Sime MURELLE HE 110 R I Installation And Service Instructions Manual
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Sime MURELLE HE 110 R I Installation And Service Instructions Manual

Condensing wall mounted boiler
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Condensing wall mounted boiler
MURELLE HE 110 R I - 110 R E
 INSTALLATION AND SERVICE INSTRUCTIONS
EN
Gas Safety Certificate AS/NZS 5263.1.2 LN: SAI-400271
CAUTION
This product must be installed exclusively by professionally qualified personnel in accordan-
ce with the requirements of the standards AS/NZS 5601, AS/NZS 3500, AS/NZS 3000 (current
version) of the local gas, electricity authorities and other relevant legislation.
Fonderie SIME S.p.A
Cod. 6322972B - 09/2018

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  • Page 1 Condensing wall mounted boiler MURELLE HE 110 R I - 110 R E  INSTALLATION AND SERVICE INSTRUCTIONS Gas Safety Certificate AS/NZS 5263.1.2 LN: SAI-400271 CAUTION This product must be installed exclusively by professionally qualified personnel in accordan- ce with the requirements of the standards AS/NZS 5601, AS/NZS 3500, AS/NZS 3000 (current version) of the local gas, electricity authorities and other relevant legislation. Fonderie SIME S.p.A Cod. 6322972B - 09/2018...
  • Page 2 – Avoid direct contact with sharp edges. – Avoid contact with any hot surfaces. NOTICE Please be aware that due to the wet testing of the appliance, there may some residual water in the hydraulic circuit. – Protect any surfaces, carpets or floorings. – Use a suitable container to catch any water that escape when removing the protective caps from the connections. THE APPLIANCE IS NOT TO BE USED BY PERSONS (INCLUDING CHILDREN) WITH REDUCED PHYSICAL, SENSORY  OR  MENTAL  CAPABILITIES,  OR  LACK  OF  EXPERIENCE  AND  KNOWLEDGE,  UNLESS  THEY  HAVE  BEEN  GIVEN  SUPERVISION OR INSTRUCTION. CHILDREN BEING SUPERVISED NOT TO PLAY WITH THE APPLIANCE. All descriptions and illustrations provided in this manual have been carefully prepared but we reserve the right to make changes and improvements in our products that may affect the accuracy of the information contained in this manual. COMPLIANCE Our company declares that Murelle HE 110 R I-E boilers comply with the following Australian Standards: – AS/NZS 5601 Gas Installations – AS/NZS 3500 Water services,Sanitary plumbing and drainage – AS/NZS 3000 Electrical installations, Buildings, structures and premises. Licence Number: SAI-400271...
  • Page 3 USER INSTRUCTIONS CONTENTS LIGHTING AND OPERATION..........................3 HANDOVER INSTRUCTIONS ..........................6 SERVICE RECORDS...............................7 WARNINGS – In case of fault and/or incorrect equipment operation, deactivate it, without making any repairs or taking any direct action. Apply only to qualified technical personnel. – Boiler installation and any other assistance and/or maintenance activity must be carried out by qualified per- sonnel registered as a gas technician. Under no circumstances, the devices sealed by the manufacturer can be tampered with. – It is absolutely prohibited to block the intake grilles and the aeration opening of the room where the equipment is installed. – The manufacturer shall not be held liable for any damage caused by improper use of the appliance. – This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction con- cerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. LIGHTING AND OPERATION Apre BOILER IGNITION (fig. 1) The first time the key is pressed, the SET Regulation of the external sensor Apre of heating circuit 1 is selected. The se- (fig.
  • Page 4 temperature, increasing or decreasing that calculated automatically by the elec- tronic card, proceed as indicated in the Circuito Circuito riscaldamento 2 preceding paragraph. Heating circuit 2 riscaldamento 2 The level of various correction of a value of temperature proportional calculated. The display will be as shown in fig. 2/a. TO SWITCH OFF THE BOILER (fig. 2) Circuito Circuito riscaldamento 3 riscaldamento 3 Heating Circuit 3, (impianto tre In the case of a short absence, press the...
  • Page 5 – From “ALL 30” to “ALL 35” riscaldamento 2 Request assistance from quali- fied technical personnel. – ALL 70 e ALL 71 These errors are shown on Re- mote control display panel SIME Circuito HOME. Request assistance from riscaldamento 3 qualified technical personnel. (impianto tre...
  • Page 6 HANDOVER INSTRUCTIONS Handover Instructions No. Description ✔ when done Fill in all the details on this Boiler manual Instruct the owner/users on the correct operation of this heating system, this includes how to turn the system on and off, adjust the time and temperature settings. How to turn the heating system off in summer and on for winter. Where all the major items are, their functions and how to check and turn them on or off. Simple fault resolution i.e. power on. How to check and remove air in the radiators. Give them a bleed key. The importance of this SERVICE RECORDS, keeping safe & accessible when required Recommend that the boiler should be serviced at/before the start of winter next year then every two years.
  • Page 7 SERVICE RECORDS Service – 1 – year 1 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 2 – year 3 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 3 – year 5 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 4 – year 7 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note...
  • Page 8 Service – 5 – year 9 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 6 – year 11 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note Service – 7 – year 13 Date Service technician Name PIC Licence No. Service Company Contact phone number Work Completed Note...

