Ozito PXCCSSS-018U - Cordless Chainsaw Sharpener Manual

Ozito PXCCSSS-018U - Cordless Chainsaw Sharpener Manual

Also See for PXCCSSS-018U:

Advertisement

Ozito PXCCSSS-018U - Cordless Chainsaw Sharpener Manual

SPECIFICATIONS

Input: 18V
No load speed: 6,500/min
Table/vice angles: 0 – 35° left & right
Sharpening wheel: Ø108 x 3.2mm
Bore: Ø23mm
Suitable for chain: 0.325" and 3/8" pitch
Weight: 1.7kg

ozito-diy.co.uk

WHAT'S IN THE BOX

KNOW YOUR PRODUCT

KNOW YOUR PRODUCT

  1. Lowering hand piece
  2. Sharpening wheel cover
  3. Direction of rotation indicator
  4. LED
  5. Sharpening wheel
  6. Depth of grind knob
  7. Depth of grind locking knob
  8. Depth of grind pin
  9. Guide clamp lever
  10. Chain (tooth) stop
  1. Guide
  2. Depth stop platform
  3. Table locking knob
  4. Bench mounting holes
  5. Sharpener base
  6. Chain stop adjusting locking knob
  7. Adjustable table
  8. Chain stop adjusting knob
  9. Table scale

BATTERY & CHARGER (sold separately)
This tool is compatible with all battery and chargers from the Ozito Power X Change Range.

SETUP & PREPARATION

ASSEMBLY


ENSURE THAT THE TOOL IS OFF AND THE BATTERY REMOVED BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS.

Assembling the table

  1. Insert the bolt of the table through the hole in the base.
    Assembling the table - Step 1
  2. Secure the table in place by fixing the locking knob to the bolt (by screwing the knob clockwise).
    Assembling the table - Step 2

Mounting the sharpener
For safe operation of the sharpener, the base of the tool must be fitted to a flat, solid, secure surface such as a work bench.
The sharpener base is designed in two halves. The rear half is for fitting flat to a stable surface and the front is designed to protrude over the edge of the mounting surface.
The sharpener base should be fitted to the mounting surface by sliding the rear half back until the two 'steps' on the base align with the edge of the mounting surface. Ensure when mounting, that the table locking knob is still easily accessible for when adjusting the table angles.
Mounting the sharpener - Step 1
Two 6mm mounting holes allow for fixing the base to the mounting surface (bolts not supplied). Ensure the mounting surface is capable of supporting the weight of the sharpener and chain to be sharpened.
The tool can also be clamped to mounting surface with a G-clamp or similar.
Mounting the sharpener - Step 2

SETTING OF THE SHARPENER

Note: Prior to using the sharpener, several adjustments must be made in order to sharpen the teeth of the chain effectively.

  1. Adjusting the angle of cut.
  2. Adjusting the chain (tooth) stop.
  3. Adjusting the depth of cut.

Failure to perform these adjustments will result in poor sharpening and possible damage to the chain being sharpened.
Before making adjustments, always ensure the battery has been disconnected from the sharpener.

Adjusting the angle of cut

  1. Open the slide guide groove by rotating the guide clamp lever anti-clockwise.
    Note: The guide clamp lever is spring loaded to allow repositioning of the handle. By pulling out the lever and at the same time rotate to the opposite direction, then releasing will allow you to position the handle again to turn in the desired direction.
    Adjusting the angle of cut - Step 1
  2. Fit a chain over the guide groove ensuring the inner side of the chain sits inside the guide groove. Ensure the chain hangs freely over the side of the mounting surface. The chain should be fitted so the teeth face the right hand side of the sharpener and the chain can move freely in both directions.
    Adjusting the angle of cut - Step 2

