CYLINDER CYLINDER DRIVE SHEAR BLADE FRONT ROLLER HANDLE MOUNTS HANDLE CONSOLE SCREEN PROTECTOR GRASS BOX CRADLE GUARDS DECALS NOTICE OF COPYRIGHTS AND PROPERTY RIGHTS ● K eep this operating manual confidential. ● O nly make this operating manual accessible to authorized persons. ● O nly pass this operating manual to third parties after obtaining written permission from DENNIS. ● All documents are protected under the Copyright Act. Passing on and reproducing documents, including excerpts, and exploiting and sharing the contents of documents is prohibited unless expressly approved in writing. ● Violations are punishable and subject to compensation of damages. DENNIS reserves the right to exercise any and all industrial property rights. SP20059_REV2...
MAKE A NOTE OF THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England QUOTE IT IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS. Tel: +44 (0) 1332 824 777 A division of Howardson Ltd – a proudly British company www.dennisuk.com www.sisis.com...
IMPORTANT SAFETY INSTRUCTIONS TITLE CAUTION:- READ THE INSTRUCTIONS. We want you to obtain the best performance from this machine. If you have any difficulty in carrying out the following instructions please contact your local DENNIS dealer. TRAINING ● Be familiar with the controls and the proper use of the equipment. ● Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may restrict the age of the operator. ● Never mow while people, especially children, or pets are near by. ● Keep in mind that the operator or user is responsible for accidents or hazards occurring to the other people or their property. PREPARATION ● Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects. ● Before using the machine always inspect the safety devices, including the emergency cut-off switch, as well as checking the blades for excessive wear or damage. Replace if necessary. ● While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open sandals. ● In dry, dusty or windy conditions it may be necessary to wear eye protection to protect your eyes from flying debris. OPERATION ● Do not operate the machine when tired, ill, under the influence of drugs or alcohol. ● Mow only in daylight or good artificial light.
INTRODUCTION TITLE This operating manual is an essential tool to ensure the proper and safe operation of the ES-36 & ES-30 Electric Cylinder Mower. This user manual contains important information regarding the safe, proper and efficient operation of the machine. Adherence to this manual will help to avoid risk, lower repair costs and reduce downtimes while simultaneously increasing the service life of the machine itself. The operating manual must always be available, and every person tasked with working on or with the machine must read and follow the instructions. In the case of any difficulty, or if further information or advice is required, our Service Department is always at your call. In the interests of speed and accuracy of information please quote the serial numbers of the machine when making enquiries. For the machine, this is to be found on a plate attached to the side of the chassis. We suggest you write the numbers on the front page of this book. MACHINE DESCRIPTION A cylinder cutting machine manufactured with 36” (91.4cm) or 30” (76.2cm) cutting width this machine is run by a pair of 48V high efficiency brushless permanent magnet AC motors powered from an 111 Ah lithium ion battery. The rear roller and cutter are controlled independently via belt drives operated from the display screen on the upper handle bar. A mechanical parking brake is fitted for added safety when working around uneven ground, when applied this disengages drive to both motors for added safety. In the design of the machine, special attention has been given to the importance of easy service and maintenance with the construction based on a sectional assembly system. These are the Electrical Drive system, the Rear Roller Unit and the Front Roller Unit, each of which can be readily removed individually from the main Frame Chassis Unit. SP20059_REV2...
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TECHNICAL DATA TITLE ES-36 ES-30 DIMENSIONS - WIDTH (mm) 1147 - LENGTH with Grass Box (mm) 2031 2031 - LENGTH without Grass Box (mm) 1512 1512 1086 1086 - HEIGHT (mm) WEIGHT (Kg) Cutting Width 914.4mm / 36” 762mm / 30” DRIVE SYSTEM Roller Motor (W) 1200 1200 Roller Drive System Timing Belt Timing Belt Cylinder Motor (W) 1200 1200 Cylinder Drive System Multi V belt Multi V belt ELECTRICAL SYSTEM Battery Type Lithium Ion Lithium Ion...
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TITLE *BELT GUARD REMOVED NUMBER PART NUMBER PART Electrical Box Bottom Blade Angle Adjustment Battery Cover Belt Guards Roller Motor Mechanical Hand Brake Cylinder Motor Cutting Height Adjuster Cylinder Grass Box Bottom Blade Adjustment Knob Handle Bar Adjusters 16 17 NUMBER PART NUMBER PART Key Switch Deadman’s Handle Display Screen Start Button Emergency Stop Hand Controls SP20059_REV2...