  • Page 9: Table Of Contents

    DESCRIPTION OF THE APPLIANCE CONTENTS CHARACTERISTICS ............................10 DIMENSIONS TECHNICAL FEATURES ............................ 12 FUNCTIONAL DIAGRAM ............................ 13 MAIN COMPONENTS ............................14 APPROXIMATE MINIMUM DISTANCES BOILER ELECTRICAL ............................15 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION. DO NOT USE OR STORE FLAMMABLE MATERIALS IN OR NEAR THIS APPLIANCE. DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIACE. DO NOT MODIFY THIS APPLIANCE. THE APPLIANCE IS NOT SUITABLE FOR POOL OR SPA HEATING.

  • Page 10: Characteristics

    DIMENSIONS 1.2.1 MURELLE HE 110 R I (fig. 1) FIXTURES R Heating return G 1 1/2” (UNI - ISO 228/1) R3 D.H.W. tank return G 1 1/2” (UNI - ISO 228/1) M Heating flow G 1 1/2” (UNI - ISO 228/1) G Gas connection G 3/4” (UNI - ISO 228/1)
  • Page 11 1.2.2 MURELLE HE 110 R E (fig. 1/a) FIXTURES R Heating return G 1 1/2” (UNI - ISO 228/1) R3 D.H.W. tank return G 1 1/2” (UNI - ISO 228/1) M Heating flow G 1 1/2” (UNI - ISO 228/1) G Gas connection G 3/4” (UNI - ISO 228/1) S3 Condensation outlet ø 25 S1 Safety discharge connection CA Air inlet ø 80 CS Exhaust ø 80 Fig. 1/a...

  • Page 12: Technical Features

    TECHNICAL FEATURES MURELLE HE 110 R I/E Heat output Nominal (80-60°C) 104.0 Nominal (50-30°C) 112.8 Reduced (80-60°C) 21.1 Reduced (50-30°C) 23.6 Heat input nominal * kW - MJ/h 118.1 - 425 Heat input reduced kW - MJ/h 21.6 - 86.6 Max/min useful yield (80-60°C) 97.8 / 97.7 Max/min useful yield (50-30°C) 106.1 / 109.1 Losses after shutdown to 50°C...

  • Page 13: Functional Diagram

    FUNCTIONAL DIAGRAM (fig. 2) 14 Drain vent 1 Gas valve 17 5 bar (490 kPa) safety valve 2 Condensate drain trap 18 Collector signal 3 Heating return sensor (SR) 19 Pressure probe 4 Fan 20 Connecting pipe 5 Heating flow sensor (SM) 6 Safety thermostat 95°C CONNECTIONS 7 Exhaust probe (SF) R Heating return 8 Primary heat exchanger M Heating flow 11 Water pressure transducer G Gas connection 12 Auto air vent S3 Condensation outlet 13 Pump...

  • Page 14: Main Components

    MAIN COMPONENTS (fig. 3) 1 Control panel 2 Fan 3 Ignition electrode Primary heat exchanger 4 5 Ignition transformer Exhaust probe (SF) 6 7 Auto Air Vent 8 Heating return sensor (SR) 9 Heating flow sensor (SM) 10 Safety thermostat 95°C 1 1 Ionisation electrode 1 2 Pump Fig. 3 APPROXIMATE MINIMUM DISTANCES (fig. 3/a) ≥ 5 ≥ 3 CAUTION These minimum clearances must be maintained also in considera-...

