Clear-Com ICS-102 Instruction Manual
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Clear-Com ICS-102 Instruction Manual

Intercom panel
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CLEAR-COM ECLIPSE
ICS-102/62
INTERCOM PANEL
INSTRUCTION MANUAL

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Summary of Contents for Clear-Com ICS-102

  • Page 1 CLEAR-COM ECLIPSE ICS-102/62 INTERCOM PANEL INSTRUCTION MANUAL...
  • Page 2 The Vitec Group plc Beijing Representative Office Room 706, Tower B Derun Building, YongAn Dongli A No.3 Jianwai Ave., Chaoyang District Beijing, P.R.China 100022 ® Clear-Com, CellCom/FreeSpeak and the Clear-Com Communications Systems logo are registered trademarks of The Vitec Group plc. Website: www.clearcom.com...

  • Page 3: Table Of Contents

    Programmable Relay ....... . . 1-9 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 4 Bill of Materials ........3-10 ICS-102/102T Main PCB....... 3-10 Bill of Materials for ICS-102 Selector Switch PCB .
  • Page 5 ICS-102/62 ........
  • Page 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 7 Installation Chapter of this manual. these instructions before operating an (3) Do not install an ICS-102/62 intercom station near a heat source such as a radiator, heat register, stove, or other apparatus (including ICS-102/62 intercom amplifiers) that produces heat. Do not place naked flame sources such station.
  • Page 8 Do not open the product's case. This symbol informs you that important operating and main- tenance instructions are included in the literature accompanying this product. Figure 1: Safety Symbols Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 9: Operation

    OPERATION INTRODUCTION This manual describes how to use the ICS-102 and ICS-62 intercom panels and their digital equivalents, the ICS-102T and ICS-62T intercom panels. Panel operators can use this manual after the Eclipse System has been correctly installed and configured.

  • Page 10: Front-Panel Controls And Indicators

    This function helps prevent possible feedback. The maximum amount of muting is 15 dB below full volume. If the front panel control is set below that level, then muting will have no effect. 1 - 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 11: Listen Level Adjustment

    If another panel calls a panel without a button programmed for that label, it will be placed in the answer-back stack (see “Removing Labels from the Answer-Back Stack”). Clear-Com Communication Systems 1 - 3 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 12: In-Use Tally Indicator

    • The calling panel’s label will be placed in the answer-back stack. • The red LED will flash. These two conditions will continue until the call is answered, or until the answer-back time-out period lapses and the caller’s label is 1 - 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 13: Answer-Back Label Selection

    If the headset is unplugged, the panel will automatically switch back to panel microphone operation. The LED will be on when the panel microphone is active. Clear-Com Communication Systems 1 - 5 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 14: Speaker On Selector

    1. Press (for less than 1 sec.) and quickly release the Listen Level selector. 2. Press and hold the Listen Level selector for 3 sec. 3. Release the Listen Level selector. 1 - 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 15: Call Signals

    Installation chapter. MISCELLANEOUS CONNECTOR The Miscellaneous connector includes the following functions: • Logic input #1 • Logic input #2 • Programmable relay • Mute relay Clear-Com Communication Systems 1 - 7 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 16: Logic Inputs #1 And #2

    Any controls (relays, etc.) assigned to the labels are activated or deactivated along with their assigned labels. The LED indicators 1 - 8 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 17: Programmable Relay

    Hot Mic output, except it is only active when the SA button on the panel’s front panel is pressed or when activated by Logic Input #1 or #2, which is configured for the Studio Announce Function. Clear-Com Communication Systems 1 - 9 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 18: Auxiliary Audio Line Level Output

    TV control rooms, edit suites, mobile OB vans, and any other location where many talk/listen keys are necessary but space it at a premium. 1 - 1 0 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 19: Installation

    INSTALLATION INTRODUCTION This chapter describes the installation of the ICS-102/ICS-102T and ICS-62/62T intercom panels, including: • Panel placement • Wiring • Mains AC power • Adjustments • Configuration • Accessory panels MOUNTING PANELS Locate all intercom panels at comfortable heights for operation and leave at least 2 inches (51 mm) of clearance behind the rear of the panel’s chassis to allow for cable connectors.

