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INSTALLATION, SERVICE & PARTS MANUAL
C h a m p i o n P u m p C o m p a n y
P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 • t o l l f r e e 8 0 0 - 6 5 9 - 4 4 9 1 • f a x 4 1 9 - 6 1 6 - 11 0 0
CP4NC
PLEASE FILL OUT THE START-UP REPORT/WARRANTY
REGISTRATION ON THE LAST PAGE
**REPORTS THAT ARE NOT RETURNED CAN DELAY OR
VOID THE WARRANTY**
CP4NC4524, CP4NC4534,
CP4NC4544, CP4NC4564,
CP4NC4564, CP4NC7524,
CP4NC7534, CP4NC7544,
CP4NC7564, CP4NC11334,
CP4NC11344, CP4NC11364,
CP4NC15034, CP4NC15044
, I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5
4.5, 7.5, 11.3 & 15HP
Submersible Non-Clog
1750RPM, 60Hz
No: CP4NC - 04/15
1
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Summary of Contents for Champion Pump CP4NC
- Page 1 CP4NC 4.5, 7.5, 11.3 & 15HP Submersible Non-Clog No: CP4NC - 04/15 INSTALLATION, SERVICE & PARTS MANUAL PLEASE FILL OUT THE START-UP REPORT/WARRANTY REGISTRATION ON THE LAST PAGE **REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID THE WARRANTY** CP4NC4524, CP4NC4534,...
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Page 2: General Safety Information
Keep clear of suction property damage. Each Champion pump is working on a used pump or piping. Never and discharge individually factory tested to insure proper enter a basin after it has been used. - Page 3 Specifi cations DISCHARGE 4” 125 lb., Flange Horizontal LIQUID TEMPERATURE 104°F Continuous MOTOR HOUSING Cast Iron, Class 30 VOLUTE Cast Iron, Class 30 2 vane open type with pump out vanes on back IMPELLER side, Dynamically balanced, ISO G6.3, Cast Iron, Class 30 SOLIDS HANDLING 3”...
- Page 4 Specifi cations & Dimensions NEMA Locked Full Load Cord Cord Cord O.D MODEL Volt/PH Start Rotor (Nom) Amps Size Type inch Code Amps CP4NC4524 230/1 1750 26.0 59.0 10/4 0.750 CP4NC4534 230/3 1750 18.2 56.0 10/4 0.750 CP4NC4544 460/3 1750 28.0 10/4 0.750...
- Page 5 Performance C h a m p i o n P u m p C o m p a n y , I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5 P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 •...
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Page 6: Receiving And Installation
Receiving & Installation Receiving Inspection Installation Liquid Level Controls Upon receiving the pump, it should be These pumps are recommended for The level control(s) should be mounted inspected for damage or shortages. use in a sump, basin or lift station. on the discharge piping, a cable rack or If damage has occurred, file a claim The sump, basin or lift station shall be... -
Page 7: Installation & Service
Installation & Service IMPORTANT ! - The overload will then IF A MOISTURE DETECT HAS Name Plate - Record the information automatically reset and start the pump OCCURRED MAINTENANCE SHOULD from the pump name plate to up after the motor cools to a safe BE PERFORMED AS SOON AS drawing in front of manual for future temperature. - Page 8 Service With a flashlight, visually inspect the oil Apply thread locking compound to cap in the motor housing (3) to make sure screws (6) and place into holes and torque it is clean and clear, light amber in color to 15 ft/lbs. and free from suspended particles.
- Page 9 Service Diaphragm - with seal plate (20) Reassembly Position upper motor end bell aligning removed, examine diaphragm (21) for holes and thread cap screws into bearing Bearings - Replace bearings, being ruptures or crackes. Replace diaphragm bracket (16) and torque to 16 ft./lbs. careful not to damage the rotor or shaft.
- Page 10 Service Be sure the stationary members are in Place seal plate (20) over shaft onto Torque gland nuts to 15 ft./lbs. to prevent bearing bracket (16), being careful not straight and that the rubber ring is not leakage. to damage outboard stationary member out of it’s groove.
- Page 11 Service SINGLE PHASE 230 VOLT AC THREE PHASE 460 VOLT AC MOISTURE & TEMPERATURE SENSORS Capacitor/Relay Pack For Control Panels Power Cable Motor Lead Number Control Cable Lead Number For CP4NC4524 & Green (Ground) Green Green (Ground) Green P/N: PF73301 CP4NC7524 Black Black...
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Page 12: Repair Parts
Repair Parts For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Figure 6 C h a m p i o n P u m p C o m p a n y , I n c •... -
Page 13: Parts List
Parts List For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Ref. No. Name Used On Part Number CP4NC4524 - 1 Ph, 230 PF40040025 CP4NC4534, 44 - 3 Ph, 208-230/460 PF40040021... -
Page 14: Repair Kits
Parts List For Repair Part Please supply: Model Number and MFG Date as shown on Name Plate, and Part Description and Part Number as shown on Parts List. Ref. No. Name Used On Part Number Impeller Lockwasher PF30400413 Hex Hd Screw 1/2-13 x 1-1/4”... -
Page 15: Troubleshooting Chart
Trouble Shooting Chart Risk of electric shock. Always disconnect the pump from the power source before handling inspections or repairs. Symptom Possible Cause(s) Corrective Action 1. Poor electrical connection, blown fuse, tripped 1. Check all electrical connections for security. breaker or other interruption of power; Have electrician measure current in motor leads, improper power supply if current is within ±... -
Page 16: Limited Warranty
LIMITED WARRANTY Manufacturer warrants, to the immediate purchaser and subsequent initial owner during the warranty period, every new pump to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of eighteen (18) months from date of manufacture or twelve (12) months from date of installation (which ever comes fi rst). - Page 17 Start-Up Report / Warranty Registration Please fill out the following questions as completely and accurate as possible. Please mail to Champion Pump Company, Inc. – P. O. Box 528 – Ashland, OH 44805. REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.
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