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Dennis E-SERIES ES-34R Instruction Manual

Electric rotary mower
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ES-34R
ELECTRIC ROTARY MOWER
INSTRUCTION MANUAL
SP20058_REV0.4

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  • Page 1 ES-34R ELECTRIC ROTARY MOWER INSTRUCTION MANUAL SP20058_REV0.4...

  • Page 2: Table Of Contents

    CHARGING FREQUENTLY ASKED QUESTIONS GENERAL ADJUSTMENTS ROUTINE MAINTENANCE GENERAL LUBRICATION STORAGE BATTERY CARE INFOMATION TROUBLE SHOOTING SPARE PARTS NOTICE OF COPYRIGHTS AND PROPERTY RIGHTS ● K eep this operating manual confidential. ● O nly make this operating manual accessible to authorized persons. ● O nly pass this operating manual to third parties after obtaining written permission from DENNIS. ● All documents are protected under the Copyright Act. Passing on and reproducing documents, including excerpts, and exploiting and sharing the contents of documents is prohibited unless expressly approved in writing. ● Violations are punishable and subject to compensation of damages. DENNIS reserves the right to exercise any and all industrial property rights. SP20058_REV0.4...

  • Page 3: Certificate Of Conformity

    MAKE A NOTE OF THE SERIAL NUMBER OF YOUR MACHINE AND ALWAYS Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England QUOTE IT IN ANY COMMUNICATION WITH PERSONNEL AT DENNIS. Tel: +44 (0) 1332 824 777 A division of Howardson Ltd – a proudly British company www.dennisuk.com www.sisis.com...

  • Page 4: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS TITLE CAUTION:- READ THE INSTRUCTIONS. We want you to obtain the best performance from this machine. If you have any difficulty in carrying out the following instructions please contact your local DENNIS dealer. TRAINING ● Be familiar with the controls and the proper use of the equipment. ● Never allow children or people unfamiliar with these instructions to use the mower. Local regulations or insurance may restrict the age of the operator. ● Never mow while people, especially children, or pets are near by. ● Keep in mind that the operator or user is responsible for accidents or hazards occurring to the other people or their property. PREPARATION ● Thoroughly inspect where the equipment is to be used and remove all stones, sticks, wire, bones and other foreign objects. ● Before using the machine always inspect the safety devices, including the emergency cut-off switch, as well as checking the blades for excessive wear or damage. Replace if necessary. ● While mowing always wear substantial footwear and long trousers. Do not operate the mower barefoot or in open sandals. ● In dry, dusty or windy conditions it may be necessary to wear eye protection to protect your eyes from flying debris. OPERATION ● Do not operate the machine when tired, ill, under the influence of drugs or alcohol. ● Mow only in daylight or good artificial light.

  • Page 5: Introduction

    INTRODUCTION TITLE This operating manual is an essential tool to ensure the proper and safe operation of the ES-34R Electric Rotary Mower. This user manual contains important information regarding the safe, proper and efficient operation of the ES-34R. Adherence to this manual will help to avoid risk, lower repair costs and reduce downtimes while simultaneously increasing the service life of the ES-34R itself. The operating manual must always be available, and every person tasked with working on or with the ES-34R must read and follow the instructions. In the case of any difficulty, or if further information or advice is required, our Service Department is always at your call. In the interests of speed and accuracy of information please quote the serial numbers of the machine when making enquiries. For the machine, this is to be found on a plate attached to the side of the chassis. We suggest you write the numbers on the front page of this book. MACHINE DESCRIPTION A rotary cutting machine manufactured with 34” (86cm) cutting width this machine is run by a pair of 48V high efficiency brushless permanent magnet AC motors powered from an 111 Ah lithium ion battery. The rear roller and cutter are controlled independently via belt drives operated from the display screen on the upper handle bar. A mechanical parking brake is fitted for added safety when working around uneven ground, when applied this disengages drive to both motors for added safety. In the design of the machine, special attention has been given to the importance of easy service and maintenance with the construction based on a sectional assembly system. These are the Electrical Drive system, the Rear Roller Unit and the Front Roller Unit, each of which can be readily removed individually from the main Frame Chassis Unit.

