Mono Eco Connect FG159 Installation And Operation Manual
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Mono Eco Connect FG159 Installation And Operation Manual

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MONO Eco Connect
Convection Oven
Installation and Operation Manual
EN
Oven Serial Number _________________________________
Oven Code
Condenser Serial Number ____________________________ (if fitted)
In the event of an enquiry, please quote these serial numbers.
FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
138
149
150
153
158
159
MonoEquip.com
170
173
4/5/7/10-Tray | Steam

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  • Page 1 MonoEquip.com MONO Eco Connect Convection Oven Installation and Operation Manual Oven Serial Number _________________________________ Oven Code Condenser Serial Number ____________________________ (if fitted) In the event of an enquiry, please quote these serial numbers. 4/5/7/10-Tray | Steam FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 2 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 3 The reset-button hole can be at position 1 or 2 depending on the model B. Rear panel of 10-tray oven. The reset-button hole can be at position 1 or 2 depending on the model Reset-button hole on the rear panel of a 7-tray oven FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 4 WARNING Indicates a hazardous situation which, if not avoided, could result in death or severe injury. CAUTION Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 5 Regulations 419.2 and 544.2 WARNING  A 30mA Type A RCD must protect the supply to this machine. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 6 Isolate the oven from the electrical supply (see the Isolation section on page 17).  Place an out-of-service notice on the oven. Contact MONO Equipment for assistance (see Back Page).  Ovens need to be maintained and serviced at appropriate intervals to help prevent water leaks from the internal plumbing and external hose connections.

  • Page 7: Table Of Contents

    User settings (oven setup) ........................36 Factory settings (oven setup) ....................... 39 Changing the passwords ........................41 Diagnostics ............................43 7. Using the USB port ....................45 Using the USB port to import recipes ....................45 FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 8 Part 3: FG158 4/5-tray 60cm x 40cm oven spares section ..............75 Part 4: FG153 4/5-tray 40cm x 60cm oven spares section ..............83 11. Condenser Unit (Option) ..................91 12. Passwords ....................... 110 MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 9: Introduction

    “A combination of clean industrial design and the latest technology.”  The MONO convection oven range is designed to take the baking Industry’s standard trays. Ovens in the range are of stainless steel construction and selected models have removable tray racks ...
  • Page 10 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual Figure 1: MONO Eco Connect Oven features Double-latch door handle – see page 4 Power on/off switch Touchscreen Identification / Serial number plate Damper flue – do not cover the flue...

  • Page 11: Specifications

    See the Power section on pages 12 and 14 for further information. See the Condenser Unit chapter on page 91. Can be stacked with a 4/5-tray oven only. Base units are 300 mm up to 920 mm high.  Available  Optional extra FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...

  • Page 12: Electrical Specifications

    17 kW, 32 Amps Display  7-inch HD TFT resistive touchscreen, portrait format Environmental specifications Table 3: Environmental Noise level Less than 85 dB Water supply Required. See pages 15 and 17 Drainage Not required MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 13: Safety

    If the oven is damaged or malfunctioning, stop using it.  Do not attempt any repairs.  Contact the MONO Service Department for advice.  All connections to the oven must comply with the statuary requirements of the country of installation.

  • Page 14: Installation

    Always check electrical requirements on the nameplate before connecting power. Figure 3: Main power supply connections NOTE  L2 and L3 are for three-phase installations only. See the Specifications section for electrical specifications.  MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 15: Water

    Allow a 50 mm gap at the sides and rear of this oven.  Chimneys and evacuation ducts fitted above mono ovens should be insulated. Before use In the interests of hygiene, we strongly recommend that, before using the oven for the first time, you wipe the inside of the oven and all accessories thoroughly with a clean cloth soaked in warm soapy water.

  • Page 16: Ambient Working Temperatures

    It is the customers’ sole responsibility to arrange for adequate ventilation. Any component malfunctioning during the guarantee period found to have been subject to excessive humidity or ambient working temperature above 40 °C (115 °F) will not be covered by the component manufacturer guarantee or MONO’s product warranty. MONO...

