Dennis E-Series Instruction Manual
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Dennis E-Series Instruction Manual

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E-SERIES
ES-510 & ES-610
INSTRUCTION MANUAL

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Summary of Contents for Dennis E-Series

  • Page 1 E-SERIES ES-510 & ES-610 INSTRUCTION MANUAL...
  • Page 2 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 2...

  • Page 3: Table Of Contents

    TROUBLESHOOTING 17. CASSETTE INFORMATION 18. PARTS BOOK SERIAL NUMBERS NOTE:- MAKE A NOTE OF THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS QUOTE IT IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS CHASSIS SERIAL NUMBER BATTERY SERIAL NUMBER ROLLER MOTOR SERIAL NUMBER CYLINDER MOTOR...

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS READ THE INSTRUCTIONS. We want you to obtain the best performance from this machine. If you have any difficulty in carrying out the following instructions please contact your local DENNIS dealer. CAUTION:- NEVER • Carry out adjustments whilst the machine is running.

  • Page 5: Battery Storage

    (Deep Discharge state). Regular monitoring and maintenance is system essen�al for long storage or idle periods. Dennis will not be held responsible for damage due to neglect. Recommenda�ons to ensure maximum ba�ery life: Leaving your mower for a few days Never leave the ba�ery unit below 15% charge when stored...
  • Page 6 Roller Drive System Timing Belt Cylinder Motor (W) 1200 Cylinder Drive System Belt ELECTRICAL SYSTEM Battery Type Lithium Ion System Voltage Battery Capacity (Ah) Self Discharge @ 25 °C < 2% per month SP19066_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 6...
  • Page 7 Cylinder Motor LH Belt Guard Front Roller Height Adjuster Parking Brake Cassette Securing Bolt Handlebar Adjuster PART PART Display Screen LH Handle - Deadmans Handle Key Switch RH Handle - Throttle Emergency Stop SP19066_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 7...

  • Page 8: Technical Data

    The display will automatically display PARK on the NEUTRAL to avoid damaging the gear selection icon when the brake is engaged. internal motor brake. • The brake must be disengaged before the gear selection can be changed by the operator. SP19067_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 8...
  • Page 9 DRIVE - Roller direction forwards Transport Speed Turn ON / OFF NEUTRAL - Free rolling PARK - Mechanical parking brake is on Increase / Decrease REVERSE - Roller direction backwards Forward Speed (0.1 increments) SP19068_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 9...

  • Page 11: Display Guide

    INFORMATION MACHINE MAINTENANCE SCREEN MANUAL / FAQs / CONTACT DAILY / MONTHLY / YEARLY CHECKS. INFORMATION BACKLAPPING CONTAINED IN ‘MONTHLY CHECKS’ MACHINE TYPE MACHINE SERIAL NUMBER MACHINE NAME - SET ON MACHINE SP19078_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 11...
  • Page 12 Serial No. - ES5100001 DENNIS NO.1 SCREEN DOWNLOAD LOG BRIGHTNESS MACHINE TYPE DOWNLOAD TO USB STICK MACHINE SERIAL NUMBER (MUST BE CONNECTED INTO MACHINE NAME - SET ON MACHINE BACK OF SCREEN) SP19078_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 12...
  • Page 13 ‘RATE B’ XXX c/m - ‘USER DEFINED DESCRIPTION’ SELECT USER DEFINED CLIP RATE ‘RATE C’ XXX c/m - PAGE DOWN ‘USER DEFINED DESCRIPTION’ NEXT 3 USER SELECT USER DEFINED DEFINED SELECTIONS CLIP RATE SP19078_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 13...