  • Page 6: Technical Data

    1168 TECHNICAL DATA TITLE ES-34R DIMENSIONS A - WIDTH (mm) 1168 B - LENGTH with wheel and brush configuration (mm) 2311 B - LENGTH with front roller configuration (mm) 2180 C - HEIGHT (mm) WEIGHT (kg) Cutting Width 860mm / 34” DRIVE SYSTEM Roller Motor (W) Roller Drive System Timing Belt Cylinder Motor (W) 1200 Cylinder Drive System Timing Belt ELECTRICAL SYSTEM Battery Type Lithium Ion System Voltage Battery Capacity (Ah) Self Discharge @ 25 °C < 2% per month SP20058_REV0.4...
  • Page 7 TITLE NUMBER PART NUMBER PART Electrical Box LH Belt Guard Battery Cover RH Belt Guard Roller Motor Grass Box Cylinder Motor Grass Box Cover Deck Height Adjuster Handle Bar Adjuster Deck Roller/Wheel Mount Plate NUMBER PART NUMBER PART Key Switch Deadman’s Handle Display Screen Start Button Emergency Stop SP20058_REV0.4...

  • Page 8: Controls

    CONTROLS FOR THE LOCATION OF CONTROLS AND COMPONENTS REF “MACHINE DESCRIPTION” & ‘TECHNICAL DATA’ PAGES. BE FAMILIAR WITH THE CONTROLS AND THE PROPER USE OF THE EQUIPMENT BEFORE STARTING. KEY SWITCH & START BUTTON (ITEM 13 & 17) This switch cuts power to the electrical components and can be used to do so at any time during the operation of the machine. See basic operations page for more information DEADMANS CONTROLS (ITEM 16) This is an operator presence control. This must be depressed before the drive and cylinder motors will engage. Releasing the handle during operation will cut power to both motors.

  • Page 9: Basic Screen Controls

    When in DRIVE or REVERSE TRIP DISTANCE TRIP TIME SELECTED CLIP RATE or RPM 09:33 23 SEPT 2020 5.5 KM KM/H 135 MIN DENNIS NO.1 KM/H MENU Enter MENU BATTERY LEVEL KM/H KM/H DRIVE - To operate mower Turning Speed Turn ON / OFF...

  • Page 10: Screen Menu

    SCREEN MENU TITLE SP20058_REV0.4...
  • Page 11 ROLLER SPEED DRIVE SELECT 5.5 KM DRIVE / NEUTRAL / PARK / REVERSE KM/H 135 MIN SPEED DOWN (0.1) SELECTION DOWN DENNIS NO.1 KM/H MENU ACTIVATE TURNING SPEED TRIP STATISTICS MAIN MENU (DISTANCE COVERED / TIME RUN) & RPM RATE SELECTED...
  • Page 12 HOME SCREEN EDIT RPM RATES FOR BLADES VIEW AND RESET LOGS ES-34R DISTANCE / TIME / CHARGE Serial No. - ES8600001 DENNIS NO.1 RESETTABLE TRIP & LIFETIME READOUTS BATTERY & CHARGE INFO MACHINE TYPE LAST FULL CHARGE / TOTAL CHARGES ETC /...
  • Page 13 TITLE BUTTON SELECTION MAINTENANCE SCREEN SCREEN INFO MAINTENANCE SCREEN. SELECT AND SIGN OFF DAILY / WEEKLY & YEARLY CHECKS. RETURN TO HOME RETURN TO MAIN SCREEN MENU SCREEN DAILY CHECKS Last Completed GIVES LIST OF CHECKS. 24/10/2019 LOG AS COMPLETE LAST DATE COMPLETED.
  • Page 14 TITLE BUTTON SELECTION INFORMATION SCREEN SCREEN INFO INFORMATION SCREEN. VIEW SELECT MANUAL PAGES, FREQUENTLY ASKED QUESTIONS AND DENNIS CONTACT DETAILS. RETURN TO HOME RETURN TO MAIN SCREEN MENU SCREEN MANUAL INFO KEY MANUAL PAGES / INFO Machine type - ES-34R Program No.

