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Related Manuals for WALTHER PILOT GM 1030G
Summary of Contents for WALTHER PILOT GM 1030G
- Page 1 Operating Manual For professional use. Edition 11/2022 Always observe the information in this manual, particularly the safety instructions and the warning instructions. Store the manual in a safe place. PILOT GM 1030G PILOT GM 1030G ADH Gravity-feed cup spray gun...
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Page 3: Table Of Contents
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL Table of Contents ABOUT THESE INSTRUCTIONS Preface Warnings, Notices and Symbols in these Instructions Languages Abbreviations Terminology for the Purpose of this Manual CORRECT USE Device type Type of Use... - Page 4 FUNCTION TEST DISPOSAL ACCESSORIES 13.1 Air caps 13.2 Nozzles and Needles 13.3 Additional accessories SPARE PARTS 14.1 How to Order Spare Parts 14.2 Gun variants 14.3 Exploded-view Drawing of PILOT GM 1030G 14.4 Spare parts list EU DECLARATION OF CONFORMITY...
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Page 5: About These Instructions
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL ABOUT THESE INSTRUCTIONS PREFACE The operating manual contains information about safely operating, maintaining, cleaning and repairing the device. The operating manual is part of the device and must be available to the operating and service personnel. -
Page 6: Abbreviations
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL ABBREVIATIONS Order Order number Wrench size Spare part for low-viscosity (LV) products Marking in the spare parts lists for high-viscosity (HV) products Position Low air Number of pieces Manual gun... -
Page 7: Correct Use
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL CORRECT USE DEVICE TYPE Manual gun for manually coating work pieces. PILOT GM 1030G TYPE OF USE The spray gun is suitable for atomizing liquid products, particularly coating products, using the atomizing air process: –... -
Page 8: Identification
IDENTIFICATION EXPLOSION PROTECTION IDENTIFICATION As defined in the Directive 2014/34/EU (ATEX), the device is suitable for use in potentially explosive areas. Device type: Manual spray gun PILOT GM 1030G Manufacturer: WALTHER Spritz- und Lackiersysteme GmbH, Kärntner Str. 18-30 D-42327 Wuppertal... -
Page 9: Type Plate
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL TYPE PLATE GM 1030G Walther Spritz- und Lackiersysteme GmbH D-42327 Designation 1 Maximum air inlet pressure 2 Spray gun model and manufacturer 3 Explosion protection identification and year of manufacture serial number (YB-SN) -
Page 10: Basic Safety Instructions
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL BASIC SAFETY INSTRUCTIONS SAFETY INSTRUCTIONS FOR THE OPERATOR Keep this operating manual at hand near the device at all times. Always follow local regulations concerning occupational safety and accident prevention regulations. -
Page 11: Personnel Qualifications
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL PERSONNEL QUALIFICATIONS Danger due to incorrect use of device! Risk of death due to untrained personnel. Ensure that the operating personnel has been instructed by the operator in accordance with the operating manual and the operating instructions. The device must only be operated, maintained and repaired by trained personnel. -
Page 12: Grounding The Device
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL GROUNDING THE DEVICE Danger due to electrostatic charge! Risk of injury, explosion hazard and damage to the device. Friction, flowing liquids and air or electrostatic coating processes create charges. Flames or sparks can form during discharge. -
Page 13: Maintenance And Repair
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL Exterior cleaning When cleaning the exterior of the device or its parts, also observe the following: Relieve the pressure from the device. De-energize the device electrically. Disconnect the pneumatic supply line. -
Page 14: Description
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL DESCRIPTION COMPONENTS Designation A Cup receptacle B Needle stroke regulator C Needle stroke regulator lock D Shaping air adjustment E Air connection F Air regulation G Trigger H Nozzle / air cap... -
Page 15: Standard Equipment
