Wen 56360i Instruction Manual
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Wen 56360i Instruction Manual

3600w portable inverter generator
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MODEL 56360i
3600W PORTABLE
INVERTER GENERATOR
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
1-847-429-9263 (M-F 8AM-5PM CST)
TECHSUPPORT@WENPRODUCTS.COM
IMPORTANT: Your new tool has been engineered and manufactured to WEN's highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
WENPRODUCTS.COM
For replacement parts and the most up-to-date instruction manuals, visit

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  • Page 1 1-847-429-9263 (M-F 8AM-5PM CST) TECHSUPPORT@WENPRODUCTS.COM IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

  • Page 2: Table Of Contents

    Exploded View & Parts List ................31 Warranty Statement ..................36 WENPRODUCTS.COM To purchase accessories for your tool, visit Magnetic Oil Dipstick (Model No. 55201) Weatherproof Generator Cover (Model No. 56200iC) High-Altitude Kit (Part No. 56360i-HA39) WEN Parallel Connection Kit...

  • Page 3: Welcome

    SPECIFICATIONS GENERATOR Model Number 56360i Surge (Starting) Wattage 3600W Rated (Running) Wattage 2900W Rated Voltage 120V Rated Amperage 22.5A Phase Single Frequency 60 Hz Product Weight 46.30 Pounds (21 kg) Product Dimensions 17.375 in. x 11.625 in. x 19.375 in.

  • Page 4: Introduction

    INTRODUCTION Thanks for purchasing the WEN 3600-Watt Inverter Generator. Refer to the illustration below for the location of the serial number on the specifications label. Record the generator information in the spaces provided below. If assis- tance for information or service is required, please contact customer service by calling 1-847-429-9263, M-F 8-5 CST;...

  • Page 5: Safety

    WEN reserves the right to change this product and specifications at any time without prior notice. At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact customer service at 1-847-429-9263, M-F 8-5 CST.

  • Page 6: Generator Safety Warnings

    GENERATOR SAFETY WARNINGS DANGER! CARBON MONOXIDE Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
  • Page 7 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. OPERATING ENVIRONMENT 3. If any part of the generator, electrical device or pow- er cord is broken, damaged, or defective, make sure 1.
  • Page 8 GENERATOR SAFETY WARNINGS WARNING! Do not let comfort or familiarity with the product replace strict adherence to product safety rules. Failure to follow the safety instructions may result in serious personal injury. TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR: We recommend running your generator at least once a month for 20 to 30 minutes.

  • Page 9: Before Operating

    UNPACKING & PACKING LIST UNPACKING With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the generator from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed.

  • Page 10: Know Your Inverter Generator

    KNOW YOUR INVERTER GENERATOR TOOL PURPOSE Inverter Generators provide you with clean and quiet power, when and where you need it most. Refer to the fol- lowing diagrams to become familiarized with all the parts and controls of your Generator. The components will be referred to later in the manual for assembly and operation instructions.
  • Page 11 KNOW YOUR INVERTER GENERATOR CONTROL PANEL 1. Parallel Connection 7. 5V USB Port Connect to share wattage between inverter generators. 1A & 2.1A for charging various electronic devices. 2. Eco-Mode Switch 8. AC 120V NEMA 5-20R Duplex Receptacles Maximizes fuel economy & run time. Standard household outlets provide 120V 60Hz power.

  • Page 12: Preparation

    PREPARATION The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to perform any of the steps please call 1-847-429-9263 M-F 8-5 CST for customer service. Failure to perform these steps properly can damage the generator or shorten its life. STEP 1 - ADD / CHECK OIL The generator is shipped without oil.