  • Page 15: Wiring

    ES-34R MACHINE WIRING 10. WIRING TITLE HYPERDRIVE - HYP-00-2890 CONNECTED TO - HANDLE CONTROLLER HANDLE WIRING HARNESS HARNESS BATTERY CHARGER PORT (SP12108) (SP12107) PARKING BRAKE MICROSWITCH ATTENTION: Refer to Manual ATTENZIONE: Riferirsi al Manuale ATTENTION: Se référer au Manuel VORSICHT: Siehe Handbuch ATENCIÓN: Referirse al Manual OPGELET: Naar het Handboek ELECTRICAL BOX TOP...
  • Page 16 ES-34R MACHINE WIRING TITLE HYPERDRIVE - HYP-00-2890 ELECTRICAL BOX TOP 800585A ATTENTION: Refer to Manual ATTENZIONE: Riferirsi al Manuale ATTENTION: Se référer au Manuel VORSICHT: Siehe Handbuch ATENCIÓN: Referirse al Manual OPGELET: Naar het Handboek HANDLE WIRING HARNESS (SP12107) E-STOP DISPLAY PV450 (SP12099) White / Red...

  • Page 17: Charging

    11. CHARGING ES-34R CHARGING INFO Follow charing instruction shown below - PLUG CHARGER (D153) INTO WALL/POWER SUPPLY. MAKE SURE DISPLAY/LIGHTS ARE ILLUMINATED TO BE SURE OPEN CHARGING COVER ON REAR OF MOWER CHASSIS POWER IS LIVE TO CHARGER AND CONNECT CHARGER INTO MOWER Hyperdrive Cell START BUTTON CHARGER SOLID LARGE RED LIGHT TO INDICATE CHARGING.

  • Page 18: Frequently Asked Questions

    Contact Dennis or your dealer if you have changed and forgotten your password. They can talk you through resetting your password. FAQ section also available within the ‘Information’ section ->...

  • Page 19: General Adjustments

    13. GENERAL ADJUSTMENTS SETTING FOR HEIGHT OF CUT Always stop the engine before adjusting the height of cut. Failure to do this may result in serious injury. The length of grass after cutting depends on the height of the deck in relation to the ground. To set: ● Turn Hand knob on top deck (View A) to raise and lower deck height. ● Use calibrated depth guage (View B) to measure height of deck. ● Remember height of cut is affected by moisture of turf , weight of machine and the thatch density. Different makes of machine cut at different heights. We suggest you set it to a couple of mm above your planned height and then come down in height by trial. DECK BELT ADJUSTMENT To adjust the tension of the cutting belt remove the deck cover. Slacken the three bolts tightening the tension assembly (circled), then adjust tension view the tensioning belt (arrow). Ensure the belt tension is correct, as an incorrect tension will result in compromised battery life and potentially cause damage to the machine. SP20058_REV0.4...

  • Page 20: Routine Maintenance

    ELECTRICAL HARNESSES Check cables are not split or damaged and plug connections are all fitted correctly. Damaged cables should be replaced before the machine is next operated. NOTE:- NEVER USE A MOWER WITH A DAMAGED BATTERY OR ELECTRICAL BOX. IF IN ANY DOUBT CONTACT YOUR DEALER OR DENNIS DIRECT. NOTE:- NEVER ATTEMPT ANY ELECTRICAL WORK. ANY ATTEMPT WILL VOID THE WARRANTY! BLADES Worn or damaged blades can be dangerous resulting in serious injury or death of the operator or bystanders.
  • Page 21 ROUTINE MAINTENANCE CLEANING (After Each Use) Deck Tilt the machine backwards. Using a low pressure hose, wash all the grass from around the deck and in the chute. NOTE: DO NOT use power pressure washers to clean the mower. Grassbag Washing with high pressure water or steam jet will damage the bag. Blocked mesh will prevent the grass from entering the bag. To clean the bag, we recommend washing it using a water jet directed from the outside to the inside of the bag. The bag must be completely dry before being used again. If the bag is damp, it will become clogged very quickly. Objects struck by the blade may be thrown through a torn or damaged grass bag. Objects thrown out by the blade can cause serious injuries. Always replace a torn or damaged bag. Bag Replacement – The grass bag tends to wear even in normal conditions of use. Regularly check that it is not frayed or torn. Replace a damaged bag only by a genuine Dennis replacement bag. SP20058_REV0.4...