  • Page 20: Analog Matrix Frame To Panel Wiring

    Although some Matrix Panels have a DB-15M (male) connector for connection to the Matrix frame, most have a built-in RJ-45 connector. For those panels with a DB-15 male connector, Clear-Com provides a properly wired DB-15F (female) to RJ-45 adapter for direct connection with RJ-45 terminated cables.

  • Page 21: Digital Matrix Frame To Panel Wiring

    Figure 2-1: Matrix Frame to Panel Wiring DIGITAL MATRIX FRAME TO PANEL WIRING The ICS-102T and ICS-62T panels differ from the ICS-102 and ICS-62 panels because they contain an internal digital audio/data communications module (COM-20) that works in conjunction with the DIG-2 digital interface module to connect digital panels to the matrix.

  • Page 22: Coax Digital

    No Connec tion (NC) Figure 2-3: Matrix Frame to Digital Panel Wiring Using BNC-16 and Coax MATRIX PANEL MISCELLANEOUS CONNECTOR WIRING Most local devices connect with the panel via the Miscellaneous connector. 2 - 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 23: External Program Feed Input

    Typically, these inputs are connected to an external foot switch, a panel-mounted switch, or the logic output of another device. The following functions are available: • Mic On/Off—toggles the panel’s microphone on and off. Clear-Com Communication Systems 2 - 5 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 24 The LED indicators associated with the active two-way radio talk selectors operate normally regardless of the PTT status. This input only controls latched talks. 2 - 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 25: Mute Relay Contacts

    1 Amp at 24 V DC. This relay is not designed for switching mains AC line voltage. To switch an external device running on mains AC line voltage, use an external relay (or other switching mechanism) activated by this relay. Clear-Com Communication Systems 2 - 7 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 26: Opt-100 Auxiliary Audio I/O Option

    Hot Mic output, except it is only active when the SA button on the panel’s front panel is pressed or when activated by Logic Input #1 or #2, which is configured for the Studio Announce Function. 2 - 8 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 27: Auxiliary Audio Line Level Output

    (see Figure 2-5). MAINS AC POWER The ICS-102/ICS-102T panels and ICS-62/ICS-62T panels can be powered by any source supplying between 12 and 16 V RMS AC at 750 mA. The panels are shipped with a wall-mountable transformer that provides 14 V RMS AC to the panel.

  • Page 28: Adjustments

    You can adjust the preamplifier gain of the panel microphone over a range of 0 to 10 dB; the maximum is the panel microphone gain’s default setting. However, if two panels are talking to each other at the 2 - 1 0 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 29: Speaker Mute

    (9600 baud) baud rates. Use long-line only if encountering problems with the standard baud rate. The baud rate is set from the configuration program and the panel automatically adapts. Clear-Com Communication Systems 2 - 1 1 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 30 2 - 1 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 31: Maintenance

    This chapter provides panel microprocessor resetting instructions, troubleshooting guidelines, schematics, assembly drawings, and component lists for the ICS-102/ICS-102T intercom panel. The panel operates at 14 VAC, supplied from an external transformer. Transformers can be ordered for either 117 VAC or 220 VAC.
  • Page 32 • The operator cannot hear another panel’s page or call signal tones. 1. Adjust the “Page Volume” control of the panel using the configuration program (refer to the Eclipse Configuration System Manual). 3 - 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 33: Technical Reference

    2. Ensure the external AC power transformers are correctly connected to the accessory panels. 3. Check the configuration program to ensure the correct number of keys are configured. TECHNICAL REFERENCE BILL OF MATERIALS FOR THE ICS-102/102T Device Description Part # Cable...
  • Page 34 Figure 3-7: Digital Block Diagram—ICS-102/102T Main PCB 3 - 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 35 MODB MODA VSS 01 /RES /RST /RST GND 4 GND 2 Figure 3-8: ICS-102 Main PCB Schematic Rev D (part 1) Clear-Com Communication Systems 3 - 5 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 36 Figure 3-9: ICS-102 Audio Block Diagram 3 - 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 37 Figure 3-10: ICS-102 Main PCB Schematic Rev D (part 2) Clear-Com Communication Systems 3 - 7 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 38 BLANK PAGE 3 - 8 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 39 Figure 3-11: Main PCB Clear-Com Communication Systems 3 - 9 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 40: Bill Of Materials

