. At the end of the irrigation season Close the downstream isolation valve and perform 3 manual flushes. (To initiate a manual flush hold the MANUAL button on the flush controller pressed for 5 seconds or use the START command in the application.) Turn the pump off. -
Page 30: Troubleshooting
MANUAL button on the flush controller pressed for 5 seconds or use the START command in the application). If it does not work, replace the batteries (see page 27). If it still does not work, consult your Netafim™ local representative. 2. Operate the Aquative manually (see page 18). -
Page 31: Filter Body Opening
TROUBLESHOOTING Filter body opening and Screen assembly extraction Disassembly: 1. Unscrew nuts (A) with a 17mm wrench 2. Remove washers (B) 3. Remove Piston Cover Assembly (C) and gasket (D) 4. Pull out suction assembly (E) 5. Pull out screen assembly (F). Assembly: 1. -
Page 32: Piston-Gasket Replacement
TROUBLESHOOTING Piston-gasket replacement Disassembly: 1. Remove 8 screws (A) with a 10mm wrench 2. Remove washers (B) 3. Pull piston cylinder (C) 4. Remove gasket (D) Assembly: 1. Place gasket (D) inside piston cylinder (C) (Mind gasket orientation, flat side up) 2. -
Page 33: Turbine Brass Bearing Replacement
TROUBLESHOOTING Turbine Brass Bearing replacement Disassembly: 1. Remove the turbine brass bearing (A) from the turbine set (B) with a 32mm wrench. Assembly: 1. Place a new turbine brass bearing in its stead. Hand tighten properly. Coarse Screen with Bearing replacement Disassembly: 1. -
Page 34: Aquative Solenoid Replacement
TROUBLESHOOTING Aquative solenoid replacement Disassembly: 1. Open the flush controller box using a cross-head screwdriver. 2. Extract one battery to deactivate the controller during the procedure. 3. Take the battery compartment out. 4. Disconnect the solenoid wires from the terminal block. 5. -
Page 35: Pd Sensor Unit Replacement
TROUBLESHOOTING PD sensor unit replacement 1. Open the flush controller box using a cross-head screwdriver. 6. Disconnect the 2 control tubes. 2. Extract one battery to deactivate the controller during the procedure. 3. Take the battery compartment out to to allow access to the PD sensor unit. - Page 36 TROUBLESHOOTING Replacing the analog PD sensor unit (cont'd) 9. Put the new PD sensor unit in place. 13. Refasten the 2 control tube nuts by hand. 14. Put the battery compartment back in place. 15. Put the extracted battery back in place to reactivate the controller.
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Page 37: Replacement Parts
REPLACEMENT PARTS Filters SG A V 2" 1350 DC NOTE Cat. No. Filtration All filter models are available with 100, 130, grade (micron) 200, 300 or 500 micron (150, 115, 80, 50 100 μm 71960-000099 71960-000102 or 35 mesh) filtration grade. (Other filtration 130 μm 71960-000100 71960-000103 200 μm... -
Page 38: Spare Parts
REPLACEMENT PARTS Spare parts Main parts and assemblies Part Description Cat. No. Qty. See details on page: Metal Body Screen Assembly kit Flush Assembly Piston Cover Assembly Electronic Controller Assembly Pressure Gauge Assembly Cover Gasket 71965-000406 44 (Seal Kit) O-ring 71965-000407 44 (Seal Kit) 10mm SS Washer and Nuts - 12 pcs set... - Page 39 REPLACEMENT PARTS Screen Assembly Filtration Cat. No. grade SGV 2" SGV 3" SGV 3"S SGV 4" SGV 4"S SGV 6" Part Qty. (micron) 100 μm 71965-000200 71965-000203 71965-000210 130 μm 71965-000201 71965-000204 71965-000211 200 μm 71965-000202 71965-000205 71965-000212 500 μm 71965-000213 71965-000214 The Screen Assembly consists of the following parts...
- Page 40 REPLACEMENT PARTS Turbine Assembly Cat. No. Part Description SGV 2" SGV 3" SGV 3"S SGV 4" SGV 4"S SGV 6" Qty. 3.3.3 Turbine Assembly 71965-000257 71965-000411 The Turbine Assembly consists of the following parts Part Description Cat. No. Qty. 3.3.3.1 Turbine Set 3.3.3.2 Turbine Brass Bearing 71965-00266 Nozzle Assembly Part Description...
- Page 41 REPLACEMENT PARTS Piston Cover Assembly Cat. No. Part Description SGV 2" SGV 3" SGV 3"S SGV 4" SGV 4"S SGV 6" Qty. Piston Cover 71965-000251 71965-000402 Assembly The Piston Cover Assembly consists of the following parts Part Description Qty. Piston Cover Piston Cylinder Cylinder Gasket (See Seal...
- Page 42 REPLACEMENT PARTS Electronic Controller Assembly Cat. No. Part Description SGV 2" SGV 3" SGV 3"S SGV 4" SGV 4"S SGV 6" Qty. Electronic Controller Assembly 71965-000520 71965-000510 The Electronic Controller Assembly consists of the following parts Part Description Cat. No. Qty.
- Page 43 REPLACEMENT PARTS Aquative DC Assembly Part Description Cat. No. Qty. Aquative DC Assembly 71965-000261 1 set The Aquative DC Assembly consists of the following parts Part Description Cat. No. Qty. 5.1.1 Aquative DC 35500-001900 5.1.2 Plug in Metal Connector 8mm X 1/8" 5.1.3 Plug in Metal Connector 90 deg 8mm X 1/8"...
- Page 44 REPLACEMENT PARTS Washers and Nuts set Part Description Cat. No. Qty. 10mm SS Washer and Nuts, 12 pcs 71965-000256 The Washers and Nuts set consists of the following parts Part Description Qty. M10 Plain Washer A2x70 M10 Hex Nut A2x70 Seal Kit Part Description Cat.
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Page 45: Warranty
Netafim™ warrants the ScreenGuard™ screen filter consumable components, the SG! controller and the Aquative solenoid for 1 (one) years from the date of installation. If a defect is discovered during the applicable warranty period, Netafim™ will repair or replace, at its discretion, the product or the defective part. - Page 48 GROW MORE WITH LESS WWW.NETAFIM.COM...
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