  • Page 17: Isolation

    (Figure Figure 4: View of rear connections on a MONO Eco Connect Convection Oven  Turn the appropriate valve 90° anti-clockwise ( ) to turn off the water supply.

  • Page 18: Touchscreen Operations

    Create an oven on/off schedule for every day of the week. Manual Bake Baking using manual controls. Favourites Easy selection of most frequently used baking recipe programs. NOTE: The images are for illustration purposes and may differ from your oven. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 19: Starting And Operating Using Ready-Made Recipes (Programs)

    The oven goes through a boot-up sequence. Please wait. NOTE The images are for illustration purposes and may differ from your oven. When a start-screen (wallpaper) appears, touch the screen anywhere to display the main screen. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 20 USB flash drive (if supported). Select a baking recipe (a) Touch the baking recipe required (e.g., blueberry muffins). (b) If prompted, select Full Load or Half Load depending on the oven loading. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 21 To maintain the heat in the oven, do not leave the door open for longer than needed. The actual oven temperature fluctuates during a bake – this is normal and not an oven fault. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 22 Press the +2 mins to continue the bake for a further two minutes.   This time extension is adjustable in the Settings menu. 10. Remove the trays and close the door to preserve the heat. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 23: Manual Bake (No Program Mode)

    When the time is 00:00, and the Start button is touched, the timer counts upwards until the bake is stopped. If the screen shows HEATING, wait until the oven is up to temperature before touching Start. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 24 6. When the timer is counting down and reaches 00:00, a sounder is heard. A BAKE OVER message also flashes on the screen. Touch Stop to stop the sounder. 7. The bake can be stopped at any time by touching Stop. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 25: Setting The Time And Date

    NOTE Default passwords for the various access levels are in the Passwords section of this manual. However, for security reasons, the passwords section may have been removed. Touch the Time & Date box. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 26 Touch Save () to confirm new settings. Touch the Home button to return to the main screen. NOTE See the Passwords section of this manual for complete information about the main oven settings. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 27: Setting Up A New Program

    Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Setting up a new program Touch the Programs tile. Choose the category or number group required. Touch the Info (i) button of the next free recipe slot. Touch the Options button. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 28 Repeat steps (c) to (e) for each item needed in that baking phase. If required, select the next baking phase (i.e. touch 2) and adjust the items in the same way. Touch Save to confirm the completed recipe settings. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 29 Touch Save to confirm the tray layout. Add the new product recipe to the list. (a) Touch the Save as… box (b) Input a name for the product recipe, and then touch OK. Touch the Home button to finish. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...

  • Page 30: Multi Bake Operation

    Set a timer Touch a time-setting box. Adjust the bake time required using up and down keys. Touch the OK () button. Repeat steps (a) to (c) to set different bake time sequences, if required. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 31 (a) Touch a heat-setting box. (b) Type in temperature required. (c) Touch OK to confirm the temperature. Start the bake. (a) Load the oven. (b) Touch the Start button (next to the bake time required). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 32 10. Touch the Stop button at any time to end a bake, and the same settings are useable again. NOTE The settings are reusable until the Cancel button is touched. Then, cancelling clears the settings for the next time the Multi-bake function is needed. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 33: 7-Day Timer

    Touch the day an oven operation is required. Set the On-time. (a) Touch the On tile of a time panel. (b) Set the time using the keys in the pop-up box that appears, and then touch Save (A). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 34 (b) Set the time using the keys in the box that appears, and then touch Save (A). Touch Save (B) to confirm the 7-day timer settings. NOTE Remember to leave the oven in Standby mode for this 7-day timer function to work. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 35: Putting The Oven Into Standby Mode

    The Standby button turns the oven off until the screen is touched again. Putting the oven into Sleep mode If enabled in the oven settings, the Sleep button instructs the oven to maintain temperature to a pre-set value. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...

