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Champion Pump CPG3022 Manual

Champion Pump CPG3022 Manual

3, 5 & 7.5hp•3450rpm•60hz submersible grinder pump

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CPG
3, 5, 7.5HP
Submersible Grinder
No: CPG357 - 04/15
Series: CPG3022, CPG3062,
CPG3032, CPG3042,
CPG5022, CPG5062,
CPG5032, CPG5042,
CPG7532, CPG7542
3, 5 & 7.5HP•3450RPM•60Hz
Submersible Grinder Pump
C h a m p i o n P u m p C o m p a n y
, I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5
P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 • t o l l f r e e 8 0 0 - 6 5 9 - 4 4 9 1 • f a x 4 1 9 - 6 1 6 - 11 0 0

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Summary of Contents for Champion Pump CPG3022

  • Page 1 3, 5, 7.5HP Submersible Grinder No: CPG357 - 04/15 Series: CPG3022, CPG3062, CPG3032, CPG3042, CPG5022, CPG5062, CPG5032, CPG5042, CPG7532, CPG7542 3, 5 & 7.5HP•3450RPM•60Hz Submersible Grinder Pump C h a m p i o n P u m p C o m p a n y , I n c •...
  • Page 2 Each Champion Pump is Keep clear of suction working on a used pump or piping. Never individually factory tested to insure proper and discharge enter a basin after it has been used.
  • Page 3 Lower - Silicon Carbide/Silicon Carbide/Viton Stainless Hardware UPPER BEARING Single row, Ball, Oil Lubricated INTERMEDIATE Single row, Ball, Oil Lubricated BEARING Series: CPG3022, LOWER BEARING Sleeve, Oil Lubricated 30 ft. Cord . Pressure grommet for Sealing CPG3062, CPG3032, POWER CORD and Strain Relief.
  • Page 4 Specifi cations Full Load Locked NEMA Start Cord Cord Cord MODEL Volts/Ph Amps Rotor Amps Code Type Size O.D. CPG3022* 230/1 3450 21.7 75.0 12/3 CPG3062 208/3 3450 17.0 65.0 10/4 CPG3032 230/3 3450 14.5 62.0 10/4 CPG3042 460/3 3450 31.0...
  • Page 5 Performance C h a m p i o n P u m p C o m p a n y , I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5 P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 •...
  • Page 6 Dimensions Receiving & Installation Receiving Inspection Controls Submergence CPG series grinders require a separate Upon receiving the pump, it should be The pump should always be operated in approved pump control device or panel inspected for damage or shortages. the submerged condition. The minimum for automatic operation.
  • Page 7 Receiving & Installation The level control should have adequate Thermal protection shall not be used as a Installation clearance so it cannot hang up in it’s motor overload device. A separate motor There are several methods of installing swing and that the pump is completely overload device must be provided in grinder pumps.
  • Page 8 Installation & Service Pre-Operation Maintenance After leak is repaired, dispose of old oil properly, and refill with new oil. Check Voltage and Phase No lubrication or maintenance is required. Compare the voltage and phase Perform the following checks when pump Pressure Test (If oil has been drained) information stamped on the pump is removed from operation or when pump...
  • Page 9 Service Pressure builds up extremely Outer Seal - Handle seal parts with care. Cooling Oil fast, increase pressure by Remove seal (34) spring and rotating Recommended Supplier/Grade “TAPPING” air nozzle. Too much member from shaft. Examine all seal Enerpar SE100 pressure will damage seal.
  • Page 10 Service Inspect motor winding for shorts and IMPORTANT! - All parts must be Nothing should come in contact with the clean before reassembly. check resistance values. Check rotor for seal face except the seal tool. Be sure the Handle seal parts with extreme wear.
  • Page 11 Pump Wiring Schematics FIGURE 4 - THREE PHASE 230 VOLT AC Power Cable Motor Lead Number Green (Ground) Green Black 1 & 7 FIGURE 4 - SINGLE PHASE FIGURE 4 2 & 8 230 VOLT AC MOISTURE & TEMPERATURE SENSORS White 3 &...
  • Page 12 Service Shredding Ring - Install shredding ring (27) into volute with the use of an arbor press. Assemble throat (21) into volute (23) with tree allen screws (22). Volute - Lubricate square ring (24) and place in groove in bottom of seal plate (19).
  • Page 13 Typical Panel Wiring Schematic Figure 6 C h a m p i o n P u m p C o m p a n y , I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5 P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 •...
  • Page 14 For Repair Part Please supply: Model Number and MFG Date as shown on Repair Parts Name Plate, and Part Description and Part Number as shown on Parts List. Figure 7 C h a m p i o n P u m p C o m p a n y , I n c •...
  • Page 15 For Repair Part Please supply: Model Number and MFG Date as shown on Repair Parts Name Plate, and Part Description and Part Number as shown on Parts List. Figure 8 C h a m p i o n P u m p C o m p a n y , I n c •...
  • Page 16 For Repair Part Please supply: Model Number and MFG Date as shown on Repair Parts Name Plate, and Part Description and Part Number as shown on Parts List. Ref. Name Used On Part Number 3 HP 230 Volt 1 Ph PF40040054 5 HP 230 Volt 1 Ph PF40040055...
  • Page 17 Capacitor Pack for, Other than Champion Pump control panel: P/N: PF73303 - for CPG3022, 230 volt, 1 phase 3 Hp (See page 11 for wiring schematic). P/N: PF73305 - for CPG5022, 230 volt, 1 phase 5 Hp (See page 11 for wiring schematic).
  • Page 18 Notes: C h a m p i o n P u m p C o m p a n y , I n c • P. O . B o x 5 2 8 • A s h l a n d , O H 4 4 8 0 5 P h o n e 4 1 9 - 2 8 1 - 4 5 0 0 •...
  • Page 19 NOTE: Champion Pump assumes no responsibility for damage or injury due to disassembly in the fi eld. Disassembly of the pumps or supplied accessories other than at Champion Pump or its authorized service centers, automatically voids warranty.
  • Page 20 LIMITED 1 YEAR WARRANTY Manufacturer warrants, to the immediate purchaser and subsequent initial owner during the warranty period, every new pump to be free from defects in material and workmanship under normal use and service, when properly used and maintained, for a period of eighteen (18) months from date of manufacture or twelve (12) months from date of installation (which ever comes fi rst).
  • Page 21 Start-Up Report / Warranty Registration Please fill out the following questions as completely and accurate as possible. Please mail to Champion Pump Company, Inc. – P. O. Box 528 – Ashland, OH 44805. REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.