  3. If you know the angle of the chain, rotate the table to the same angle as the chain. To rotate the table loosen the table lock knob and rotate the table until the scale indicator lines up with the scale on the base of the sharpener.
    Adjusting the angle of cut - Step 3
  1. If you do not know the angle of the chain, set the table angle to 35°. Take hold of the hand piece and bring it down so that the wheel is slowly lowered into the chain, along the cutting tooth. Slowly move the table so the cutting face of the tooth is parallel with the edge of the wheel. The most common chain angles are 30 – 35°. It may be necessary to slide the chain slightly to allow the wheel to enter down the face of the tooth.
    Adjusting the angle of cut - Step 4
  2. Once the correct angle as been achieved tighten the table locking knob to lock the table in the current position. A fter the table is locked in the required position, take hold of the hand piece and lower the head assembly until the wheel is aligned along the tooth of the chain. Confirm the angle then slide the chain so the face of the tooth is just touching the face of the wheel.
    Adjusting the angle of cut - Step 5
  3. Lock the guide by rotating the clamping lever as far as it will go in a clockwise direction. Ensure the chain is clamped firmly into the sliding guide. Should the chain still not be clamped, pull the clamping lever outwards (away from the guide), turn the lever anti-clockwise 1/4 of a turn. Push the lever back in towards the guide. Proceed to rotate the lever fully clockwise. Check the chain is clamped. Should it still not be clamped, repeat the process above.
    Adjusting the angle of cut - Step 6
    Adjusting the angle of cut - Step 7

Adjusting the chain (tooth) stop

  1. With the chain clamped in position, rotate the chain stop in behind the chain tooth aligned with the sharpening wheel from the previous setting.
    Adjusting the chain (tooth) stop - Step 1
  2. Adjust the chain stop so that it is firmly behind and at the bottom of the aligned chain tooth by rotating the chain stop adjustment knob either clockwise to move the chain stop forward or anti-clockwise to move the chain stop backward.
    Adjusting the chain (tooth) stop - Step 2
  3. When the chain stop is properly adjusted it should be directly behind the chain tooth as shown. To secure in position rotate the chain stop adjusting locking knob clockwise as far as possible.
    Adjusting the chain (tooth) stop - Step 3

Adjusting the depth of cut

  1. Ensure the chain is still locked in place, the chain stop still flipped into position and the chain stop adjustment knobs still secured.
    Adjusting the depth of cut - Step 1
  2. Rotate the depth adjustment knob clockwise as far as it will go (so as much of the pin is exposed under the head piece as possible).
    Adjusting the depth of cut - Step 2
  3. Rotate the locking knob towards the housing of the tool.
    Adjusting the depth of cut - Step 3
  4. Lower wheel towards the face of the tooth. The depth pin should meet the depth stop platform and stop the wheel from travelling the full distance to the tooth.
    Adjusting the depth of cut - Step 4
  5. Whilst still applying downward pressure on the hand piece simultaneously start rotating the depth adjustment knob anti clockwise. Slowly continue rotating the knob anti clockwise whilst watching the sharpening wheel get closer to the tooth of the chain.
  6. When the wheel enters along the face of the tooth, make sure the wheel is lowered until it covers the full face of the tooth but DOES NOT touch the tooth body below. Alternatively, you can lower the wheel until it firmly sits on top of the tooth body and then rotate the depth adjustment knob 1/2 a turn clockwise to lift it slightly away from the body. Lifting the wheel away from the body will prevent cutting into the body or link and damaging the chain.
    Adjusting the depth of cut - Step 5

  7. When the depth adjustment is correct, hold the depth adjustment pin in position with one hand, using the free hand rotate the locking knob clockwise locking the depth adjustment pin in position. The initial set up is now complete. Fine adjustments may still need to be made once first sharpening operation is performed.
    Adjusting the depth of cut - Step 6

INSERTING & REMOVING THE BATTERY

Installing a Battery into the Sharpener

  1. Align the ribs of the battery with the recess at the back of the sharpener.
    Installing a Battery into the Sharpener - Step 1
  2. Slide the battery in so that it clicks into place.
    Installing a Battery into the Sharpener - Step 2

Removing a Battery from the Sharpener

  1. Press and hold the battery release tab to release the battery.
     Removing a Battery from the Sharpener - Step 1
  2. Slide the battery out.
     Removing a Battery from the Sharpener - Step 2

OPERATION

Prior to operation, ensure you have read and understood the operating instructions. Ensure you wear safety gear such as eye protection.
If multiple chains are to be sharpened, it is suggested the sharpener be turned off at the completion of each chain for a period equal to that of sharpening the previous chain.