  • Page 36: User Settings (Oven Setup)

    NOTE Default passwords for the various access levels are in the Passwords section of this manual. However, for security reasons, the passwords section may have been removed. Touch the General settings box (A). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 37 Touch the Left Arrow and Right Arrow buttons to access the pages of oven settings. Page 1 Page 3 Page 2 5. To make an adjustment, touch the item and change the setting. 6. Touch the Save () button when all the oven settings are as required. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 38 Set these as required for each level to be used. Time interval in seconds that the bars show on the heat and bake time Chart Interval progress charts. Screen Brightness Adjusts the brightness of the viewing screen for user comfort MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 39: Factory Settings (Oven Setup)

    Default passwords for the various access levels are in the Passwords section of this manual. However, for security reasons, the passwords section may have been removed. Touch the High level settings box (A). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 40 Enter the High Level Settings password, and then touch OK. Touch the Factory settings box (B). Touch the Left Arrow and Right Arrow buttons to access the pages of oven settings. Page 1 Page 2 Page 3 MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 41: Changing The Passwords

    Default passwords for the various access levels are in the Passwords section of this manual. However, for security reasons, the passwords section may have been removed. Touch the High level settings box (A). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 42 Touch the first New Password box (C), and enter the new password. Touch the second New Password box (D), and enter the new password again. Touch the OK () button. NOTE Make sure you keep a record of the new password. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 43: Diagnostics

    (a) Touch the Settings/Service panel (A). (b) Touch the Down Arrow button until the Diagnostic box (B) appears. (c) Touch the Diagnostics box (C). (d) Touch OK to clear the Attention window (D). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 44 The red square changes to a green square (E). 2. Touch the same item again to end the test.  The green square changes back to a red square. 3. Touch the Back button to exit diagnostics mode. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 45: Using The Usb Port

    Enter the Oven Settings password and touch the OK () button. NOTE Default passwords for the various access levels are in the Passwords section. However, for security reasons, the passwords section may have been removed. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 46 Touch the Down Arrow button (C) to display the next page of high-level settings. Touch the Import recipes from the USB box (D). Touch the Upload recipe archive from the USB box (E). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 47 11. Wait for the Operation Completed window to be displayed, and then touch OK (H). 12. Exit by touching the Cancel button four times. 13. Remove the USB flash drive from the USB socket. 14. The recipe upload procedure is now complete. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 48 Enter the Oven Settings password and touch the OK () button. NOTE Default passwords for the various access levels are in the Passwords section. However, for security reasons, the passwords section may have been removed. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 49 Touch the High Level Settings box on the main options screen. Enter the High Level Settings password, and then touch OK. Touch the Import From USB box (C). Touch the Upload Recipes box (D). FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 50 11. Wait for the Operation Completed window to be displayed, and then touch the box. 12. Exit by touching the Home button. 13. Remove the USB flash drive from the USB socket. 14. The recipe upload procedure is now complete. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 51: Cleaning

    Do not allow the oven cleaner to get onto the control panel. Use a nylon brush to scrub the cabinet wheels (if fitted) with a mild detergent and hot water. Note: Using too much water eventually rusts the metalwork. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 52 Clean the inner surfaces of the door glass using a suitable glass cleaner. Figure 6: Location of the two screws for releasing the inner glass A. Remove the two screws to release the inner glass for cleaning MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 53 Removing and installing a runner rack A. Top pin slots B. Bottom pin slots C. Instructions in Figure 8 viewed from this direction and shows the left-hand rack. 4T = 4-trays side 5T = 5-trays side FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 54 A. Place slots nearest oven wall over top pins B. Swing rack into line up bottom slots with bottom pins C. Lower rack onto bottom pins D. Rack held in place by the top and bottom pins MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 55 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Figure 9: Check for the correct number of runners on the left and right sides A. 4-tray runners B. 5-tray runners FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...

  • Page 56: Maintenance

    You must immediately report any damage or defect arising with the appliance.  Unsafe equipment is dangerous. Do not use the appliance. Isolate the power supply and contact MONO or your appointed service agent.  Check for frayed or bare cables. ...

  • Page 57: Spare Parts

    When ordering the spares, contact the Spares Department. Please quote the machine serial number (A) as found on the silver information plate of the machine and on the front cover of this manual. MONO Equipment Limited Queensway, Swansea West Industrial Park, Swansea, SA5 4EB, United Kingdom E-mail: spares@monoequip.com...