  • Page 14: Frequently Asked Questions

    V150 CASSETTE MOWER DISPLAY GUIDE PAGE D BUTTON SELECTION INFORMATION SCREEN SCREEN INFO INFORMATION SCREEN. VIEW SELECT MANUAL PAGES, FREQUENTLY ASKED QUESTIONS AND DENNIS CONTACT DETAILS. RETURN TO HOME RETURN TO MAIN SCREEN MENU SCREEN MANUAL INFO KEY MANUAL PAGES / INFO Machine type - ES-510 Program No.
  • Page 15 E-SERIES V150 MACHINE WIRING BATTERY WIRING HARNESS (SP12147) V150 REMOVABLE BATTERY UNIT (D163) HANDLE WIRING HARNESS (SP12137) CONNECTED TO - HANDLE CONTROLLER HARNESS (SP12138) ELECTRICAL BOX (800595A) GEARBOXED 106 MOTOR - 103 MOTOR - CYLINDER ROLLER DRIVE DRIVE (SP15102) (SP15104)
  • Page 16 E-SERIES V150 MACHINE WIRING E-STOP DISPLAY PV450 (SP12099) BLACK Posn 30 SOFTWARE UPGRADE USB BLACK/YELLOW Posn 75 C - BLUE, B - BLACK, BLACK 2x GRAY, 2xWHITE HANDLE CONTROLLER HARNESS (SP12138) GREEN/ ORANGE/ RED/ GREEN WHITE WHITE GREEN V150 HANDLE...
  • Page 17 E-SERIES V150 CHARGING INFO DISCONNECT BATTERY (D163) FROM MOWER. BATTERY PLUG CHARGER (D164) INTO WALL/POWER SUPPLY. CAN REMAIN FITTED TO MOWER OR COMPLETELY MAKE SURE BLUE DISPLAY LIGHTS IS ILLUMINATED TO BE REMOVED. SURE POWER IS LIVE TO CHARGER CONNECT BATTERY TO CHARGER USING SOCKET.
  • Page 18 Contact Dennis or your dealer if you have changed and forgotten your password. They can talk you through resetting your password. FAQ section also available within the ‘Information’ section ->...
  • Page 19 Always check height of cut/operation with the setting bar provided. Check in two positions i.e. one at either end of the cassette. Failure to do this could result in an uneven cut. SP19070_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 19...

  • Page 20: Cassette Removal & Replacement

    7. Tighten Item 1, engaging the pip into the hole in the side plate of the cassette. Do not over tighten. ES-860 image shown SP19077_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 20...

  • Page 21: Handlebar Setting

    MOWER HANDLEBAR SETTING Example Machine: ES-860 HANDLEBAR ADJUSTMENT The handlebar height adjustment is similar on all Dennis E-Series Mowers, G-Series Mowers and Rotary Mowers. To set: ● Ensure machine is switched off. ● Slacken 6-off lock nuts (Item 1) [17mm spanner].
  • Page 22 E-SERIES V150 BATTERY CARE No hazards occur during the normal opera�on of a Ba�ery as it is described in the instruc�ons for use that are provided with the Ba�ery. Ba�ery modules are electrical devices that must be handled and used with care. Improper use or handling could lead to electrical leakage, electrolyte leakage, overhea�ng, smoke, fire, and serious injury.
  • Page 23 E-SERIES V150 BATTERY CARE LIMITED WARRANTY >80% capacity for minimum 1200 cycles when cycled to 100% DoD at 50A at a cell temperature of 25°C. Devia�on from these condi�ons will be assessed on a case by case basis. See Varta website for further details.

  • Page 24: Routine Maintenance

    ADJUSTERS CLEANING NOTE:- POWER PRESSURE Tilt the machine backwards. Using a low pressure hose, wash all WASHERS TO CLEAN THE MOWER. the grass from around the cassette and in the roller. SP19071_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 24...

  • Page 25: Troubleshooting

    (3-5 seconds) the power bu�on on the top of the ba�ery unit un�l it flashes green. If the problem persists, please contact your dealer or Dennis directly My screen powers on briefly then switches off...
  • Page 26 Also check all pins in both halves of the plug are in good condi�on and all sit at the same level in the plug If your problem isn’t referenced on this document or you are still having problems, please contact your dealer or Dennis...

  • Page 27: Cassette Information

    Also helps to break up algae crust or SPRING TINE RAKE help remove the glutinous slime that can sometimes appear on fine turf. D076 D116 SP19074_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 27...
  • Page 28 Golf Verticutter Monthly Fortnightly Monthly Scarifier 1-2 Months 1-2 Months 1-2 Months Brush As Required As Required As Required Monthly Monthly Sorrel Roller 1-2 Weeks (As required for repair) (As required for repair) SP19074_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 28...