Turning the tool ON and OFF
To turn the tool on, press the green 'I' button. To turn the motor off, press the red 'O' button.
Note: When turning on the sharpener, stand to one side of the tool. Ensure you wear safety glasses.
Turning the tool ON and OFF

Using the sharpener
Turn on the sharpener, and slowly lower the hand-piece. If you notice a slight error in your settings, turn off the tool and remove battery prior to making any further adjustments.
Note: A successful grind occurs when the contact between the wheel and tooth is gradual and smooth.
Should the sharpener speed slow down, allow the hand-piece to raise up a little (in effect allowing the wheel to lift away from the chain) and let the motor return to full speed before continuing to sharpen.
Using the sharpener - Step 1


DURING OPERATION, IT IS IMPORTANT NOT TO OVERLOAD THE SHARPENER. THE SHARPENER SHOULD RUN AT ALMOST FULL SPEED AT ALL TIMES. IF TOO MUCH PRESSURE IS APPLIED, THE SHARPENER WILL START TO SLOW DOWN (NOTICED MAINLY BY THE DRAMATIC AUDIBLE CHANGE OF THE MOTOR.

The chain saw chain is fitted with two sets of teeth, usually every second tooth is the opposite to the last. When there is an odd number of teeth in the chain, the teeth can be doubled up ie. left, left, right. Should the chain have an odd number of teeth, check to find this point, and be aware of this condition.
The chain saw
The sharpening process consists of two operations. These are, setting to the left, and then setting the right. It is suggested that you sharpen all of the teeth that face one side (every second tooth) and then proceed to sharpen all the teeth on the opposite side.
It is important to always ensure the tooth is correctly located against the chain stop, the chain is correctly locked in place, the initial set-up as previously described has been correctly carried out, and the correct safety gear is being worn.
With the chain correctly aligned against the chain stop and the depth stop set (refer to Setting of the sharpener instructions prior to the operation), start the tool whilst standing to one side of the sharpening wheel and allow the motor to run for several seconds (allowing the motor to get up to full speed).
Check the above settings by carefully lowering the sharpening wheel down the face of the tooth until the hand-piece comes to a stop.
As the sharpening wheel passes down the face of the tooth, it should be a light even pass.
Using the sharpener - Step 2
DO NOT attempt to try and make a heavy pass. It should be a very light "brush" of the front face of the tooth. If the cut is too heavy, stop and allow the hand-piece to rise back up, and turn the tool off. If the pass was too heavy, adjust the chain stop adjusting knob in an anti-clockwise direction slightly (suggest no more than 1/8 of a turn). Then tighten the chain stop adjusting locking knob.
Using the sharpener - Step 3
Once sharpening of the tooth completed, rotate the guide clamp lever fully to the left to unlock the chain clamp (sliding guide).
Using the sharpener - Step 4
Slide the chain to the right, allowing the chain stop to ride over the links and teeth until the next tooth (orientated the same as the first tooth) rides under the stop.
When the tooth slides under the chain stop, gently slide the chain to the left so the stop engages and locates the tooth.
With the rear of the tooth firmly located, lock the clamping lever, and repeat the cutting test. If the sharpening wheel is not grinding a sufficient amount off the face of the tooth, repeat the above adjustment but rotate the chain stop adjustment knob clockwise.
Using the sharpener - Step 5
Lower the hand-piece (in effect lowering the wheel) fully until the wheel reaches the bottom of the tooth. Check to ensure the sharpening wheel has not cut into the chain link.
If the sharpening wheel touches the chain link, re-set the stop by adjusting the depth of grind knob in a clockwise direction (suggest 1/8 turn at a time). Re-test after each adjustment.
Note: Movement of the chain through the chain clamp (sliding guide) should be from the HANGING chain as shown. Movement of the chain should NOT be from the top of the clamp area. To move the chain, the clamp lever should be loosened then gently pull downwards on the hanging chain. After the tooth to be sharpened has passed under the stop, gently pull the chain via the hanging chain to the left until the stop locates the chain tooth. Always select the correct orientated tooth for the set up for the table.
Using the sharpener - Step 6