  • Page 58: Part 1: Fg150 10-Tray Oven Spares Section

    C. Cooling Fan and Damper ..... (Part 1 / Section 3 on Page 62) D. Water System ....... (Part 1 / Section 4 on Page 63) E. Baking Chamber and Door Parts . (Part 1 / Section 5 on Page 65) MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 59 Heating element 240 Vac for 7 kW oven B847-04-074 Heating element 220 Vac for 7 kW oven Top not shown. NOTE Part numbers are referenced from electrical drawing M1500E25-75100 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 60 Table 6: Item numbers in Figure 12 Item Number Part Number Part Description Motor and Element Connections B888-30-014 Overheat thermostat NOTE Part numbers are referenced from electrical drawing M1500E25-75100 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 61 PT-10A (Top Forward) B801-08-031 Fan motor contactors PT-10B (Top Reverse) PT-11A (Bottom Forward) PT-11B (Bottom Reverse) B801-18-005 Interlock unit X2 NOTE Part numbers are are referenced from electrical drawing M1500E25-75100 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 62 Damper solenoid R/H oven B869-75-018 Rear fan unit B842-85-025 Rear fan unit fuse B842-85-039 Auxiliary power outlet fuse 150-02-01000 Damper bracket 158-02-00600 Coupling NOTE Part numbers are referenced from electrical drawing M1500E25-75100 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 63 Water solenoid (including hoses) A900-34-087 Hose – blue (not shown attached) 150-07-00800 Delivery pipe – long 150-07-00700 Delivery pipe - short NOTE Part numbers are referenced from electrical drawing M1500E25-75100 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 64 Delivery pipe - short A900-34-321 Bulkhead coupling A900-34-387 Equal elbow 150-00-11300 150-07-00500 Delivery pipe NOTE Complete steam assembly kit is part number 150-07-00003. Includes 150-01-07700 (pipe guide bracket x 2) and 150-07-00400 (double solenoid inlet valve). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 65 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Part 1 | Section 5 | Baking Chamber and Door Parts (FG150) Figure 17: Baking Chamber and Door Parts (FG150) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 66 Bottom hinge R/H oven 149-03-04100 Outer door glass 150-03-10100 Inner door glass B482-07-037 Door switch A900-27-254 Handle/Catch/Latch assembly NOTE Complete door assembly is part number 150-03-14400 (L/H) and 150-03-14401 (R/H). State which is required. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 67: Part 2: Fg159 4/5-Tray 18" X 30" Oven Spares Section

    C. Damper ......... (Part 2 / Section 3 on Page 70) D. Water System ....... (Part 2 / Section 4 on Page 71) E. Baking Chamber and Door Parts . (Part 2 / Section 5 on Page 73) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 68 Item Number Part Number Part Description B720-74-005 Fan motor unit B847-04-068 Heating element, 240 Vac B847-04-073 Heating element, 220 Vac NOTE Part numbers are referenced from electrical drawing M159E25-75000 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 69 B801-08-021 Element contactor B869-75-018 Rear cooling fan B888-30-014 Overheat thermostat B842-85-042 Light fuse B842-85-025 Fan fuse B842-85-039 Auxiliary socket fuse NOTE Part numbers are referenced from electrical drawing M159E25-75000 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 70 Part Number Part Description B749-83-003 Damper solenoid L/H oven B749-83-004 Damper solenoid R/H oven 158-02-00300 Damper solenoid bracket 158-02-00600 Coupling NOTE Part numbers are referenced from electrical drawing M159E25-75000 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 71 Water inlet assembly (including hose) A900-34-253 Copper pipe (10 mm OD x 20 SWG) A900-34-321 Bulkhead coupling (under insulation) A900-34-087 Hose – blue NOTE Part numbers are referenced from electrical drawing M159E25-75000 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 72 Bulkhead coupling B847-04-068 Heating element, 240 Vac B847-04-073 Heating element, 220 Vac 150-00-11300 Individual part numbers not available for pipes. All pipes made from A900-34-253 Copper Pipe 10 mm O/D x 20 SWG wall. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 73 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Part 2 | Section 5 | Baking Chamber and Door Parts (FG159) Figure 24: Baking Chamber and Door Parts (FG159) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 74 Bottom hinge R/H oven 153-03-04000 Outer door glass 159-03-06600 Inner door including glass B482-07-037 Door switch A900-27-254 Handle/Catch/Latch assembly NOTE Complete door assembly part numbers are: 159-03-06500 (L/H hinge door) and 159-03-06501 (R/H hinge door). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 75: Part 3: Fg158 4/5-Tray 60Cm X 40Cm Oven Spares Section