  • Page 22: General Lubrication

    15. GENERAL LUBRICATION DECK HEIGHT ADJUSTERS (2-months) Apply a small quantity of copper grease or similar to the adjuster rods to prevent corrosion and ease adjustment. REAR ROLLER CHAIN (1-month) Apply a small amount of grease. WHEEL BEARINGS (1-months) Two grease points on the bolts that hold the wheel axle. Apply one pump of grease to each. HEIGHT OF CUT STAINLESS SHAFT (6-months) Apply a small amount of grease through the grease nipple. NOTE: To access this grease point you will need to remove the right hand side guard. 16. STORAGE The machine should always be kept in a clean dry place, free from condensation. After use ensure that the machine is thoroughly clean, dry and free from grass and mud. Before off season storage smear a thin layer of grease on to the cutter blades and the shear blade. Under no circumstances must the machine be steam cleaned as this may remove grease from the pre packed bearings and damage electrical components. If stored for more than a month disconnect battery connector located under the battery cover. SP20058_REV0.4...

  • Page 23: Battery Care Infomation

    E-SERIES BATTERY CARE 17. BATTERY CARE INFOMATION No hazards occur during the normal opera�on of a Ba�ery as it is described in the instruc�ons for use that are provided with the Ba�ery. Ba�ery modules are electrical devices that must be handled and used with care.
  • Page 24 E-SERIES BATTERY CARE LIMITED WARRANTY >85% capacity for minimum 2000 cycles when cycled to 100% DoD at50A at a cell temperature of 25°C. Devia�on from these condi�ons will be assessed on a case by case basis. See Hyperdrive website for further details. www.hyperdriveinnovation.com/ RETURN OF BATTERIES AT END OF LIFE Hyperdrive Innova�on as a producer of Industrial ba�eries can take back ba�eries free of charge at...

  • Page 25: Trouble Shooting

    Check the ba�ery has not been fully drained. Plug the mower into the charger and power the machine on to see if the display starts up with the ‘On Charge Screen’ If the problem persists please contact your dealer or Dennis directly My screen powers on briefly then switches off...
  • Page 26 TITLE E-SERIES ELECTRICAL TROUBLE SHOOTING Check the mechanical brake has been disengaged (handle on the lower le�-hand side of the machine) Check the parking brake microswitch is being disengaged from the brake hammer under the le�-hand side guard My mower won’t operate and displays a ‘PLEASE HOLD DEADMAN HANDLE’ message My mower doesn’t disengage when I release the bail bar Check the bail bar is being held or fully released when a�emp�ng to operate Listen if you can hear the quiet ‘click’...
  • Page 27 Check all three power cables to each motor are connected and the le�ers on the wires match those on the motor (U, V and U) If your problem isn’t referenced on this document or you are still having problems please contact your dealer or Dennis Mowers directly.
  • Page 28 NOTES SP20058_REV0.4...