    47 UF ALUMINUM 16V 20% C16 C17 100 UF ALUMINUM 25V 20% C19 C20 220 UF ALUMINUM 25V 1000 UF ALUMINUM 35V C21 C22 C23 C24 4700 UF ALUMINUM 25V 3 - 1 0 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 41 3.3K OHMS 1/4W CARBON FILM 5% R51 R52 R53 R54 R59 4.02K OHMS 1/8W METAL FILM 1% R23 R61 R76 4.7K OHMS 1/4W CARBON FILM 5% 5K OHMS TRIM POT Clear-Com Communication Systems 3 - 1 1 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 42 220K OHMS 1/4W CARBON FILM 5% R21 R84 470K OHMS 1/4W CARBON FILM 5% 1M OHM 1/4W CARBON FILM 2.2M OHMS 1/4W CARBON FILM 5% 10M OHMS 1/4W CARBON FILM 5% 3 - 1 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 43 Q7 Q8 Q9 Q10 Q11 Q12 TRANSISTOR 2N2222 NPN TRANSISTOR J174 JFET PCHAN 8V VGS TRANSISTOR MPS-A05 NPN Q1 Q2 Q3 TRANSISTOR MPS-A13 NPN 30V DARL TRANSISTOR MPS-A55 PNP Clear-Com Communication Systems 3 - 1 3 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 44 IC15 IC16 IC17 IC18 IC23 NE5532 OPAMP, DUAL LO NOISE IC25 78SR105HC REGULATOR, 5V SWITCHER 1A LM317T REGULATOR, POS ADJ 1.5A IC10 LM337T REGULATOR, NEG ADJ 1.5A TL7705AP RESET SUPERVI- SOR IC 3 - 1 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 45 PC MTG CONNECTOR DB-15F RT ANG PC MTG CRYSTAL 8.000MHZ PARAL- LEL CRYSTAL FUSE 0.90A POLY SWITCH JUMP JACK JUMP JAX K1 K2 RELAY SPDT 12V PC RELAY ITT#SZ12 Clear-Com Communication Systems 3 - 1 5 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 46 3 - 1 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 47 13 Q7 14 Q6 CLK 3 STR 1 %%oQS%%o 12 Q8 13 Q7 14 Q6 CLK 3 STR 1 Figure 3-12: ICS-102/ICS-102T Selector Switch PCB Schemtatic Rev B Clear-Com Communication Systems 3 - 1 7 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 48 BLANK PAGE 3 - 1 8 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 49 Figure 3-13: ICS-102/102T Selector Switch PCB Clear-Com Communication Systems 3 - 1 9 ICS-102/62 Intercom Panel Instruction Manual...

  • Page 50: Bill Of Materials For Ics-102 Selector Switch Pcb

    BILL OF MATERIALS FOR ICS-102 SELECTOR SWITCH Capacitors Designator Description 0.001 uF Ceramic Disc 30 20% 1 C1 C3 C4 0.1 uF Monolithic 50 10% 4.7 uF Aluminum 50 Resistors & Resistor Packs Designator Description 100 OHM 1/4 Carbon Film 5% R2 R5 R6 4.7K OHM 1/4 Carbon Film 5% 3...
  • Page 51 Miscellaneous Designator Description S1 S2 S3 S4 S5 S6 S7 S8 SWITCH SP3T S9 S10 S10 MOM-OFF-MOM PC MTG Clear-Com Communication Systems 3 - 2 1 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 52 Figure 3-14: Assembly Drawing ICS-102/102T Selector Switch LED 3 - 2 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 53: Bill Of Materials For Ics-102/102T Selector Switch Led Pcb