CONTROLS FOR THE LOCATION OF CONTROLS AND COMPONENTS REF “MACHINE DESCRIPTION” & ‘TECHNICAL DATA’ PAGES. BE FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THE EQUIPMENT BEFORE STARTING. KEY SWITCH & START BUTTON (ITEM 13 & 17) This switch cuts power to the electrical components and can be used to do so at any time during the operation of the machine. See basic operations page for more information DEADMANS CONTROLS (ITEM 16) This is an operator presence control. This must be depressed before the drive and cylinder motors will engage. Releasing the handle during operation will cut power to both motors.
E-SERIES BASIC OPERATING E-SERIES BASIC OPERATING BASIC SCREEN CONTROLS WITH HAND CONTROLS WITH HAND CONTROLS (Hand controls for machines manufactured after Summer 2022) (Hand controls for machines manufactured after Summer 2022) KEY START KEY START C) / D) C) / D) A) Release E-Stop A) Release...
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23 SEPT 2020 DRIVE SELECT ROLLER SPEED 5.5 KM DRIVE / NEUTRAL / PARK / REVERSE KM/H 135 MIN SPEED DOWN (0.1) SELECTION DOWN DENNIS NO.1 KM/H MENU ACTIVATE TURNING SPEED MAIN MENU TRIP STATISTICS BATTERY CHARGE (DISTANCE COVERED / TIME RUN) &...
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EDIT CLIPS PER METRE / VIEW AND RESET LOGS NAME / ADD NOTES DISTANCE / TIME / CHARGE ES-34 Serial No. - ES340001 RESETABLE TRIP & LIFETIME DENNIS NO.1 READOUTS BATTERY & MACHINE TYPE CHARGE INFO MACHINE SERIAL NUMBER LAST FULL CHARGE /...
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TITLE BUTTON SELECTION MAINTENANCE SCREEN SCREEN INFO MAINTENANCE SCREEN. SELECT AND SIGN OFF DAILY / WEEKLY & YEARLY CHECKS. BACKLAPPING (REVERSE CYLINDER) IN MONTHLY CHECKS. RETURN TO HOME RETURN TO MAIN SCREEN MENU SCREEN DAILY CHECKS Last Completed GIVES LIST OF CHECKS. 24/10/2019 LOG AS COMPLETE ONCE DONE...
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TITLE BUTTON SELECTION INFORMATION SCREEN SCREEN INFO INFORMATION SCREEN. VIEW SELECT MANUAL PAGES, FREQUENTLY ASKED QUESTIONS AND DENNIS CONTACT DETAILS. RETURN TO HOME RETURN TO MAIN SCREEN MENU SCREEN MANUAL INFO KEY MANUAL PAGES / INFO Mower Type - ES-34 Program No.
E-SERIES MACHINE WIRING 10. WIRING TITLE HYPERDRIVE - HYP-00-2890 CONNECTED TO - HANDLE CONTROLLER HANDLE WIRING HARNESS HARNESS (SP12108) (SP12107) PARKING BRAKE MICROSWITCH ELECTRICAL BOX TOP 800253A 106 MOTOR - GEARBOXED CYLINDER 103 MOTOR - DRIVE ROLLER DRIVE (SP15104) (SP15102) NODE 1 BATTERY (SP12126) SP19031_REV3 - 01/11/2022...
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E-SERIES MACHINE WIRING TITLE HYPERDRIVE - HYP-00-2890 GEN 1 ELECTRICAL BOX TOP 800253A ATTENTION: Refer to Manual ATTENZIONE: Riferirsi al Manuale ATTENTION: Se référer au Manuel VORSICHT: Siehe Handbuch ATENCIÓN: Referirse al Manual OPGELET: Naar het Handboek PARKING BRAKE MICROSWITCH HANDLE WIRING HARNESS E-STOP (SP12107)
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E-SERIES MACHINE WIRING TITLE HYPERDRIVE - HYP-00-2890 GEN 2 ELECTRICAL BOX TOP 800253A with hand controls and CANbus plug ATTENTION: Refer to Manual ATTENZIONE: Riferirsi al Manuale ATTENTION: Se référer au Manuel VORSICHT: Siehe Handbuch ATENCIÓN: Referirse al Manual OPGELET: Naar het Handboek PARKING BRAKE MICROSWITCH HANDLE WIRING HARNESS E-STOP...
11. CHARGING E-SERIES CHARGING INFO Follow charging instruction shown below - PLUG CHARGER (D153) INTO WALL/POWER SUPPLY. MAKE SURE DISPLAY/LIGHTS ARE ILLUMINATED TO BE SURE OPEN CHARGING COVER ON ELECTRICAL BOX AND POWER IS LIVE TO CHARGER CONNECT CHARGER INTO MOWER Hyperdrive Cell START BUTTON CHARGER SOLID LARGE RED LIGHT TO INDICATE CHARGING.