  • Page 29: Spare Parts

    BATTERY CORNER BRACKET 320400_REV1 DECK 34" W.A. 320430_REV1 ROTARY TOP DECK BA0067_REV1 TUBE BUNG (C3137) J20297_REV2 SERIAL NO PLATE (DENNIS) SP01009_REV0 HEX SET SCREW M8 X 20 SP01065_REV0 HEX SET SCREW M12 X 30 SP01076_REV0 HEX SET SCREW M8 X 16 SP02006_REV0...
  • Page 30 REAR DRIVE SYSTEM 14 18 7 17 20 ITEM NO. PART NUMBER DESCRIPTION QTY. 062662_REV1 BEARING 6205-2RS 3 229104_REV1 LANDROLL BEARING HOUSING 340034_REV0 ROLLER END SPACER 340037_REV0 PULLEY RETAINER 370096_REV0 TENSIONER BLOCK 800566_REV0 ELECTRIC ROTARY REAR ROLLER E1-1061_REV0 WASHER M6 SPRING E1-1065_REV0 WASHER M12 SPRING LOCK SP01021_REV0...
  • Page 31 REAR ROLLER ASSY REAR ROLLER ASSEMBLY SPARE PARTS ITEM NO. PART NUMBER DESCRIPTION QTY. 229022_REV1 30 TOOTH BEVEL GEAR 229023_REV1 BUSH AJ2024 - 1 1/2" 229025_REV2 BEVEL GEAR 20T 229118_REV2 GEAR STUD 320100_REV0 ROLLER L.H. 320120_REV0 ROLLER R.H. 320381_REV1 ROLLER SHAFT ASSY 320383_REV0 ROLLER LOCK SPACER F21884_REV0...
  • Page 32 FRONT WHEEL MOUNT SYSTEM TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 800568_REV1 FRONT WHEEL ASSEMBLY SP01009_REV0 HEX SET SCREW M8 X 20 SP01065_REV0 HEX SET SCREW M12 X 30 SP02006_REV0 NUT M8 NYLOC (T) SP02010_REV0 NUT M12 NYLOC (T) SP03008_REV0 WASHER M8 FORM A SP03012_REV0 WASHER M12 FORM A...
  • Page 33 FRONT WHEEL ASSEMBLY TITLE 16 14 11 13 ITEM NO. PART NUMBER DESCRIPTION QTY. 320230_REV0 AXLE W.A. (FRONT) 320233_REV0 WHEEL SPACER 320235_REV0 BOLT M12 GREASE 320290_REV0 BRUSH BAR W.A. 320295_REV0 3mm WHEEL SHIM 320467_REV1 WHEEL MOUNT PLATE D1947_REV1 GREASE NIPPLE M6 E1-1065_REV0 WASHER M12 SPRING LOCK SP01019_REV0...
  • Page 34 CUTTER DRIVE SYSTEM TITLE NOTE: ITEM 13 TORQUE TO 40Nm ITEM NO. PART NUMBER DESCRIPTION QTY. 228103_REV1 COUPLING ELEMENT 320449_REV0 DECK MOTOR MOUNT PLATE 800567_REV0 SPINDLE ASSEMBLY 800572_REV0 TENSION ADJUSTER ASSY D8165_REV0 KEY PARALLEL 6 X 6 X 25 E1-1061_REV0 WASHER M6 SPRING E1-1119_REV0 HEX SET SCREW M10 X 35...
  • Page 35 SPINDLE ASSEMBLY (PART 800567) TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 062662_REV1 BEARING 6205-2RS 3 228003_REV1 TAPERED BUSH 1610 - 25MM 320146_REV2 BLADE MOUNT BODY 320313_REV0 SPINDLE SPACER 320314_REV0 SPINDLE HOUSING 320315_REV0 SHAFT SPINDLE D1947_REV1 GREASE NIPPLE M6 F20684_REV0 KEY PARALLEL 8 X 7 X 25 SP11100_REV0 PULLEY 32-8M-20 6F TAPERLOCK SP20058_REV0.4...
  • Page 36 BELT TENSIONER ASSEMBLY (PART 320320) TITLE 9 10 10 9 ITEM NO. PART NUMBER DESCRIPTION QTY. 062662_REV1 BEARING 6205-2RS 3 228042_REV0 CIRCLIP D1300 0520 320321_REV0 TENSION ADJUSTER BLOCK 320322_REV0 ROLLER WHEEL SHAFT 320324_REV0 PULLEY CENTERING WASHER 320325_REV0 WASHER M8x30x3 E1-1066_REV0 WASHER SPRING M16 SP01037_REV0 HEX SET SCREW M16 X 30...
  • Page 37 HEIGHT ADJUSTMENT SYSTEM TITLE 489 ROD LENGTH NOTE: ITEM 23 TORQUE TO 40Nm 33 18 32 15 SP20058_REV0.4...