  • Page 15: Boiler Electrical

    BOILER ELECTRICAL (fig. 3/b) KT1 ADJUSTMENTS F1-2 Fuse (4 AT) TA1 Zone 1 environment thermostat TRA Ignition transformer TA2 Zone 2 environment thermostat Boiler pump Sensor tank L. 2000 (optional) Remote control SIME HOME EA Ignition electrode (optional) ER Ionisation electrode External sensor (optional) EV1-2 Gas valve coil Programming clock (optional) Safety thermostat Remote alarm SF Fumes temperature sensor Zone valve TFU Thermal fuse AUX Auxiliary connection Flow temperature sensor SA Frost detector CONNECTOR SPARE...
  • Page 16 INSTALLER INSTRUCTIONS CONTENTS INSTALLATION..............................17 CHARACTERISTICS ............................29 COMMISSIONING, USE AND MAINTENANCE ......................37 COMMISSIONING CHECKLIST ..........................45 EXPLODED VIEWS .............................46 REPLACEMENT OF PARTS ..........................52 BOILER REGISTRATION ............................54 IMPORTANT When carrying out commissioning of the boiler, you are highly recommended to perform the following checks: – Make sure that there are no liquids or inflammable materials in the immediate vicinity of the boiler. – Make sure that the electrical connections have been made correctly and that the earth wire is connected to a good earthing system. – Open the gas tap and check the soundness of the connections, including that of the burner. – Make sure that the boiler is set for operation for the type of gas supplied.

  • Page 17: Installation

    - P AR 9 = See TABLE 1-2-3-3/a. at MAX and MIN capacity and, if necessary, bring it back to the correct value descri- MURELLE HE 110 R I - E boilers an be bed in section 3.2.2. In sequence/cascade For INSTALLER PARAMETERS see 2.3...
  • Page 18 DIP SWITCH DIP SWITCH GESTIONE IN MODBUS GESTIONE IN CASCATA MODBUS MANAGEMENT CASCADE MANAGEMENT 1 2 3 1 2 3 Fig. 4/a CASCADE mode (fig. 4/b) Electrically connect all boilers in CASCADE mode and set PAR 15 accordin- gly (master or slave). (As shown in Fig. 4 / b). CASCADE WITH MORE Then press again, simultaneously, the THAN TWO BOILERS Press the button, and the display will show.
  • Page 19 Fig. 4/b...
  • Page 20 MODBUS mode (fig. 4/c) MURELLE HE 110 R I / E boiler. In this - Choose the communication configu- case, proceed as follows: ration suited to the MODBUS network (PAR 17 INST) according to Table PAR The RS-485 board can be used for - Set the DIP SWITCH of the RS-485 board MODBUS communication every and the PAR 16 as indicated in the figure. 17 INST. COMUNICAZIONE MODBUS...
  • Page 21 MODBUS BOILER VARIABLES LIST Function Variable description Digital variables Request CH zone 1 Boiler CH Enable/Request D R/W Boiler DHW Enable D R/W Enable DHW preparation Boiler Water Filling Function D R/W Not used State CH zone 1 Boiler CH Mode State preparation DHW Boiler DHW Mode Boiler Flame Status...
  • Page 22 CASCADE+MODBUS mode (fig. 4/d) CONNETTORE CABLATO This mode allows for MODBUS commu- (cod. 6319173) nication of at least two boilers in cascade WIRED CONNECTOR and is performed by requesting another (cod 6319173) RS-485 board provided in the kit code 8092244. ATTENTION: Communication will occur only with the MASTER boiler, (boiler with PAR 15 = 0), interpreting the casca- de as a single heat capacity generator: x No.
  • Page 23 SIME TECHNICAL the gas pipe. should not exceed 42 mmH20. when the load losses exceed 4 mm H20, in DEPARTMENT.
  • Page 24 1.5.4 Maximum usable length the correct operation of the appliance, the maximum horizontal length including for separate ø 80 flues set the installer parameter PAR 9 as the 90° curve, should not exceed 4 m. indicated in TABLE 2 (see point 2.3 to For vertical flues, it must not be greater The maximum overall length of ø 80 inlet access installer parameters).
  • Page 25 C Type (ø 80 separate pipes) WARNING ! When load loss of the individual accessories con- 80 mm accessories nected exceeds i 4 mm H2O, to assure correct opera- tion of the appliance, do as follows: Key Code Description Load loss mm H20 - set the installer parameter PAR 9 as indicated in Inlet Exaust...
  • Page 26 C type (Coaxial exaust ø 80/125) Flue kits 8091280 8091281 Code Description Include Include 8096171 1000mm extension 80/125 8096170 500mm extension 80/125 8091300 Articulated tile 4 / 4a 8091205 Coaxial roof terminal ü 8091401 Inlet/exhaust fitting ü ü Gasket(supplied with boiler) 8092800 Condensate recovery ü ü 8091210 Coaxial terminal 80/125 ü 8095870 90° bend 80/125 ü 8095970 45° bend 80/125 Model H (m) L (m)
  • Page 27 NOTE The following information is an extract from AS/NZS 5601. This information is subject to copyright of the AGA and Standards Australia and is supplied only as a reference. Every installer should have a copy and be familiar with this standard before installing this appliance. MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS, FAN-ASSISTED FLUE TERMINALS, ROOM-SEALED APPLIANCE TERMINALS OR THE TERMINALS OF OUTDOOR APPLIANCES Openable...
  • Page 28 11. cable. Should this require replacement, remote control unit, supplied on request it must be purchased exclusively from (code 8092280/81). SIME. The remote control unit SIME HOME ne temperatura sonda 12. Visualizzazione codice errore 1.6.4 Heat Demand by 230 V The electric power supply to the boiler allows for complete remote control of...