Sharpening teeth in opposite direction

  1. Ensure the sharpener is turned off and the wheel is not rotating.
  2. Check the angle of the table of the current setting, loosen the angle locking knob, and rotate the table to the opposite side, but to the same corresponding angle.
    Sharpening teeth in opposite direction
  3. Lock the angle locking knob firmly.
  4. Using the same method above, release the clamping lever and move the chain to the right and locate the first chain tooth with the opposite orientation from the first sharpening process. The settings should be the same, however when making the first cut always take care and check the amount being cut off the tooth, and also the depth of the cut. Check both of these settings and adjust accordingly.

MAINTENANCE

WHEEL CHANGE

Removing sharpening wheel

  1. Remove battery from the sharpener.
  2. Remove the 3 screws holding the wheel cover to the sharpener housing.
    Removing sharpening wheel - Step 1
  3. Lift off the cover.
    Removing sharpening wheel - Step 2
  4. Hold the wheel with one hand and using the free hand turn the knob at the centre of the wheel anti clockwise. Remove the knob.
    Removing sharpening wheel - Step 3
  5. Remove the wheel and replace with a new one.
    Removing sharpening wheel - Step 4

Fitting a sharpening wheel
Fitting a sharpening wheel

  1. Replace a new wheel over the spindle.
  2. Replace the locking knob and screw clockwise (hold the wheel with the free hand to ensure the locking knob can be tightened properly).
  3. Replace the cover.
  4. Secure cover by fixing the 3 screws through the cover back into the sharpener housing.

General maintenance
Keep the Sharpener clean and free of dust, metal debris and dirt.
Check the sharpening wheel before each use to make sure it isn't damaged. Do not use a sharpening wheel if it is chipped, cracked, or worn. You can check if the wheel has cracks not visible to the human eye by hanging it up by the central hole and tapping it with a non metal object (ie. screwdriver handle). If it is in good condition it will produce a metallic sound. A dull sound indicates a crack or break. Replace the sharpening wheel when it grinds down to a diameter of 3 inches.

Filing the chain depth
Filing the chain depth
If the chain has been repeatedly sharpened, the chain depth limiting gauges (depth gauge) may need to be filed down with a flat file (not included).
The depth of the depth gauges should be NO more than 0.5mm below the cutters.
Always disconnect the battery from the sharpener prior to making any adjustments or performing any maintenance.
Ensure replacement wheels are rated at 6,500/min or higher. Using a wheel rated below the speed of the sharpener is a hazard.
Periodically check that all nuts, bolts and other fixings are properly tightened.

Note: Ozito Industries will not be responsible for any damage or injuries caused by repair of the tool by an unauthorised person or mishandling or mistreatment of the tool. This tool is designed for DIY use - use in commercial or industrial environments will void the warranty

SPARE PARTS

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse or Homebase store. For further information, or any parts visit www.ozito-diy.co.uk or contact Ozito Customer Service:
Great Britain: 0151 294 4488
Ireland: 1850 882711
E-mail: enquires@ozito-diy.co.uk

Videos

How to Sharpen Chainsaw Chain PXCCSSS-018 Video

Documents / Resources

Download manual

Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.

Download Ozito PXCCSSS-018U - Cordless Chainsaw Sharpener Manual

Advertisement

Need help?

Need help?

Do you have a question about the PXCCSSS-018U and is the answer not in the manual?

Questions and answers

Table of Contents