    C. Damper and fan......(Part 3 / Section 3 on Page 78) D. Water System ....... (Part 3 / Section 4 on Page 79) E. Baking Chamber and Door Parts . (Part 3 / Section 5 on Page 81) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 76 Item Number Part Number Part Description B720-74-005 Fan motor unit B847-04-067 Heating element, 240 Vac B847-04-074 Heating element, 220 Vac NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 77 Fan motor reverse contact B801-08-021 Element contactor B888-30-014 Overheat thermostat B842-85-042 Light fuse B842-85-025 Fan fuse B842-85-039 Auxiliary socket fuse NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 78 B749-83-003 Damper solenoid L/H oven B749-83-004 Damper solenoid R/H oven B869-75-018 Rear cooling fan 158-02-00300 Damper solenoid bracket 158-02-00600 Coupling NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 79 A900-34-253 Copper pipe (10 mm OD x 20 SWG) A900-34-321 Bulkhead coupling (under insulation) A900-34-087 Hose – blue (not shown) NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 80 Bulkhead coupling B847-04-067 Heating element, 240 Vac B847-04-074 Heating element, 220 Vac 150-00-11200 Individual part numbers not available for pipes. All pipes made from A900-34-253 Copper Pipe 10 mm O/D x 20 SWG wall. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 81 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Part 3 | Section 5 | Baking Chamber and Door Parts (FG158) Figure 31: Baking Chamber and Door Parts (FG158) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 82 Bottom hinge R/H oven 158-03-06000 Outer door glass 158-03-41600 Inner door glass B482-07-037 Door switch A900-27-254 Handle/Catch/Latch assembly NOTE Complete door assembly part numbers are: 158-03-05900 (L/H hinge door) and 158-03-05901 (R/H hinge door). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 83: Part 4: Fg153 4/5-Tray 40Cm X 60Cm Oven Spares Section

    C. Damper and fan......(Part 4 / Section 3 on Page 86) D. Water System ....... (Part 4 / Section 4 on Page 87) E. Baking Chamber and Door Parts . (Part 4 / Section 5 on Page 89) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 84 Item Number Part Number Part Description B720-74-005 Fan motor unit B847-04-067 Heating element, 240 Vac B847-04-074 Heating element, 220 Vac NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 85 Fan motor reverse contact B801-08-021 Element contactor B888-30-014 Overheat thermostat B842-85-042 Light fuse B842-85-025 Fan fuse B842-85-039 Auxiliary socket fuse NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 86 B749-83-003 Damper solenoid L/H oven B749-83-004 Damper solenoid R/H oven B869-75-018 Rear cooling fan 158-02-00300 Damper solenoid bracket 158-02-00600 Coupling NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 87 A900-34-253 Copper pipe (10 mm OD x 20 SWG) A900-34-321 Bulkhead coupling (under insulation) A900-34-087 Hose – blue (Not shown) NOTE Part numbers are referenced from electrical drawing M158E25-75200 in the Electrical Manual. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 88 Bulkhead coupling B847-04-067 Heating element, 240 Vac B847-04-074 Heating element, 220 Vac 150-00-11200 Individual part numbers not available for pipes. All pipes made from A900-34-253 Copper Pipe 10 mm O/D x 20 SWG wall. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 89 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Part 4 | Section 5 | Baking Chamber and Door Parts (FG153) Figure 38: Baking Chamber and Door Parts (FG153) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 90 Bottom hinge L/H oven 158-03-05201 Bottom hinge R/H oven 153-03-01700 Outer/inner door glass B482-07-037 Door switch A900-27-254 Handle/Catch/Latch assembly NOTE Complete door assembly part numbers are: 153-03-05900 (L/H hinge door) and 153-03-05901 (R/H hinge door). MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)

