Subscribe to Our Youtube Channel
Related Manuals for Powermat PM-IMGTS-210S
Summary of Contents for Powermat PM-IMGTS-210S
- Page 1 PM0764 USER MANUAL PLACE IMAGE OF MACHINE HERE INVERTER SEMI-AUTOMATIC WELDING MACHINE PM-IMGTS-210S Synergy ORIGINAL MANUAL...
-
Page 2: Table Of Contents
TABLE OF CONTENTS TABLE OF CONTENTS ..................................2 WARNING / INFORMATION SYMBOLS ........................3 PURPOSE OF THE DEVICE ............................4 SECURITY................................5 Welding safety ................................5 General safety instructions ................................7 Protection against electric shock .......... -
Page 3: Warning / Information Symbols
WARNING / INFORMATION SYMBOLS ATTENTION: Before using the device, carefully read the operating manual and safety recommendations. Keep the instructions. ATTENTION: A general warning sign draws the attention of each user to general dangers. It is combined with other cautionary notes or symbols that, if ignored, could result in personal injury or equipment damage. -
Page 4: Purpose Of The Device
PURPOSE OF THE DEVICE The device is used for welding with any type of electrodes and welding wires. The product referred to in this manual is an electronically controlled professional synergic semi-automatic welding machine with a "single and double pulse" function. -
Page 5: Security
SECURITY This section deals with the basic safety regulations when working with a semi-automatic welding machine SAFETY DURING WELDING ELECTRIC SHOCK CAN KILL: Welding equipment produces high voltage. Do not touch the welding gun or connected welding material when the device is plugged in. All elements forming the welding current circuit can cause electric shock, therefore it should be avoided to touch them with bare hands and through damp or damaged protective clothing. - Page 6 fire extinguishers and dry powder or snow extinguishers) should be located near the workplace in a visible and easily accessible place. ELECTRICAL POWER: Disconnect the mains power supply before starting any work or repairs on the device. Check welding cables regularly. If any damage to the wire or insulation is noticed, they should be removed immediately.
-
Page 7: General Safety Instructions
HIGH FREQUENCY RADIATION: Radiation radio signals, alarm systems, computer operation, and communication equipment may be disrupted. The user is obliged to make sure that a qualified electrician corrects problems resulting from the disruption of the electrical system. The electrical installation must be checked and maintained regularly. Use grounding, shielding, and surge protection measures to minimize possible interference. -
Page 8: Protection Against Electric Shock
• The user is responsible for accidents or injuries to other people and for any damage to their property. • Store the device in a dry place out of the reach of children. • Please treat your device carefully. Keep the device in such a condition that the head is clean so that it can work better and safer. -
Page 9: Device Description
DEVICE DESCRIPTION FRONT ANEL DESCRIPTION OF COMPONENTS Shielding gas type selection panel (MIG / MAG) Left LED display Right LED display Wire diameter selection panel / manual welding selection Gas flow test / wire feed test button Multifunction button / knob Parameter selection button (MIG-MAG / MMA) Welding method selection panel (MIG / MMA / TIG-Lift) Selection panel (non-latched, latched, VRD) -
Page 10: Front Panel Cont. + Back
2nd P FRONT ANEL CD. + BACK DESCRIPTION OF COMPONENTS Current socket (+) Polarity reversal cable Current socket Welding torch socket (EURO) On / off switch for the machine Power cord (230V) Socket for connecting the gas pipe... -
Page 11: Menu And Settings
MENUS AND SETTINGS III M CHOICE OF WELDING METHOD Quick selection field Description Synergic welding with MIG-MAG wire MMA electrode welding TIG-Lift Welding with the TIG-Lift method MIG) GAS SHIELD SELECTION ( Quick selection field Description MIG / MAG welding of carbon steels in a CO shield WHAT Welding of carbon steels with the MIG / MAG method in the shield of the gas mixture Ar + CO... -
Page 12: Menu - Selection Of Wire Diameter
SELECTION OF THE WIRE DIAMETER Quick selection field Description Wire diameter selection in synergic mode for MIG / MAG method MANUAL MIG / MAG welding without synergy MIG) GAS SHIELD SELECTION ( Quick selection field Description Dwutakt for the MIG / MAG method. Czterotakt for the MIG / MAG method Initial voltage adjustment for MMA method... -
Page 13: Menu - Gas Shield Selection (Mig)
MIG) GAS SHIELD SELECTION ( Quick selection field Description Wire feed Test gas flow selection button MIG / MAG. Gas flow test selection Gas test button CONTROL Quick selection field Description Depending on the set welding method, you can choose: MIG / MAG - wire feed Button / knob speed TIG Lift and MMA - welding current value... -
Page 14: Description Of Markings On The Rating Plate
Inductance adjustment value (-10 to +10) Wire feed speed indium m / min DESCRIPTION OF MARKINGS ON THE RATING PLATE Direct current (DC) Symbol for single-phase alternating current (AC) with a rated frequency of 50Hz and an operating frequency of 60Hz. Rated input voltage (AC) Maximum input current 1MAX... -
Page 15: Technical Data
TECHNICAL DATA Model PM-IMGTS-210S Method MIG / MAG welding Power 230V / 50Hz Recommended 20 [A] security 6.4 kVA 5.8 kVA Power consumption Range current 20 - 210 [A] 20 - 190 [A] welding Tension welding 15 - 24.5 [V] 20.8 - 26.4 [V]... -
Page 16: Activities During Welding
e) check the condition of the connections of the welding installation and the working handle, f) check that the welding operation does not pose a threat to the environment (arc radiation, possibility of ignition of easily ignitable elements) g) check if there is no ignition on the other side when welding on the wall, WELDING EFFICIENCY a) Secure the workplace, unless there are fixed, movable anti-glare and anti-spatter screens. -