  • Page 13: Operation & Maintenance

    See Fig. 3. TIP: Your WEN generator is compatible with the WEN 55201 Magnetic Oil Dipstick (not included), available for purchase at wenproducts.com. The dipstick’s industrial-strength magnetic tip will collect metal shavings from your generator’s oil tank to help preserve the engine and extend your generator’s lifespan.
  • Page 14 This kit should be installed by a qualified mechanic. You can order the kit at wenproducts.com by searching part number 56360i-HA39. Refer to the instructions included with your CAUTION! UNINSTALL the high altitude kit when altitude kit for more information about installation.

  • Page 15: Starting Your Generator

    STARTING YOUR GENERATOR Before starting the generator, make sure you have read and performed the steps in the “Preparation” section of this manual, pages 12-14. If you are unsure about how to perform any of the steps in this manual please call 1-847- 429-9263 M-F 8-5 CST for customer service.
  • Page 16 STARTING YOUR GENERATOR BEFORE STARTING THE GENERATOR Fig. 6 1. Verify that the generator is outside on a dry, level surface. Allow at least two feet of clearance on all sides of the generator. 2. To maximize safety, check that the generator is properly grounded. See page 14, “Ground the Generator.”...
  • Page 17 PARALLEL OPERATION Fig. 9 The parallel connection feature (Fig. 10 - 1) allows you to connect two WEN generators to increase the total available electrical power. The “Parallel Connection Kit” can be purchased from wenproducts. com. Follow the instructions included with your WEN parallel connection kit for proper installation and operation.

  • Page 18: Using Your Generator

    USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) Connect electrical devices running on AC current according to their wattage requirements. Calculate the total run- ning wattage and starting wattage of the device(s) you wish to connect, and MAKE SURE that they are within the capacity of your generator and the capacity of each individual outlet.
  • Page 19 USING YOUR GENERATOR CALCULATING THE WATTAGE OF YOUR DEVICE(S) - CONTINUED The chart below serves as a reference for the estimated wattage requirements of common electrical devices. How- ever, do not solely rely on this chart - all electronics and appliances are built differently. Always check the wattage listed on the electrical device before consulting this chart.
  • Page 20 USING YOUR GENERATOR CONNECTING ELECTRICAL DEVICES When the rated wattage requirement of each electrical device has been determined, add these numbers to find the total rated wattage needed. If this number exceeds the rated wattage (2900W) of the generator, DO NOT connect all these devices.
  • Page 21 USING YOUR GENERATOR SOME NOTES ABOUT POWER CORDS Long or thin cords can drain the power provided to an electrical device by the generator. When using such cords, allow for a slightly higher rated wattage requirement by the electrical device. Device Requirements Max.

  • Page 22: Stopping Your Generator

    STOPPING YOUR GENERATOR SHUTTING OFF THE GENERATOR 1. Turn off all electrical devices and then unplug the devices from the generator. CAUTION! Unplugging running devices can cause damage to the generator. Never stop the engine with elec- trical devices connected and running. 2.

  • Page 23: Maintenance

    MAINTENANCE Proper routine maintenance of the generator will help prolong the life of the machine. Please perform maintenance checks and operations according to the schedule in Table 4. CAUTION! Never perform maintenance operations while the generator is running. Before maintaining or servicing the generator, turn OFF the generator, disconnect all devices and allow the generator to cool down.
  • Page 24 MAINTENANCE WARNING! Make sure generator is shut off before performing any inspection or maintenance procedures. CHECKING / ADDING OIL Fig. 13 Check the oil level of the generator according to the Recommended Main- tenance Schedule in Table 4. The oil level should be checked before each use or every 8 hours of operation.
  • Page 25 MAINTENANCE SPARK PLUG MAINTENANCE Fig. 15 The spark plug is important for proper engine operation. A good spark plug should be intact, free of deposits, and properly gapped. Refer to Recommended Maintenance Schedule in Table 4 for in- structions on maintaining. To inspect the spark plug: 1.
  • Page 26 MAINTENANCE AIR FILTER MAINTENANCE Fig. 17 Routine maintenance of the air filter helps maintain proper airflow to the carburetor. Occasionally check that the air filter is free of ex- cessive dirt. The air filter should be checked every 50 hours of use. Refer to Recommended Maintenance Schedule in Table 4.
  • Page 27 MAINTENANCE SPARK ARRESTOR MAINTENANCE Fig. 20 It is recommended to inspect and clean the spark arrestor (Fig. 20 - 1) every 100 hours of operation. 1. The spark arrestor is located outside the muffler, which gets very hot during operation. Allow the engine to cool completely before ser- vicing the spark arrestor.