  • Page 29: Characteristics

    ON/OFF KEYS (access to INST and OEM parameters) ON = Electricity supply to boiler is on PC CONNECTION OFF = Electricity supply to boiler is on but not To be used only with the SIME programming kit and only ready for functioning. However, the protec- by authorised personnel. Do not connect other electronic tion functions are active. devices (cameras, telephones, mp3 players, etc.) Use a SUMMER MODE KEY tool to remove the cap and reinsert after use.
  • Page 30 ACCESS TO INSTALLER’S INFORMATION For access to information for the installer, press the key (3 fig. 12). Each time the key is pressed, the display moves to the next item of information. If expansion boards (MIXED ZONE o INSOL) are connected, the related info will be displayed. If the key is not pressed, the system automatically quits the function. Please note the first press of any key acts to illuminate the display only. 1. Display of external temperature, only 9. Display fan speed in rpm x 100 (e.g. 4.800 and 1850 rpm) 1. Visualizzazione temperatura esterna 9. Visualizzazione numero giri ventilatore in rpm x 100 (es. 4.800 e 1.850 rpm) when external sensor connected solo con sonda esterna collegata 2. Display of heating flow temperature sen- 2. Visualizzazione temperatura sonda 10. Display of number of hours of functioning of the burner in h x 100 (e.g. 14000 and 10) 10. Visualizzazione ore di funzionamento del bruciatore in h x 100 (es. 14.000 e 10) mandata riscaldamento (SM) sor (SM) 3. Display of D.H.W. temperature sensor (SS) 3. Visualizzazione temperatura sonda 11. Display of number of times the burner has ignited x 1000 (e.g. 97000 and 500) 11. Visualizzazione numero di accensioni del bruciatore x 1.000 (es. 97.000 e 500) sanitario (SS) solo per caldaie istantanee only for instantaneous boilers 4. Display of auxiliary temperature sensor 12. Display of total number 4.
  • Page 31 18. Display of heating return temperature sensor (SR) 29. Display of valve operation with board MIXED ZONE 2 (respectively ON and OFF) 18. Visualizzazione valore sonda ritorno riscaldamento (SR) 29. Visualizzazione comando chiusura valvola con schedino ZONA MIX 2 (rispettivamente ON e OFF) 19. Display of the Cascade flow temperature value( when fitted) 30. Display solar probe temperature value S1 with solar board INSOL 30. Visualizzazione valore temperatura sonda solare S1 19. Visualizzazione valore sonda collettore cascata con schedino solare INSOL 20. Display delivery probe value mixed with board MIXED ZONE 1 31. Visualizzazione valore temperatura sonda solare S2 31. Display solar probe temperature value S2 with solar board INSOL 20. Visualizzazione valore sonda mandata impianto miscelato (input S2) con schedino solare INSOL con schedino ZONA MIX 1 (ingresso S2) 21. Display safety thermostat MIXED ZONE (input S1) respectively 32. Visualizzazione valore