Page 17: Using The Device
USING THE DEVICE DISCONNECTING TO THE NETWORK Before connecting this device to the mains, check the voltage, the number of phases and the frequency. The parameters of the supply voltage are given in the technical data section of this manual and on the rating plate of the device. -
Page 18: Connecting The Shielding Gas
8. Remove the gas nozzle and unscrew the contact tip. 9. Switch on the device, unfold the handle so that it is in a straight line, then press the button on the handle until the wire appears in the outlet (approx. 20 mm), release the button. 10. -
Page 19: Tig-Lift Welding
4. When welding FLUX with a self-shielding wire, insert the polarity conversion plug into the socket (- ), and in (+) the mass handle. TIG- CHOOSING THE METHOD LIFT In order to weld with this method it is necessary to use an additional TIG torch equipped with a shielding gas control valve. -
Page 20: Basic Information On Welding
BASIC INFORMATION ABOUT WELDING Coated electrode welding (MMA) is a process in which metal is melted and then joined by heating it with an electric arc using a fusible metal electrode coated with a flux coating. The electric current creates an electric arc between the electrode and the material being joined. -
Page 21: Electric Arc Welding
The electric arc is created in the space between the work piece and the tip of the welding electrode mounted in the welding holder. The molten metal follows the arc along the material junction to form the weld seam. Electrode welding requires a firm and secure grip on the tip, steady hands, good eyesight and good mental health. The operator of the welding machine controls the welding arc and thus the quality of the created weld. -
Page 22: Correct Welding Position
together with the molten metal from the electrode core to the pool, forming a slag that forms a layer on the weld, preventing further oxidation as it cools. The differences in the different types of electrodes mainly relate to the type of coating used. Changing the outer coating significantly affects the welding characteristics. -
Page 23: Correct Arc Length
RAWNED BOW LENGTH The arc length is the distance from the end of the electrode to the work piece. Once the arc is stabilized, setting the correct arc length is very important. The arc should be approximately 1.5 - 3mm long. Due to the burnout of the electrode, the length of the arc should be constantly adjusted. -
Page 24: Base Metals
2. 3.2mm electrode 3. Recommended setting: 100-120A a) Learn to make the arc glow by rubbing the ometal electrode. Make sure the electrode angle is correct and that you are using both hands. Once you learn how to make the arc glow, practice setting the correct length of the arc using the sound the arc makes. -
Page 25: Defects Of Weldings
WELDING DEFECTS No remelting then, if the bevelling angle is too small, the distance between the edges of the plates (pipes) will be narrow or the threshold will be too high. If the welding current is too low in relation to the sheet thickness, the penetration cannot be performed properly. - Page 26 Excessive chewing on the face it will arise if the welding speed is too low when the binder is fed too much and the welding current is too low when making the facing layer. You must also remember to select the correct number of layers to be made in the joint so that the last layer does not constitute an excessive overflow.
-
Page 27: Mig / Mag Edge Preparation
EDGE PREPARATION BY MIG / MAG... -
Page 28: Mig / Mag Welding Technology
MIG / MAG WELDING TECHNOLOGY The GMA welding process consists in fusing the welded metal and the consumable electrode material with the heat of an electric arc glowing between the electrode and the workpiece, in an inert or active gas shield. The weld metal is thus formed from the melting electrode material and the melted edges of the workpieces. -
Page 29: Practical Recommendations For Mig / Mag Welding
GMA welding is mainly performed with direct current with positive polarity. The accurate shielding of the welding arc glowing between the consumable electrode and the material to be welded ensures that the weld is formed under very favorable thermal and metallurgical conditions. GMA welding can therefore be used to make high-quality joints of all metals that can be joined by arc welding. -
Page 30: Protective Gases
Welding without undercutting can be achieved by increasing the free outlet of the electrode and tilting the workpiece from top to bottom or tilting the torch in the direction of welding. Low welding speeds increase the fusion depth, the width of the face and the height of the boss. -
Page 31: Maintenance And Storage
inert Essentially all metals except carbon steels inert Al, Cu, Cu alloys, Mg alloys, high linear welding energy is ensured Ar + 20-80% Al, Cu, Cu and Mg alloys, high linear energies of welding ensured, low thermal inert conductivity of gas Welding copper with high linear energy of the arc, better arc glow reducing Ar + 25-20% N... -
Page 32: Storage
Repair of power tools should be performed only by qualified personnel using original spare parts. This ensures the safe use of the device. Address: Powermat service ul. Obrońców Poczty Gdańskiej 97 42-400 Zawiercie Tel. 32 670 39 68, internal 4 e-mail: serwis@powermat.pl... -
Page 33: Disposal Of Used Devices
Comments to order. In this way, you can return used electrical and electronic equipment to the place of delivery. You can also take the old equipment back to the collection point. More information on the collection points for used devices is available at the website: https://sklep.powermat.pl/webpage/pl/recycling.html... -
Page 34: Manufacturer's Data
MANUFACTURER'S DATA PH Powermat TMK Bijak Sp. Jawna Ul. Obrońców Poczty Gdańskiej 97 42-400 Zawiercie http://www.powermat.pl DECLARATION OF CONFORMITY...
Need help?
Do you have a question about the PM-IMGTS-210S and is the answer not in the manual?
Questions and answers