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Summary of Contents for Dennis Razor 560
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Page 1: Instruction Manual
RAZOR 560 & RAZOR ULTRA 560 INSTRUCTION MANUAL DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom Telephone:- 01332 824777 Fax:- 01332 824 525 E-mail:- sales@dennisuk.com E-mail:- spares@dennisuk.com SP20002_REV_0 www.dennisuk.com 04/12... -
Page 3: Declaration Of Conformity
Ian Howard Serial Numbers MAKE A NOTE OF THE SERIAL NUMBERS OF YOUR MACHINE & ENGINE AND ALWAYS NOTE QUOTE THEM IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS. MACHINE SERIAL NUMBER ENGINE SERIAL NUMBER Introduction The reliability and quality of performance of this machine depends upon some simple care maintenance carried out regularly. -
Page 4: Table Of Contents
Poly “V” high performance Poly “V” high performance Final Drive belts under constant tension belts under constant tension Hand Arm Vibration (m/sec Measured Sound Power Level dB(A) LWA Guaranteed Sound Power Level dB(A) LWA Razor 560 & Razor Ultra 560 SP20002_REV_0... - Page 5 15. Cylinder Control Lever 6. Exhaust 16. Groomer Control Lever 7. Fuel Tank 17. On / Off Switch 8. Wheel Kit Stand 18. Wheel Kit Cover 9. Grassbox 10. Cutting Height Adjustment Knob Razor 560 & Razor Ultra 560 SP20002_REV_0...
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Page 6: Important Safety Instructions
READ THE INSTRUCTIONS CONTAINED IN THIS MANUAL WITH CARE. IF YOU ARE IN CAUTION ANY DOUBT PLEASE ASK YOUR EMPLOYER OR CONTACT US DIRECT AT DENNIS. Be familiar with the controls and the proper use of the equipment. Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may restrict the age of the operator. -
Page 7: Machine Description
This controls the groomer drive. Engagement and disengagement must only be carried out when the cylinder is stationary. To engage, (standing behind the machine) rotate the lever forwards. To disengage, return the lever to point backwards. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 8: Operating Instructions
“Open” the choke lever. (Warm-up running of 3-5 minutes is recommended.) STOPPING THE ENGINE OFF. “Parking Brake” is disengaged. lever (Item 13) “Control Hoop” (Item 12) to the handle bar to start moving. to increase / reduce speed. “Control Hoop”. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 9: Operating Instructions
Lower the front of the box until the box support plate’s rest on the front cross bar of the machine. Ensure both box support plates are properly located before proceeding. FITTING TRANSPORT WHEELS (Item 19). Push fully on. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 10: General Adjustments
Always check height of cut/operation with the setting bar provided. Check in two positions i.e. one at either end of the cassette. Failure to do this could result in an uneven cut. Razor 560 & Razor Ultra 560 SP20002_REV_0... - Page 11 To set: NOT set the cylinder hard to the bottom blade. This will cause excessive wear of both components and increase fuel consumption. Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 12 General Adjustments The “Handle bars” are adjustable to achieve the correct working height for the operator. To set: position” Razor 560 & Razor Ultra 560 SP20002_REV_0...
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Page 13: Routine Maintenance
TENSIONER BOLTS ARE SECURE BEFORE REPLACING THE COVER. meter of span distance falls between 5 and 9 Newtons per Rib” (TBA Belting). adjustment to compensate for the normal drop in tension during the run-in period. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 14: Storage
Because of the nature of lead free petrol we recomend that if the machine is being left unused for more than 2 weeks the carburetor is run dry. Allow the engine to run out of fuel with the fuel tap switched off. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 15: General Lubrication
Apply a small amount of oil to the control cables. Flow down the protective cables can be assisted by operating the lever a few times after lubricating. Apply a small quantity of copper grease or similar to the adjuster studs to prevent corrosion and ease adjustment. Razor 560 & Razor Ultra 560 SP20002_REV_0... -
Page 16: Parts Listings