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL STANDARD EQUIPMENT Designation CE Declaration of Conformity Operating manual, in German Operating manual in local language, see chapter For special versions the delivery note applies. DATA 5.4.1 MATERIALS OF PAINT WETTED PARTS... -
Page 16: Air Flow
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 5.4.4 AIR FLOW Flow diagram Gun inlet pressure in bar Air flow in nl/min Gun inlet pressure in bar Inlet pressure (MPa;bar; psi) 0,1; 1; 14.5 0,2; 2; 29.0 0,3; 3; 43.5 0,4;... -
Page 17: Assembly And Commissioning
INSTALLATION AND CONNECTION The PILOT manual gun GM 1030G must be combined with various components to make up a spraying system. Your WALTHER distributor would be happy to assist you in creating a spraying system solution that meets your individual needs. -
Page 18: Product Supply Lines
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL WARNING Hose connections! Risk of injury and damage to the device. Do not mix up hose connections of product hose and air hose. 6.4.3 PRODUCT SUPPLY LINES NOTICE Impurities in the spraying system! Spray gun blockage, products harden in the spraying system. -
Page 19: Start Up
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL START UP NOTICE Impurities in the spraying system! Spray gun blockage, products harden in the spraying system. Flush the spray gun and product supply with a suitable flushing agent before commissioning. -
Page 20: Operation
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL OPERATION TRAINING THE OPERATING PERSONNEL The operating personnel must be qualified to operate the entire system. The operating staff must be familiar with the potential risks associated with improper behavior as well as the necessary protective devices and measures. -
Page 21: Adjusting The Spray Pattern
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL ADJUSTING THE SPRAY PATTERN Desired spraying result B_06976 Rectifying defects in a spray pattern spray pattern Deviation Required setting Spray pattern is too wide – Set a wider spray shape... -
Page 22: Setting The Product Flow Rate
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL Description If the shaping air regulator (1) is rotated counterclockwise, the spray pattern is widened and increasingly oval shaped. If the shaping air regulator (1) is rotated clockwise, the spray pattern is narrowed and increasingly round. -
Page 23: Cleaning The Nozzle And Eliminating Nozzle Clogging
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL CLEANING THE NOZZLE AND ELIMINATING NOZZLE CLOGGING NOTICE Defective nozzle! Change nozzle in case of leaking. Do not use sharp-edged objects on the nozzle. Note: The nozzle and the needle are normally always changed at the same time! For more information, also see Chapter 10.8. -
Page 24: Cleaning And Maintenance
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL CLEANING AND MAINTENANCE CLEANING 8.1.1 SAFETY INSTRUCTIONS WARNING Incompatibility of the solvent with the product used! Risk of explosion and danger of poisoning by toxic gases. Examine the compatibility of the solvent when in contact with the used products on the basis of the safety data sheets. -
Page 25: Safety Instructions
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 8.2.2 SAFETY INSTRUCTIONS DANGER Improper Maintenance/Repair! Danger to life and equipment damage. Only a WALTHER service center or a suitably trained person may carry out repairs and replace parts. -
Page 26: Replacing The Air Hose
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL Additionally, the operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he/she has set. Records of these checks must be kept. -
Page 27: Troubleshooting And Rectification
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL TROUBLESHOOTING AND RECTIFICATION Functional fault Cause Rectification See Chapter Insufficient product Nozzle too small Select a larger nozzle. 13.2 output Filter in cup clogged (if used) Clean or replace filter. -
Page 28: Repair Work
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 10 REPAIR WORK 10.1 REPAIR PERSONNEL Repair work should be undertaken carefully by qualified and trained personnel. They should be informed of specific hazards during their training. The following hazards may arise during repair work: –... -
Page 29: Replacing The Needle Packing