Contact Dennis or your dealer if you have changed and forgotten your password. They can talk you through resetting your password. FAQ section also available within the ‘Information’ section ->...
13. CUT HEIGHT ADJUSTMENT SETTING FOR HEIGHT OF CUT Always turn the machine off before adjusting the height of cut. Failure to do this may result in serious injury. The length of grass after cutting depends on the setting of the front roller in relation to the main frame of the machine. To set: ● Slacken the clamp nuts on the front roller quadrants (see image opposite) [19mm spanner] - Item 1 ● Rotate the quadrants using the toothed gear [19mm ITEM 1 spanner], raising and lowering the machine. As a ITEM 2 guide, there are notches in the quadrant and holes in the side plate. Align these on both sides to level the machine. - Item 2 To check the height of cut and that the machine is level, the setting bar can be used (228090). Place the bar between the front and rear rollers, resting the underside of the bolt head on the lip of the shear blade.
ES-36 SHEAR BLADE POSITIONING ES-36 SHEAR BLADE POSITIONING 14. SHEAR BLADE CARRIER ADJUSTMENT DETAIL B DETAIL B DETAIL A DETAIL A CLEVIS FORK CLEVIS FORK CLEVIS PIN CLEVIS PIN Remove side cover from left hand side of Remove side cover from left hand side of machine, as facing the machine from the front.
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ES-36 SHEAR BLADE SETTING Shear Blade position is adjusted using Micro Adjuster System. To adjust: 1: Rotate Brass Hex Bolt using a 15mm Spanner. Clockwise moves the sheer blade closer. - Each click of the adjuster moves the sheer blade 0.003mm (3microns). - 30 clicks (One full revolution) will move the sheer blade 0.09mm.
Check cables are not split or damaged and plug connections are all fitted correctly. Damaged cables should be replaced before the machine is next operated. NEVER USE A MOWER WITH A DAMAGED BATTERY OR ELECTRICAL BOX. IF IN ANY DOUBT CONTACT YOUR DEALER OR DENNIS DIRECT. NEVER ATTEMPT ANY ELECTRICAL WORK. ANY ATTEMPT WILL VOID THE WARRANTY! BLADES Worn or damaged blades can be dangerous resulting in serious injury or death of the operator or bystanders. Replace worn or damaged blades.
(Deep Discharge state). Regular monitoring and maintenance is essen�al for long storage or idle periods. Dennis will not be held responsible for damage due to neglect. Recommenda�ons to ensure maximum ba�ery life:...
E-SERIES BATTERY CARE 17. BATTERY CARE INFORMATION No hazards occur during the normal opera�on of a Ba�ery as it is described in the instruc�ons for use that are provided with the Ba�ery. Ba�ery modules are electrical devices that must be handled and used with care.
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E-SERIES BATTERY CARE LIMITED WARRANTY >85% capacity for minimum 2000 cycles when cycled to 100% DoD at50A at a cell temperature of 25°C. Devia�on from these condi�ons will be assessed on a case by case basis. See Hyperdrive website for further details. www.hyperdriveinnovation.com/ RETURN OF BATTERIES AT END OF LIFE Hyperdrive Innova�on as a producer of Industrial ba�eries can take back ba�eries free of charge at...
Check the ba�ery has not been fully drained. Plug the mower into the charger and power the machine on to see if the display starts up with the ‘On Charge Screen’ If the problem persists please contact your dealer or Dennis directly My screen powers on briefly then switches off...
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E-SERIES ELECTRICAL TROUBLE SHOOTING Check the mechanical brake has been disengaged (handle on the lower le�-hand side of the machine) Check the parking brake microswitch is being disengaged from the brake hammer under the le�-hand side guard My mower won’t operate and displays a ‘PLEASE HOLD DEADMAN HANDLE’ message My mower doesn’t disengage when I release the bail bar Check the bail bar is being held or fully released when a�emp�ng to operate Listen if you can hear the quiet ‘click’...
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Check all three power cables to each motor are connected and the le�ers on the wires match those on the motor (U, V and U) If your problem isn’t referenced on this document or you are still having problems please contact your dealer or Dennis Mowers directly.