Coach Bolt M8 x 30 SP01042 Shoulder Bolt 12 x 10 M10 SP02013 Nut M10 Lock (Thin) SP03006 Washer M12 Toothed SP03008 Washer M8 Form A SP03011 Washer M10 Form A SP05001 Rivet 4.8 x 10 Razor 560 & Razor Ultra 560 SP20002_REV_0... - Page 17 Nut M6 Nyloc SP02005 Nut M8 Std SP02006 Nut M8 Nyloc SP02008 Nut M10 Nyloc SP02011 Nut M6 Lock (Thin) SP02032 Nut M2 STD SP03008 Washer M8 Form A SP03009 Washer M5 Form A Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 18 Nut M10 Nyloc SP03011 Washer M10 Form A SP07001 Starlock 12mm SP12002 Throttle Cable G860 / G760 SP12003 Cable Drive Clutch SP12005 “Micro Switch Harness (Razor)” NOTE * For Handle Assembly breakdown, see Section 2.01 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 19 Rear Roller Assy 22” J20052 Bearing 6204-2RS 3 SP01045 Hex Set Screw M8 x 25 SP03004 Washer M8 Toothed SP03021 Washer M16 Form C SP05008 Pin Spirol M5 x 50 SP11015 Drive Pulley Land Roll Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 20 20 Tooth Bevel Gear 229030 Internal Gear 229032 Roller Locking Collar 229104 Landroll Bearing Housing 229363 RH Rear Smooth Roller (Sport) 229364 LH Rear Smooth Roller (Sport) 800212 Rear Roller Shaft Assy 22” Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 21 Button Head M6 x 16 240105 Roller End Block Assembly 800200 Weile Roller 22” SP02010 Nut M12 Nyloc SP02014 Nut M12 Lock (Thin) NOTE * For Click Height Adjusters breakdown, see Section 4.02 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 22 Shim Id 25.8 x 1 Thk J20519 Decal Height Of Cut J20528 Grease Nipple 1/4” Bsp J20525 Steel Ball 8mm J20526 Spring SP02013 Nut M10 Lock (Thin) SP01018 Grub Screw M10 x 16 J20527 Circlip D1460 - 25 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 23 Cylinder Assy 22” (Ultra)* 800215 Cylinder Assy 22” (Std)* 800213 Pulley Assy Cylinder SP01054 Hex Set Screw M6 x 35 SP01067 Csk Cap Head M6 x 12 NOTE For Cylinder Assembly breakdown, see section 5.02 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 24 Nut M12 STD SP03007 Washer M6 X 18 SP03012 Washer M12 Form A SP03014 Washer M6 Form C SP13002 Spring Shear Blade 229191 Shear Blade 22” (0.090”) NOT SHOWN J20032 Screw Bottom Blade Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 25 SP03008 Washer M8 Form A SP03021 Washer M16 Form C SP05006 Clevis Pin 8 x 30 SP10005 Key 6 x 6 x 30 Rd End SP11009 Tensioner Roller R18 SP11018 Belt Omega 600-8M-20 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 26 Bearing 5205 - 3205 2RS J209246 Top Drive Spring SP06005 Bearing Clutch Release SP06008 Bearing 6302-2RSL 5C High Temp SP08001 Seal Single Lip (42 x 32 x 7 Viton) SP10004 Key 8 x 7 x 28 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 27 Sleeve Plastic 8mm X 28 240120 Groomer Plate Assy R.H. 240130 Groomer Plate Assy L.H. 800209 Groomer Hob Assy 22” SP060001 Bearing 6202-2RSL 240101 Groomer Shaft (22”) 229771 Groomer Blade 229794 Locking Collar 229787 Spacer Sport Groomer Razor 560 & Razor Ultra 560 SP20002_REV_0...
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Page 28: Brake Assembly
SP02004 Nut M6 Nyloc SP02006 Nut M8 Nyloc SP02032 Nut M2 Std SP03027 Washer M2 SP05003 Pin Spirol M4 x 22 SP13003 Spring LC-080J-5 NOTE * Item 7 is part of the Harness Razor 560 & Razor Ultra 560 SP20002_REV_0... - Page 29 Grass Box Bracket R.H. W.A. 240204 Grass Box Support Plate SP02004 Nut M6 Nyloc SP04002 Screw M6 x 16 Slotted 800203 22” Grass Box Assy (Razor Ultra 560) 800216 22” Grass Box Assy (Razor 560) Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 30 Cover Plate SP01019 Button Head M6 x 16 SP02004 Nut M6 Nyloc 240021 Clutch Guard Top 228031C Chain Case Seal 595mm NOT SHOWN SP18001 Decal Throttle (Razor) 229599 Engine On / Off Decal Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 31 SP02006 Nut M8 Nyloc SP03017 Washer M12 Form C SP07001 Starlock 12mm NOTE * For L.H. Transport Assembly breakdown , see Section 11.02 * For R.H. Transport Assembly breakdown , see Section 11.03 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 32 J20527 Circlip D1460 - 25 J209112 Knob Plastic SP01034 Hex Set Screw M10 x 20 SP01051 Grub Screw M5 x 10 SP05009 Dowel Dia 3 x 20 SP06011 Bearing CSK25 SP13003 Spring LC-080J-5 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 33 J20527 Circlip D1460 - 25 J209112 Knob Plastic SP01034 Hex Set Screw M10 x 20 SP01051 Grub Screw M5 x 10 SP05009 Dowel Dia 3 x 20 SP06011 Bearing CSK25 SP13003 Spring LC-080J-5 Razor 560 & Razor Ultra 560 SP20002_REV_0...
- Page 34 DENNIS, Ashbourne Road, Kirk Langley, Derby, DE6 4NJ, United Kingdom Telephone:- 01332 824777 Fax:- 01332 824 525 E-mail:- sales@dennisuk.com E-mail:- spares@dennisuk.com www.dennisuk.com...
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