5� Draining And Flushing The Reservoir ��������������������������������������������������������������������������������������������������� 7 6� Adding oil to the Reservoir �������������������������������������������������������������������������������������������������������������������� 7 TROUBLESHOOTING GUIDE ���������������������������������������������������������������������������������������������������������������������������� 9 POWER TEAM FACILITIES AND CONTACT �������������������������������������������������������������������������������������������������� 12 ATEX DECLARATION OF CONFORMITY ������������������������������������������������������������������������������������������������������� 13 EC DECLARATION OF CONFORMITY ����������������������������������������������������������������������������������������������������������� 14 UKCA DECLARATION OF CONFORMITY ������������������������������������������������������������������������������������������������������ 15 Form No.
SAFETY SYMBOLS AND DEFINITIONS Safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important. : Danger is used only when your action or lack of action will cause serious human injury or death : Warning is used to describe any action or lack of action where a serious injury can WARNING...
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Safety Precautions Continued Pump • Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve. Creating pressure beyond rated capacities can result in personal injury. • Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill can cause personal injury due to excess reservoir pressure created when the cylinders are retracted.
TWO-STAGE AIR HYDRAULIC PUMP (Max. Capacity: 10,000 PSI) NOTE: • Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from shipment. • Read and carefully follow these instructions. Most problems with new equipment are caused by Improper operation or installation.
SET-UP AND OPERATION 1. Filling the Reservoir NOTE : The pump has been shipped without oil in the reservoir. High-grade hydraulic oil has been shipped with the pump in a separate container. If additional oil is required, use a high-grade, approved hydraulic oil.
Set-Up and Operation Continued 4. Adjusting The Pressure Regulating Valve NOTE: For easy adjustment of the pressure regulating valve, always adjust the pressure by increasing to the desired pressure setting. A� Loosen the wing nut on the pressure regulating valve, and turn the knob out a few turns in a counterclockwise direction�...
Preventive Maintenance Continued 4. Maintenance Cleaning A� Keep the pump’s outer surface as free from dirt as possible� B� Seal all unused couplers with thread protectors� C� Keep all hose connections free of dirt and grime� D� The breather-hole in the filler cap must be clean and unobstructed at all times. E�...
TROUBLESHOOTING GUIDE WARNING • To help prevent personal injury, any repair work or troubleshooting must be done by qualified personnel familiar with this equipment. • Use the proper gauges and equipment when troubleshooting. NOTE: • It is often best to check for leaks by using a hand pump and applying pressure to the suspect area without the motor running.
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Troubleshooting Guide Continued PROBLEM CAUSE SOLUTION Pump is not delivering oil or 11� Sheared drive shaft key(s) 11� Replace� delivers only enough oil to 12� Motor rotating in working 12. Air motor: Air line connected into wrong advance cylinder(s) partially direction�...
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Troubleshooting Guide Continued PROBLEM CAUSE SOLUTION Pump will not build full 6� Inspect the pump for 6� Same procedure as above, but look pressure (continued). internal leakage� Check for leaks around the entire inner high pressure pump inlet or mechanism� If there are no visible leaks, outlet ball checks�...
English Original DECLARATION OF CONFORMITY We declare under our sole responsibility that the Air-driven Hydraulic Pump models RWP55, RWP55-4, RWP55-4-BS, RWP55-4-BS-R, RWP55-4-BS-RH, RWP55-4-BS-RW, RWP55-4-BS-RWH, RWP55-DUAL, RWP55-4-Q5495, RWP55-BS, RWP55-BS-R, RWP55-BS-RH, RWP55-BS-RW, RWP55-BS-RWH, RWP55-IBT-AIR, RWP55-Q10757, RWP55-Q4421, RWP55-Q5495, RWP55-Q6254, RWP55-Q9856, RWP55-TL, RWP55-PAT TORC-UP API000P HYTORC-AIR series JET-AIR series to which this declaration relates are in conformity with the following :...
English Original EC DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air Torque Wrench Pump Model: * RWP55 - series, * Torc-Up AP 1000-P, *HYTORC-AIR – series, * JET-AIR - series to which this declaration relates are in conformity with the following: EN, EN-ISO, ISO standards Title Per the provisions of the Machinery Safety Directive...
English Original UKCA DECLARATION OF CONFORMITY We declare under our sole responsibility that our Air-driven Torque Wrench Pump Model: * RWP55 - series, * Torc-Up AP 1000-P, * HYTORC-AIR – series, * JET-AIR - series to which this declaration relates are in conformity with the following: Legislation &...
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