  • Page 28: Transportation & Storage

    TRANSPORTATION & STORAGE TRANSPORTING THE GENERATOR To prevent fuel spillage when transporting, be sure to perform the following: 1. Tighten the fuel cap. 2. Flip the 4-in-1 switch to the “ENGINE OFF” position. 3. Drain the fuel tank if possible. Refer to page 27, “Draining the Fuel Tank.” 4.

  • Page 29: Troubleshooting Guide

    TROUBLESHOOTING GUIDE WARNING! Stop using the generator immediately if any of the following problems occur or risk serious personal injury. If you have any questions, please contact customer service at 1-847-429-9263 (M-F 8-5 CST), or email techsupport@wenproducts.com. PROBLEM POSSIBLE CAUSE SOLUTION Engine switch is set to OFF.

  • Page 30: Wire Diagram

    WIRING DIAGRAM...

  • Page 31: Exploded View & Parts List

    EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 56202i-001 Screw, M4x10 56360i-106 Ignition Module 56360i-102 Control Panel 56360iX-107 Left Hull 56202i-025 Screw, M5x16 56360iX-108 Wire Jacket 56202i-051 Bolt, M6x12 56360iX-109 Bumper pad 56360iX-105 Screw...
  • Page 32 EXPLODED VIEW & PARTS LIST GENERATOR PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 56360iX-112 Bolt, M5x8 56360i-133 Engine 56360iX-113 Clamp 56360iX-134 Carbon Canister 56360iX-114 Fuel Hose 56360iX-135 Fuel Hose 56360iX-115 Clamp 56360iX-136 Fuel Hose 56360iX-116 Fuel Filter 56360iX-137 Roll Over Valve...
  • Page 33 EXPLODED VIEW & PARTS LIST ENGINE PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 56202i-152 Bolt, M6x20 56202i-113 Valve Spring Seat 56202i-102 Spark Plug 56360iX-014 Valve Spring 56202i-103 Breather Hose 56360iX-015 Bolt, M8x60 56360iX-004 Valve Cover 56360iX-016 Cylinder Head 56360iX-005 Valve Cover Assembly 56360iX-017 Stud, M6x82...
  • Page 34 Carburetor 56360iX-063 Air Filter Element 56202i-127 Stepping Motor 56360iX-064 Air Filter Cover 56202i-128 Screw, M4x6 56360iX-065 Rotor 56360iX-029 Clamp 56360i-066 Recoil Starter 56360iX-030 Fuel Hose 56360iX-067 Oil Thrower Gear 56360iX-031 Intake Manifold 56202i-167 Bolt, M6x14 56202i-132 Clamp 56360iX-069 Ignition Coil...
  • Page 35 EXPLODED VIEW & PARTS LIST CONTROL PANEL 5,6,7,8,9,10,11,12 PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. 56203i-005.14B Parallel Outlet (Black) 56360iX-211 Washer, ɸ5 56203i-005.14R Parallel Outlet (Red) 56360iX-212 Nut, M5 56360iX-203 Digital Meter 56203i-005.4 Stop Switch NEMA 5-20R 120V 56203i-005.5 Reset Button DG4500iX-208 20A AC Duplex Outlet...

  • Page 36: Warranty Statement

    (3) years from date of purchase or 500 hours of use; whichever comes first. Ninety days for all WEN products if the tool is used for profes- sional or commercial use.

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