  • Page 38 TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 290048_REV0 BRACE END 290053_REV0 ROLLER TORSION ARM 320153_REV0 ADJUSTER BAR 320182_REV0 BLOCK INDEX 320189_REV0 BOSS INDEX 320344_REV0 DECK MOUNT BOSS 320427_REV0 DECK MOUNT BOSS 320437_REV0 REAR LINK BRACKET 320438_REV1 FRONT LINK BRACKET 320439_REV0 ADJUSTER ROD 320441_REV0 ELECTRIC ROTARY TORSION BAR...
  • Page 39 ELECTRICAL SYSTEM TITLE 5 11 10 ITEM NO. PART NUMBER DESCRIPTION QTY. 800585_REV3 ROTARY ELECTRIC BOX (HYP) SP12126_REV0 HYPERDRIVE CELL - HYP-00-2890 320353_REV0 CHARGER POINT MOUNT PLATE E1-1132_REV0 HEX BOLT M10 X 70 SP01009_REV0 HEX SET SCREW M8 X 20 SP02008_REV0 NUT M10 NYLOC (T) SP02004_REV0...
  • Page 40 SCRAPER ASSEMBLY TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 320065_REV0 SCRAPER BRUSH REAR ROLLER 320391_REV0 SCRAPER BRUSH BAR SP01009_REV0 HEX SET SCREW M8 X 20 SP01074_REV0 HEX SET SCREW M5 X 12 SP02002_REV0 NUT M5 NYLOC (T) SP02006_REV0 NUT M8 NYLOC (T) SP03008_REV0 WASHER M8 FORM A SP03009_REV0...
  • Page 41 HANDLE ASSEMBLY TITLE 29 24 17 24 28 29 30 26 14 18 25 19 SP20058_REV0.4...
  • Page 42 TITLE ITEM NO. PART NUMBER DESCRIPTION QTY. 228020_REV1 CLEVIS GM5 (5MM) 229167_REV1 CLUTCH SPRING 229585_REV1 PIVOT BLOCK 229590_REV1 SAFETY SWITCH BRACKET 229595_REV2 SAFETY LEVER PLUNGER W.A. 229620_REV2 BOLT FOR SPRING 230180_REV0 SAFETY BAR W.A. 260138_REV1 GROMMET PV270A 370110_REV2 CONSOLE COVER ES860 W/A 370113_REV0 HANDLE BAR COVER PLATE 403589_REV0...
  • Page 43 BRAKE ASSEMBLY TITLE QTY. ITEM NO. PART NUMBER DESCRIPTION 320452_REV0 PARKING BRAKE PLATE 320453_REV0 BRAKE SENSOR BRACKET 340135_REV0 MICROSWITCH MOUNT PLATE 340195_REV2 BRAKE HAMMER W.A. 340197_REV0 BRAKE BUSH 340200_REV2 BRAKE CLAMP 370141_REV0 BRAKE BAR 370142_REV0 BRAKE LOCK COLLAR D8068_REV0 GRUB SCREW M6 X 6 HURM216_REV0 CLEVIS ASSY M10 SHORT SP01009_REV0...
  • Page 44 GUARDS TITLE 13 24 23 12 23 12 ITEM NO. PART NUMBER DESCRIPTION QTY. 320355_REV1 BATTERY COVER W.A. 320370_REV1 SIDE GUARD WELDED ASSY LH 320375_REV1 SIDE GUARD WELDED ASSY RH 320397_REV1 CHASSIS SIDE PLATE LH 320398_REV1 CHASSIS SIDE PLATE RH 320447_REV1 DECK COVER PLATE 320448_REV0...
  • Page 45 GRASS BOX TITLE 9 10 9 10 9 10 ITEM NO. PART NUMBER DESCRIPTION 320176_REV1 GRASSBAG SPRING 320177_REV0 GRASSBAG LID 320178_REV0 GRASSBAG PIVOT 320179_REV0 PIVOT BAR CLIP 320180_REV1 DEFLECTOR 320444_REV0 GRASSBAG SIDE PLATE F21712_REV1 BUSH NYLON 1208 10 SP01006_REV0 BUTTON HEAD M8 X 20 SP03008_REV0 WASHER M8 FORM A SP03029_REV0...
  • Page 46 DENNIS, Ashbourne Road, Kirk Langley, Derbyshire, DE6 4NJ, England Tel: +44 (0) 1332 824 777 Fax: +44 (0) 1332 824 525 Email: sales@dennisuk.com Email: spares@dennisuk.com www.dennisuk.com A division of Howardson Ltd – a proudly British company Company reg No: 641526 – Vat No GB 345 9918 12 SP20058_REV0.4...

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