HEX SET SCREW M10 X 20 SP01035_REV0 HEX SET SCREW M10 X 25 SP02008_REV0 NUT M10 NYLOC (T) SP03011_REV0 WASHER M10 FORM A SP03034_REV0 WASHER M10 SPRING LOCK ES-30 ITEM NO. PART NUMBER DESCRIPTION QTY. 380395_REV0 SCRAPER BAR ES30 W.A. 380397_REV0 SCRAPER (30")
CYLINDER DRIVE SYSTEM 26. ROLLER DRIVE TITLE 9 13 12 10 4 12 7 14 11 PRE MAY 2022 MACHINES HAVE BELT AND PULLEY DRIVE SYSTEM MARKED TO CONVERT TO CHAIN DRIVE ALL FIVE ITEMS MARKED SHOULD BE REPLACED WITH ITEMS MARKED ITEM NO.
27. MOTOR COVER TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 370400_REV0 ASM MOTOR BACK SHELL 370401_REV0 ASM MOTOR CLIP - A 370402_REV0 ASM MOTOR CLIP - B 370407_REV0 MOTOR STUD 370408_REV0 MOTOR STUD SPACER 370409_REV0 MOTOR COMPRESSION PAD SP02004_REV0 NUT M6 NYLOC SP03010_REV0 WASHER M6 FORM A SP14058_REV0...
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WASHER M8 FORM A SP03010_REV0 WASHER M6 FORM A SP03011_REV0 WASHER M10 FORM A SP03017_REV0 WASHER M12 FORM C SP03029_REV0 WASHER M8 SPRING LOCK ES-30 ITEM NO. PART NUMBER DESCRIPTION QTY. 380350_REV0 30" DEFLECTOR (178) 380300_REV0 CYLINDER 8 BLADE 30"...
WASHER M10 FORM A SP03029_REV0 WASHER M8 SPRING LOCK SP03034_REV0 WASHER M10 SPRING LOCK SP05010_REV0 SPLIT PIN 1/8" X 1" SP14046_REV0 SPRING DETENT M8 SS ES-30 ITEM NO. PART NUMBER DESCRIPTION QTY. 067171_REV3 SHEAR BLADE 30" LIPPED 185378_REV1 SCREW 3/8" X 1/2" UNF 380360_REV0 30"...
GRASSBOX ASSEMBLY 32. FRONT ROLLER TITLE 17 18 3 19 ES-36 x2 - ES-30 ONLY ITEM NO. PART NUMBER DESCRIPTION QTY. 185883_REV1 PREMIER FRONT ROLLER 36" 229310_REV1 QUADRANT SPACER 230741_REV0 QUADRANT GEAR 380084_REV0 ROLLER QUADRANT R.H. ASSY 380085_REV0 ROLLER QUADRANT L.H. ASSY...
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GRASSBOX ASSEMBLY TITLE 23 25 26 22 ES-36 ITEM NO. PART NUMBER DESCRIPTION QTY. 229636_REV0 BUSH AM2530 - 25 229766_REV1 SHIM 1MM 229767_REV1 SHIM 0.5MM 300040_REV1 FRONT ROLLER SHAFT WIELE 36" 300041_REV1 WIELE ROLLER END (PREM) 300042_REV1 WIELE ROLLER SECTION (PREM) 300043_REV2 END PLATE 300045_REV1...
PART NUMBER DESCRIPTION QTY. 380114_REV0 HANDLE PLATE 800610_REV0 ES-36 HANDLE ASSY SP01065_REV0 HEX SET SCREW M12 X 30 SP02010_REV0 NUT M12 NYLOC (T) SP03012_REV0 WASHER M12 FORM A ES-30 ITEM NO. PART NUMBER DESCRIPTION QTY. 800613_REV0 ES-30 HANDLE ASSY SP20059_REV2...
HEX SET SCREW M12 X 50 SP02010_REV0 NUT M12 NYLOC (T) SP03012_REV0 WASHER M12 FORM A SP03032_REV0 WASHER M5 REPAIR SP03048_REV0 WASHER M12 FORM G ES-30 - OPEN BOX ITEM NO. PART NUMBER DESCRIPTION QTY. 229242_REV1 GRASS BOX 760 380340_REV0 ES-30 CRADLE W.A. SP20059_REV2...
SCRAPER BAR ASSEMBLY 38. DECALS TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 800610_REV0 ES-36 HANDLE ASSY B32902_REV2 DECAL DENNIS 200 X 50 (LARGE) B32903_REV0 DECAL UNION JACK J20362_REV0 DECAL DENNIS 200 X 50 SP18026-2_REV0 WARNING DECAL SP18026-3_REV0 E-SERIES DECAL SP18026-4_REV0...
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DENNIS, Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England Tel: +44 (0) 1332 824 777 Fax: +44 (0) 1332 824 525 Email: sales@dennisuk.com Email: spares@dennisuk.com www.dennisuk.com A division of Howardson Ltd – a proudly British company Company reg No: 641526 – Vat No GB 345 9918 12 SP20059_REV2...
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