6. Loosen the clamping sleeve (C) of the needle packing (D) from behind using a screwdriver and push it out through the side opening at (F). 7. Push out needle packing (D) and coat new needle packing (D) with WALTHER PILOT gun grease (H) and insert it. -
Page 30: Changing The Air Valve
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 10.5 CHANGING THE AIR VALVE 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 31: Tightening Nozzle Nut
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 10.7 TIGHTENING NOZZLE NUT 1. Flush and clean the spray gun in accordance with Chapter 8.1.3. 2. Relieve the pressure of the product pressure generator and of the spray gun in accordance with Chapter 7.4. -
Page 32: Replacing Nozzle Or Needle
Tighten nozzle nut (C) with a size 13 wrench and with a torque of 12 Nm; 8.85 lbft. 2. Insert air cap (B) and tighten by hand with air cap nut (A). 3. Grease needle (F) with WALTHER PILOT gun grease (I). Loosen clamping sleeve (H) of the needle packing and carefully insert needle (F). -
Page 33: Function Test
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 11 FUNCTION TEST After all repair work, the spray gun must be checked for safe condition before recommissioning. The necessary scope of inspection and testing depends on the repair carried out and must be documented by the repair personnel. -
Page 34: Disposal
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 12 DISPOSAL When the devices must be scrapped, please differentiate the disposal of the waste materials. The following materials have been used: – Stainless steel – Aluminium – Brass –... -
Page 35: Accessories
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 13 ACCESSORIES 13.1 AIR CAPS Order no. Description Processible Working Materials Adhesive V1071130105 Air cap 1.0 mm V1071130125 Air cap 1.2 mm Air cap with wide jet spray pattern V1071130155 Air cap 1.5 mm... -
Page 36: Nozzles And Needles
V1070037161 Air cap 2.0-2.5 mm HVLP plaster B_07080 13.2 NOZZLES AND NEEDLES PILOT GM 1030G ADH (adhesive) nozzle needle sets are available in the following sizes: Order no. Description V18103G1103 GM 1030G ADH nozzle needle set 1.0 mm V18103G1123 GM 1030G ADH nozzle needle set 1.2mm... -
Page 37: Additional Accessories
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 13.3 ADDITIONAL ACCESSORIES Order no. Description V2000830144 Compressed air hose inner - ø 8 mm, outer - ø 14 mm, electrically conductive V0010102000 Hose connector, 8 mm brass V0010103000 Union nut G 1/4"... -
Page 38: Spare Parts
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 14 SPARE PARTS 14.1 HOW TO ORDER SPARE PARTS Always supply the following information to ensure delivery of the right spare part: Order number, designation and quantity The quantity need not be the same as the number given in the quantity column "... -
Page 39: Gun Variants
X X = 1 5 Adhesive nozzle size ø 1.0-2.5 mm Standard - stainless steel e.g: Order number for a GM 1030G manual gun with needle packing, gravi- ty-feed cup version, air cap dispersion ad- hesive rotary jet with nozzle size adhesive 1.5 mm and stainless steel material nozzle... -
Page 40: Exploded-View Drawing Of Pilot Gm 1030G
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 14.3 EXPLODED-VIEW DRAWING OF PILOT GM 1030G... -
Page 41: Spare Parts List
54-410 O-ring Gun grease (10g grease paket) V0000000001 Service-Sets Service Set GM 1030G GM1032425400 comprising items: 15, 16, 17, 21, 22, 27 = Wearing parts = Included in service set = Not part of the standard equipment but available as a special accessory. -
Page 42: Eu Declaration Of Conformity
PILOT GM 1030G EDITION 11/2022 ORDER NUMBER DOC 2428311 OPERATING MANUAL 15 EU DECLARATION OF CONFORMITY EC/EU-Declaration of Conformity according to 2006/42/EC, Annex II, No. 1A We, the manufacturers of the equipment, hereby declare under our sole responsibility that the product(s) described below conform to the essential safety requirements. This decla- ration will be rendered invalid if any changes are made to the equipment without prior consultation with us. - Page 43 OPERATING MANUAL...
- Page 44 OPERATING MANUAL PILOT GM 1030G The WALTHER PILOT Programme • Manual Spray Guns • Automatic Spray Guns • Low Pressure Spray Guns (System HVLP) • Gun Nozzle Extension for Internal Coating • Two Component Spray Guns • Material Pressure Tanks •...