  • Page 91: Condenser Unit (Option)

    Safety ............page 95 Installation ..........page 96 Operation ........... page 99 Spares ............page 100 Other versions that may be fitted ..page 102 NOTE See the Electrics Manual for electrical information. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 92 When the cooling water reaches a set temperature, it is automatically replaced with cold water to keep the condensing process as efficient as possible. Figure 39: Features of a typical condenser unit Thermostat control Water solenoid Water inlet Water outlet to drain Thermostat MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 93 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Dimensions (condenser unit) Figure 40: Dimensions of a condenser unit Water out Water in Rear of the oven FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 94  Washing machine type connection to the normal water supply via steam water connection to the oven(s). Noise  Less than 85 dB Weight Approximately 18 kg / 39.7 lb (excluding water)  MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 95 While the oven is in operation (and for some time after use), it is inadvisable to touch the condenser or the surrounds because of conducted heat.  No unauthorised modifications to the condenser are permitted.  Only use MONO spare parts on this condenser. FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 96 If fixing holes are not present on the top sheet of the oven, they should be marked and drilled at this stage. Position condenser correctly and mark hole positions (centre of each slot). Remove condenser and drill holes of 6.5 mm diameter at four positions. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 97 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Figure 41: Installation of a condenser unit FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 98 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual Figure 42: Water pipe connections Condenser solenoid Oven #1 Oven #2 Bracket fixings for the water tap Mains water supply inlet Tee-pipe for double oven connection MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 99 It is suggested that, as a starting point, the thermostat is set at 60. It can then be decreased if the performance drops or increased if it is found that the water is being replaced too often. Figure 43: Thermostat control on the condenser Thermostat control Setting position FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 100 Installation and Operation Manual Spares (condenser unit) This section is for Engineer use only Do not attempt any modifications to the condenser or oven. If in doubt, contact Mono Equipment for advice. Figure 44: Main parts of the condenser unit MONO FG1BX-UK-MAN-0200 | Rev.
  • Page 101 Reducer ¼-in. BSP (male) x ¼-in. BSPT (male) A900-34-245 Elbow B811-33-001 Spacer B839-17-003 Cable gland type 251 B842-17-005 Cable gland type 206-6096 B842-30-003 Thermostat B842-40-002 Fan guard B842-50-005 Porcelain connecting block B869-75-033 B867-83-011 Solenoid valve FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 102 They only require to be plugged into the socket found to the rear of the oven (Figure 45). This connection powers the fan and evaporation pad. No drain is required. Figure 45: Plugging in the condenser unit MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 103 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Figure 46: Condenser unit FG150/AC5 FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 104 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual Figure 47: Condenser assembly FG155/X38 MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 105 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Figure 48: Condenser assembly FG158/AC1 FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 106 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual Figure 49: Reduced height condenser FG158/AC3 MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 107 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Figure 50: Reduced height condenser FG158/AC4 FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 108 Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam Installation and Operation Manual Figure 51: Condenser FG159/AC1 MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 109 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam (Intentional Empty Page) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...

  • Page 110: Passwords

    Oven setting access – setting time/date, etc. 2413 High level settings access. NOTE If the passcodes have been changed and are not available, contact Mono Equipment for a master number that will open all screens. MONO FG1BX-UK-MAN-0200 | Rev. A23 (March 2023)
  • Page 111 Installation and Operation Manual Eco Connect Convection Ovens | 4/5/7/10-Tray | Steam (Intentional Empty Page) FG1BX-UK-MAN-0200 | Rev. A23 (March 2023) MONO...
  • Page 112 If a fault arises, please do not hesitate to contact the Customer Service Department, quoting the machine serial number on the silver information plate of the machine and on the front cover of this manual MONO Equipment Limited Queensway Swansea West Industrial Estate Swansea, SA5 4EB, UK spares@monoequip.com...

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