temperatura sonda solare S3 32. Display solar probe temperature value S3 with solar board INSOL 21. Visualizzazione termostato sicurezza ZONA MIX (ingresso S1) con schedino solare INSOL rispettivamente ON e OFF ON and OFF 33. Display solar relay R1 with solar board INSOL (respectively ON and OFF) 33. Visualizzazione relè solare R1 con schedino solare INSOL 22. Display of pump operation with board MIXED ZONE (respectively ON 22. Visualizzazione pompa con schedino ZONA MIX 1 (rispettivamente ON e OFF) and OFF) (rispettivamente ON e OFF) 34. Display solar relay R2 with solar board INSOL (respectively ON and OFF)
  • Page 32 The parameters scroll forwards and 5 = Heat pump backwards with the key and and 6 = Zone 2 valve the default parameters can be changed Luminous bar indicating presence 0 = Disabled with the keys and of voltage 1 = Enabled The standard display returns automati- Allocation of SIME HOME channels 0 = Not assigned 1 = Circuit 1 cally after 60 seconds, or by pressing one in h x 100 (es. 14.000 e 10) 2 = Three-zone circuit of the control keys (2 fig. 12). Fan rpm Step ignition 0,0 ... 81 rpmx100 0,1 from 0,1 to 19,9 1 from 20 to 81 Long chimneys 0 ... 20 2.3.1...
  • Page 33 BOILER PAR 2 PARAMETERS INSTALLER Instantanious with diverter valve and flowmeter EXPANSION CARD I nstantanious with diverter valve, PAR DESCRIPTION RANGE UNIT OF INC/DEC DEFAULT flowmeter and solar system MEASUREMENT UNIT SETTING Number of expansion boards 0 ... 3 Remote control cylinder with Mix valve stroke time 0 ... 199 10 sec. diverter valve and sensor Priority of D.H.W. over mixed zone 0 = Paralle T version (LOW INERTIA) 1 = Absolute Floor drying 0 = No activated 1 = Curve A Tank on board with 2 = Curve B diverter valve and DHW sensor 3 = Curve A+B (LOW INERTIA) Type of solar system 1 ... 7 ∆...
  • Page 34 (SF) are faulty or open circuit, – Interface with the following electro- the boiler will not function. Burner ignition occurs within max 10 nic systems: remote control SIME seconds after opening of the gas valve. HOME, thermal regulator RVS, con- after three attempts to light the igni- nected to a management card of...
  • Page 35 has not been recognised, the boiler automatically start up again. graph in fig. 14. will lockout (ALL 06). This may be due to a worn or distor- ted ionisation electrode. HEAD AVAILABLE TO SYSTEM (fig. 14) In the case of a sudden loss of voltage, the burner will immediately switch off. Residual head for the heating system is When voltage returns, the boiler will shown as a function of rate of flow in the 4000 1000...
  • Page 36 “MURELLE HE 110 R I/E” WITH COMPENSATOR KIT CODE 8101581 AND DHW CYLINDER (fig. 15) 1 Gas valve 2 Condensation drain trap 3 Heating return sensor (SR) 4 5 (SM) Heating Flow Sensor 6 Safety thermostat 95°C 7 Exhaust sensor (SF) 8 Primary heat exchanger 11 Water pressure transducer...