  • Page 29: Parts Book

    PARTS BOOK PARTS LIST ES-510 CHASSIS ES-610 CHASSIS REAR ROLLER ASSEMBLY ROLLER DRIVE ASSEMBLY BRAKE ASSEMBLY FRONT ROLLER CYLINDER DRIVE ASSEMBLY HANDLEBAR ASSEMBLY ELECTRICAL GUARDS DECALS BATTERY GRASSBOX SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 29...

  • Page 30: Es-510 Chassis

    ES-510 CHASSIS 29 26 ES-510 - CASSETTE MOWER SP16019_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 30...
  • Page 31 WASHER M10 FORM A SP03012_REV0 WASHER M12 FORM A SP03029_REV0 WASHER M8 SPRING LOCK SP03034_REV0 WASHER M10 SPRING LOCK SP05001_REV0 RIVET 4.8 X 10 SP12092_REV0 GROMMET EXTENDED 6MM J20216_REV2 UNIT LIMITING STUD SP16019_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 31...

  • Page 32: Es-610 Chassis

    ES-610 CHASSIS 30 27 ES-610 - CASSETTE MOWER SP16020_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 32...
  • Page 33 WASHER M6 FORM A SP03011_REV0 WASHER M10 FORM A SP03012_REV0 WASHER M12 FORM A SP03029_REV0 WASHER M8 SPRING LOCK SP03034_REV0 WASHER M10 SPRING LOCK SP05001_REV0 RIVET 4.8 X 10 SP12092_REV0 GROMMET EXTENDED 6MM SP16020_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 33...

  • Page 34: Rear Roller Assembly

    QTY. ES-510 / ES-20 / ES-VTT20 800600_REV0 REAR ROLLER ASSY 20" ES-22 / ES-22U 800640_REV0 REAR ROLLER ASSY 22" ES-610 / ES-24 800645_REV0 REAR ROLLER ASSY 24" ES-26 800652_REV0 REAR ROLLER ASSY 26" SP16010_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 34...
  • Page 35 ROLLER 20" SMOOTH R.H. 403791_REV1 ROLLER 20" SMOOTH L.H. J20467_REV0 GRUB SCREW M8 X 8 J209249_REV0 WASHER 9 X 35 X 3 SP01012_REV0 BUTTON HEAD M8 X 12 SP02039_REV0 NUT 1/4" NYLOC (P) SP16010_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 35...
  • Page 36 ROLLER 24" SMOOTH R.H. 403793_REV1 ROLLER 24" SMOOTH L.H. J20467_REV0 GRUB SCREW M8 X 8 J209249_REV0 WASHER 9 X 35 X 3 SP01012_REV0 BUTTON HEAD M8 X 12 SP02039_REV0 NUT 1/4" NYLOC (P) SP16010_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 36...

  • Page 37: Roller Drive Assembly

    BELT OMEGA 760-8M-20 370096_REV0 TENSIONER BLOCK SP01005_REV0 HEX SET SCREW M8 X 30 SP01023_REV0 HEX SET SCREW M8 X 60 SP01047_REV0 HEX SET SCREW M10 X 60 SP02013_REV0 NUT M10 LOCK (THIN) SP16013_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 37...

  • Page 38: Brake Assembly

    MICRO SWITCH DC1C-C3LB SP14019_REV0 P CLIP 10MM NYLON SP12014_REV0 ELECTRICAL CONNECTOR MALE BULLET (RED) SP12015_REV0 ELECTRICAL CONNECTOR FEMALE BULLET (RED) SP03039_REV0 WASHER M2.5 FORM A SP02059_REV0 NUT M2.5 NYLOC (P) SP02034_REV0 NUT 3/4" UNF STD SP16014_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 38...