    BILL OF MATERIALS FOR ICS-102/102T SELECTOR SWITCH LED PCB Capacitors Designator Description C1 C2 C3 0.1 uF Monolithic 50V 10% Resistors & Resistor Packs Designator Description R1-R20(20) 1K OHM 1/4 Carbon Film 5% Integrated Circuits Designator Description IC1 IC2 IC3...
  • Page 54 3 - 2 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 55 12 Q8 13 Q7 14 Q6 CLK 3 STR 1 %%oQS%%o 12 Q8 13 Q7 14 Q6 CLK 3 STR 1 Figure 3-15: ICS-102/102T Selector Switch PCB Schematic Clear-Com Communication Systems 3 - 2 5 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 56 BLANK PAGE 3 - 2 6 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 57 RAMA10 MA13 MA16/MCAS AGND Test7 MA12 VCCIO MA11 /RAMCS RAMA2 MA10 RAMD7 RAMA1 RAMD6 RAMA0 RAMD5 RAMD0 RAMD4 RAMD1 RAMD3 RAMD2 Figure 3-16: COM-20 Communications PCB Rev C Clear-Com Communication Systems 3 - 2 7 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 58 BLANK PAGE 3 - 2 8 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 59 TP25 TP24 AGND TP23 TP22 FCL2 CLEAR-COM FCL3 COPYRIGHT (C) 1999 TP18 R25 R26 C15 R27 COM-20 ASSY# 710435 Figure 3-17: COM-20 Communications PCB Rev.A (part no. 710435) Clear-Com Communication Systems 3 - 2 9 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 60 .33 uF Ceramic Disc SMD 25V C4 C5 C6 C17 C18 .47 uF Tantalum SMD 35V 10% 5 C19 C24 C25 10 uF Tantalum SMD 25V 10% 3 100 uF Aluminum 16V 20% 3 - 3 0 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...
  • Page 61 R33 R41 R42 R44 R45 R27 4.75K OHM 1/10 SMD 1% 4.99K OHM 1/10 SMD 1% 7.50K OHM 1/IO SMD 1% R26 R18 75.0K OHM 1/10 SMD 1% Diodes and Transistors Designator Description Diode BAV99 DUAL DIODE... Clear-Com Communication Systems 3 - 3 1 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 62 CON 1-PORT SHIELDED Connector BNC RT ANGLE PC MNT W/THREAD BUSH L1 L2 L3 Inductor FERRITE EMI SUP- PRESSOR 400MA Switch DPDT MICRO-SUBMIN- IATURE SWITCH Transformer 2745B 2:1 PULSE TRANSFORMER 3 - 3 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 63: Specifications

    8k Ohms Bridging Level 0 dBv will produce full output of speaker when volume control is fully clockwise Headphone Outputs Impedance 50 to 600 Ohms Power 1/2 W into 50 Ohms Clear-Com Communication Systems 4 - 1 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 64 Transformer 16 W (150 mA at 115 VAC) Temperature Operating Between 0 and 50 C (32 to 125 F) Storage Between 0 and 70 C (32 to 150 F) 4 - 2 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 65: Opt-100 Auxiliary Audio I/O Option

    Weight 1.8 lbs. (0.8 kg) Power 14 V AC, 0.5 Amps (120 V AC 770 mA wall-mount transformer supplied with unit. 220 V AC version available on special order). Clear-Com Communication Systems 4 - 3 ICS-102/62 Intercom Panel Instruction Manual...
  • Page 66 Performance specifications included in this manual are design-center specifications and are included for customer guidance and to facilitate system installation. Actual operating performance may vary. 4 - 4 Clear-Com Communication Systems ICS-102/62 Intercom Panel Instruction Manual...