  • Page 37: Commissioning, Use And Maintenance

    COMMISSIONING, USE and MAINTENANCE INSTALLATION, SERVICING AND REPAI- maximum rate as described in boiler parameter settings are cor- RS MUST BE CARRIED OUT BY ONLY AU- 3.5.1(chimney sweep) rect, proceed as shown in 3.2.2 THORISED PERSONS With the boiler operating in the ma- Any adjustments should be done in ximum rate condition check that the small steps and adjustments of no operational (working) gas pressure more than 1/8th of a turn should COMMISSIONING INSTRUCTIONS at the inlet gas pressure test point...
  • Page 38 2) Press the button for a few seconds GAS CONVERSION (fig. 17) 3) Identify the CO 2 values at max. power by adjusting the shutter (5 fig. 16): This operation must be performed by authorised personnel using original MAX power Sime components. (Natural Gas) (ULPG) To convert from natural gas to ULPG or The standard display will automatically 9.0 ±0,3 10.0 ±0,3 vice versa, perform the following ope- return after 10 seconds.
  • Page 39 ATTENTION Before removing or refitting Codice/Code 8104996 - 98 Modello/Model MURELLE HE 110 R I/E the front panel of the boiler, Matricola/Serial n. 9999999999 open the small upper plastic door. PAR 1 = 42 (G20) / 47 (G31) PAR 2 = 5 Fig. 19...
  • Page 40 3.5.1 Chimney sweep function (fig. 21) To check boiler combustion, press the installer’s key for a few seconds. The chimney sweep function will switch on and will continue for 15 minutes. From that moment, the boiler will start working in heating mode at maximum power, with cut off at 80°C and re-igni- tion at 70°C.
  • Page 41 FUNCTIONING ERRORS Circuito When there is a functioning error, an riscaldamento 2 alarm appears on the display and the blue luminous bar may become red. Descriptions of the errors with relative Apre alarms and solutions are given below: – LOW WATER PRESSURE ERROR ALARM 02 (fig. 23/a) Circuito If the pressure detected by the riscaldamento 3...
  • Page 42 Apre – SAFETY/LIMIT THERMOSTAT ERROR ALARM 07 (fig. 23/f) If either the 95 degree stat or the heat exchanger safety stat opens, the bur- Circuito ner will turn off and ALL 07 will be riscaldamento 2 displayed. If the thermostat connec- tion is restored within the minute, the boiler will start up working normally again, otherwise it will stop and the display will show the alarm “ALL 07”.
  • Page 43 Circuito riscaldamento 2 Circuito – FAN ERROR “ALL 22” (fig. 23/s) When the solar probe is open or short iscaldamento 2 “ALL 15” (fig. 23/n) When a mixed zone board is connected circuited, on the display the anomaly If the fan speed is not within the ra- Circuito to the boiler, an intervention of the ALL 26 appears. During this anomaly riscaldamento 3 ted speed range, the display will show...
  • Page 44 Fig. 23/z ROR “ALL 32” (fig. 23/k) When RS-485 boards are not sufficient number and/or at least one board is not a mixed area, the boiler stops and ATTENTION: cascade installations with Apre a SIME HOME connected, the following the display shows the error ALL 32. The boiler re-start when you activate errors can be displayed: the correct configuration for systems - ALARM 70 with 3 zones. When there is an error that stops the...

  • Page 45: Commissioning Checklist

    COMMISSIONING BOILER CHECK LIST A suggested method of commissioning the boiler, actual method can vary according to the boiler make type and the installation. The boiler must always be installed , and commissioned by an qualified gas technician. The installer certifies that this Boiler has been installed to the manufacturer’s instructions, has been filled, commissioned and is ready for use. No. Description ✔ when done Read carefully the instruction manuals supplied with this boiler. BEFORE INSTALLING THIS BOILER FLUSH OUT THE PIPES UNTIL CLEAN WATER IS ACHIEVED. Turn off all services to this boiler - water, gas and power. Install the boiler as shown in the instructions following and connect all services. Turn on water to fill system, check for leaks regularly and bleed air from all points. Bleed the air from all the pumps in the system, and rotate the impeller shaft Check that all radiators valves are open, all lock shields remove the thermostatic valve heads, fully open. Turn ON gas, bleed air out at the isolation valve union. Reseal and check for gas leaks. Turn gas OFF. Turn electricity on at the power point. At the boiler front panel set the temperature setting to the lowest setting, switch boiler to ON position. The “Power on” Indicator should light. Turn the boiler off at the front panel. Turn the room thermostat to the manual ON position set the temperature to a high level so that it do es not switch off during the commissioning phase. The thermostat will unusually click and shows an Indicator in the window. Switch the boiler ON at the boiler front panel control. Boiler should start fan, pump and ignite gas. If it fails first few times this may be just residual air In the gas line. A noisy water pump indicates there is air in the water pipes. Boiler lights and heats the water. Check gas flame is the correct colour and for gas and water leaks as the system heats up. Check that heat is going to all radiators through the manual or thermostatic first and return via the lockshield valve. If not STOP fix NOW and any leaks. Allow the boiler to heat up to the set temperature and switch off. Re-adjust the boiler temperature to a mid temperature point. CAUTION, If this is connected to a floor heating system. The boiler should re light and ...