  • Page 39: Front Roller

    CLICK HEIGHT ADJUSTER L.H. SP01019_REV0 BUTTON HEAD M6 X 16 800666_REVA 20" FT FRONT ROLLER ASSEMBLY ES-510 800667_REV0 24" FT FRONT ROLLER ASSEMBLY ES-610 800670_REV0 20" WEILE ROLLER ASSEMBLY ES-510 800671_REV0 24" WEILE ROLLER ASSEMBLY ES-610 SP16011_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 39...

  • Page 40: Cylinder Drive Assembly

    HEX SET SCREW M8 X 50 SP01008_REV0 HEX SET SCREW M6 X 16 SP01012_REV0 BUTTON HEAD M8 X 12 390045_REV0 V150 MOTOR SPACER D8068_REV0 GRUB SCREW M6 X 6 D8154_REV1 GRUB SCREW M8 X 16 SP16015_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 40...

  • Page 41: Handlebar Assembly

    HANDLEBAR ASSEMBLY 19 6 18 10 SP16012_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 41...
  • Page 42 DISPLAY PV450 SP12101_REV0 E-STOP SP12102_REV1 KEY SWITCH (ON/OFF) SP12142_REV0 DEADMAN SWITCH (0028555) SP12151_REV0 V150 HANDLE BAR HARNESS CABLE ITEM NO. PART NUMBER DESCRIPTION QTY. REPLACES 390100_REV0 T HANDLE W/A 4 & 5 T-HANDLES OPTION SP16012_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 42...
  • Page 43 ELECTRICAL ITEM NO. PART NUMBER DESCRIPTION QTY. 800595A_REV0 V150 ELECTRICAL BOX (EFZ48143A) SP12136_REV0 V150 MOTOR WIRING HARNESS (F42293) SP12137_REV0 V150 HANDLE WIRING HARNESS (F4222) SP12138_REV0 V150 HANDLE CONTROL HARNESS (F42263) SP16016_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 43...
  • Page 44 GUARDS 14 20 18 17 18 SP16018_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 44...
  • Page 45 SCREW M6 X 20 SLOTTED SP02004_REV0 NUT M6 NYLOC SP03007_REV0 WASHER M6 X 20 SP03010_REV0 WASHER M6 FORM A SP05001_REV0 RIVET 4.8 X 10 SP14054-175_REV0 PVC BLACK EDGE STRIP (175mm) SP14055_REV0 BRUSH STRIP & EXTRUSION SP16018_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 45...
  • Page 46 DECALS ES-510 / ES-610 ITEM PART NUMBER DESCRIPTION QTY. B32902_REV2 DECAL DENNIS 200 X 50 (LARGE) J20362_REV2 DECAL DENNIS 120 X 30 (SMALL) SP18026-3_REV0 E-SERIES DECAL SP18026-6_REV0 BATTERY DECAL SP18026-7_REV0 PARKING BRAKE DECAL SP18031_REV0 ES-510 DECAL SP18036_REV0 LWA 85 dB DECAL...
  • Page 47 BATTERY SP16021_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 47...
  • Page 48 WASHER M6 X 20 SP03010_REV0 WASHER M6 FORM A SP03013_REV0 WASHER M5 FORM C SP04001_REV0 SCREW M5 X 16 SLOTTED SP13003_REV0 SPRING LC-080J-5 SP14052_REV0 FLAT SLEAVE PVC (ID25x3-L25) BLACK SP14056_REV0 M6 MULTI LOBE CLAMPING KNOB SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 48...
  • Page 49 GRASSBOX MACHINE PART NUMBER DESCRIPTION QTY. ES-510 800017_REV1 20" GRASSBOX ASSEMBLY ES-610 800042_REV1 24" GRASSBOX ASSEMBLY SP16017_REV0 SP20061_REV0 E-SERIES SMALL CASSETTE MOWER PAGE 49...
  • Page 50 DENNIS, Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England Tel: +44 (0) 1332 824 777 Fax: +44 (0) 1332 824 525 Email: sales@dennisuk.com Email: spares@dennisuk.com www.dennisuk.com A division of Howardson Ltd – a proudly British company Company reg No: 641526 – Vat No GB 345 9918 12...

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