  • Page 67: Glossary

    EMS Element Management System. Software program that is used to manage the Concert server system resources. Ethernet International standard which describes how information is transmitted across a network. Provides for the efficient organization of network components. Clear-Com Communication Systems 5 - 1 Eclipse Glossary...
  • Page 68 Single mode fiber, with its smaller core, concentrates the light beam so that it carries signals further. Multimode fiber was the first type of fiber offered 5 - 2 Clear-Com Communication Systems Eclipse Glossary...
  • Page 69 Source In this manual, the term “source” refers to a device—such as an intercom panel, interface, or beltpack —that sends audio into the matrix. The device to which audio is sent is called a “destination”. Clear-Com Communication Systems 5 - 3 Eclipse Glossary...
  • Page 70 Each signal is assigned a particular wavelength on the light spectrum and therefore many signals can be transmitted simultaneously without interfering with each other. 5 - 4 Clear-Com Communication Systems Eclipse Glossary...

  • Page 71: Eclipse Manuals

    Eclipse BAL-8 Isolation Interface Instruction Manual - 810403Z Eclipse V-Series AES-3 Option Card Installation Instructions - 810388Z Eclipse V-Series XLR-7M Upgrade Instructions - 810405Z Eclipse V-Series T-Adapter Installation Instructions - 810406Z Eclipse FIM-202D Fiber Interface Instruction Manual - 810385Z Clear-Com Communication Systems 5 - 5 Eclipse Manuals...
  • Page 72 Eclipse ICS-21 Speaker Panel Instruction Manual - 810263Z Eclipse ICS-22 Speaker Panel Instruction Manual - 810264Z Eclipse ICS-24 Headset Panel Instruction Manual - 810265Z Eclipse Digital Wireless Beltpack Instruction Manual - 810376Z 5 - 6 Clear-Com Communication Systems Eclipse Manuals...

  • Page 73: Limited Warranty

    (1) Cables, accessories, components & consumable items have a Limited Warranty of 90 days. (2) Any Clear-Com product that has been classified as obsolete at the time of sale has a Limited Warranty of 90 days from sales and will be replaced with the same product or a sales credit will be issued, at the sole discretion of Clear-Com.
  • Page 74 Limited Warranty for their type 1.i 1 - 1.i.5 as above. d) Any Clear-Com product that is repaired or supplied as a replacement under the terms of this Limited Warranty shall inherit the remaining warranty period from the original product.
  • Page 75 Clear-Com determines is not a result of failure in the Services provided by Clear-Com. Further Services excluded from this Agreement include: services required due to errors or omissions in Customer purchase orders;...
  • Page 76 Clear-Com Communication Systems Standard Limited Warranty...

  • Page 77: Technical Support & Repair Policy

    TECHNICAL SUPPORT & REPAIR POLICY NOVEMBER 1, 2008 In order to ensure that your experience with Clear-Com and our World Class products is as beneficial, effective and efficient as possible, we would like to define the policies and share some "best practices"...

  • Page 78: Return Material Authorization Policy

    +1 510 337 6600 Email: CustomerServicesAPAC@vitecgroup.com d) Email Technical Support is available for all Clear-Com branded products free of charge for the life of the product, or two years after a product has been classified as obsolete, whichever comes first.
  • Page 79 During the first 30 days of the Standard Warranty Period: Once the equipment fault has been verified by Clear-Com or its authorized representative, Clear-Com will ship a new replacement product. The Customer will be provided with an RMA number and be required to return the faulty equipment within 14 days of receipt of the replacement or will be invoiced for the list price of a new product.

  • Page 80: Repair Policy

    The Customer will be provided with an RA number upon contacting Clear-Com Customer Services as instructed below. c) The RA number must be obtained from Clear-Com via phone or email prior to returning product to the Service Center. Product received by the Service Center without a proper RA number is subject to return to the Customer at the Customer's expense.
  • Page 81 Email: TechnicalSupportEMEA@vitecgroup.com vii) Note: Clear-Com's Limited Warranty does not cover normal wear and tear. The Customer will be charged the full cost of the repair if their equipment has been tampered with by non-approved personnel, or has been subject to damage through electrical failure, liquid damage or mishandling.

This manual is also suitable for:

Ics-102tIcs-62Ics-62t

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