  • Page 46: Exploded Views

    EXPLODED VIEWS...
  • Page 48 8104996 - 8104997 MURELLE HE 110 R I met/gpl (AUSTRALIA) 8104996/97 MURELLE HE 110 R I ------------------------------------------------------------------------------------------------------------------------------------ Pos. Code Description ------------------------------------------------------------------------------------------------------------------------------------ 6138555 Right/left hand side frame part 6256731 Main exchanger rear support 6138896 Frame assembly lower side 6138715 Frame assembly upper support...
  • Page 49 ------------------------------------------------------------------------------------------------------------------------------------ Pos. Code Description ------------------------------------------------------------------------------------------------------------------------------------ 2051200 Hose clamp Ø 50-70 2051202 Hose clamp Ø 90-110 6302000 Plastic pin 6159710 Ignition transformer protection 6242235 Casing left hand side panel 6242135 Casing right hand side panel 6010861 Upper protection shield 6083062 Flue inlet flange Ø 80 6190001 Intake terminal Ø...
  • Page 50 8104998 - 8104999 MURELLE HE 110 R E met/gpl (AUSTRALIA) 8104998/99 MURELLE HE 110 R E ------------------------------------------------------------------------------------------------------------------------------------ Pos. Code Description ------------------------------------------------------------------------------------------------------------------------------------ 6138555 Right/left hand side frame part 6256731 Main exchanger rear support 6138896 Frame assembly lower side 6138715 Frame assembly upper support 6294823 Main exchanger support 6278915...
  • Page 51 ------------------------------------------------------------------------------------------------------------------------------------ Pos. Code Description ------------------------------------------------------------------------------------------------------------------------------------ 2051200 Hose clamp Ø 50-70 2051202 Hose clamp Ø 90-110 6302000 Plastic pin 6159710 Ignition transformer protection 6255836 Boiler casing 6255911 Flap door 6010868 Upper protection 6083062 Flue inlet flange Ø 80 6190001 Intake terminal Ø 80 6296527 Reducer DN 80-100"...

  • Page 52: Replacement Of Parts

    REPLACEMENT OF PARTS The boiler certification and warranty will be void Inspect the gasket and replace if necessary. Refit in reverse order. should spares or replacement parts be used Fit the fan and replace in reverse order. that are not supplied by Sime Ltd, and only suit- On completion a flue gas analysis must be ably qualified personnel are permitted to work taken. See section 3- Commissioning. on gas appliances. Ensure that the boiler is isolated from the gas and electrical supply before commencing work.
  • Page 53 Remove the gas valve and pipe assembly from ment stat. 6.11  IGNITION ELECTRODE the boiler Refit in reverse order. Remove the pipework from the gas valve and fit Isolate the electrical and gas supply. to the replacement valve Remove the ignition transformer cover fixing Replace the gaskets as required. screws. Replace in reverse order. Disconnect the ignition electrode wiring. On completion the gas valve will require adjust- Remove the Ignition electrode fixing screws. ment. See section 4. Remove the ignition electrode. Check the gasket and replace if required. Refit in reverse order. 6.9  EXHAUST SENSOR (SF) Isolate the electrical and gas supply. Disconnect the exhaust sensor. Unscrew the exhaust sensor. Refit in reverse order. 6.12  IONISATION ELECTRODE Isolate the electrical and gas supply.

  • Page 54: Boiler Registration

    BOILER REGISTRATION IMPORTANT INFORMATION Please read before Installation. Fill in and retain with the boiler for future use. LOG BOOK - Installation, Commissioning and Service 1. Installation Details Owner -name Installation Address -Street City State Installation Phone Number Contact and Phone Number Sime Product - Model Serial Number refer to data plate Gas Type Natural Gas ULPG Internal External Gas pressure Central Heating. Settings Adjusted output setting The System pipes MUST BE FLUSHED before the connecting this boiler System FLUSHED before New...
  • Page 57 NOTE...
  • Page 58 NOTE...
  • Page 60 Fonderie Sime S.p.A - Via Garbo, 27 - 37045 Legnago (Vr) Tel. +39 0442 631111 - Fax +39 0442 631292 - www.sime.it...

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