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Power Team PE30-HOGEN Operating Instructions Manual

Electric hydraulic pump
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Read and carefully follow these instructions before installation and use of this pump. Most problems with new
equipment are caused by improper operation and installation.
WARNING
All WARNING statements must be carefully observed to help prevent personal injury.
Hydraulic Hose
Before operating this pump, tighten all hose connections using the proper tools. Do not overtighten the
connections. Connections need only be tightened securely and leak-free. Overtightening may cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.
Should a hydraulic hose ever burst, rupture, or need to be disconnected, immediately shut off the pump.
Never attempt to grasp a leaking hose under pressure with your hands. The force of the escaping
hydraulic fluid could cause serious injury.
Do not subject the hose to potential hazard such as fire, extreme heat or cold, sharp surfaces, or heavy
impact. Do not allow the hose to kink, twist, curl or bend so tightly that the oil flow within the hose is
blocked or reduced. Periodically inspect the hose for signs of wear because any of these conditions can
damage the hose and may result in personal injury.
Do not use the hose to move attached equipment. Stress may damage the hose and cause personal injury.
Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials may result in personal injury.
Pump
Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal
high pressure relief valve. Creating pressure beyond rated capacities may result in personal injury.
Before replenishing the oil level, retract the system to prevent overfilling the pump reservoir. An overfill
may cause personal injury due to excess reservoir pressure created when cylinders are retracted.
Cylinder
Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury.
Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury.
Electrical Supply
Do not use an ungrounded (two-prong) extension cord.
Avoid conditions which could create an electrical hazard.
If the power cord is damaged or wiring exposed, replace or repair immediately.
© SPX Corporation
ELECTRIC HYDRAULIC PUMP
Max. Capacity: 10,000 PSI
SAFETY PRECAUTIONS
Form No. 102838
Operating Instructions for:
PE30-HOGEN
PE302
PE302-2
PE302S-CODHE
PE303
PE303-2
Sheet No.
Rev. 7
PE304
PE304-2
PE304ML
PE302S-Tyco
PE302S-CODHE-115
PE302A-2-TRANS
1 of 3
Date: 25 May 2012

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Summary of Contents for Power Team PE30-HOGEN

  • Page 1 Form No. 102838 Operating Instructions for: PE30-HOGEN PE304 PE302 PE304-2 PE302-2 PE304ML PE302S-CODHE PE302S-Tyco PE303 PE302S-CODHE-115 PE303-2 PE302A-2-TRANS ELECTRIC HYDRAULIC PUMP Max. Capacity: 10,000 PSI Read and carefully follow these instructions before installation and use of this pump. Most problems with new equipment are caused by improper operation and installation.

  • Page 2: Pump Operation

    "Bleeding Air from the System." 4. Retract the cylinder(s) and check the reservoir oil level. It should be 1" from the filler vent cap. Add Power Team hydraulic fluid if necessary.

  • Page 3: Preventive Maintenance

    5. Fill the reservoir with Power Team hydraulic fluid to 1" from the filler cap. Place the pump assembly (with gasket) on the reservoir and install the screws. Tighten securely and evenly.

  • Page 4: Troubleshooting Guide

    Operating Instructions, Form No. 102838, Back sheet 2 of 3 TROUBLE-SHOOTING GUIDE WARNING To help prevent personal injury, any repair work or trouble-shooting must be done by qualified personnel familiar with this equipment. Use the proper gauges and equipment when trouble-shooting. NOTE: It is best to check for leaks by using a hand pump and applying pressure to the suspect area without the motor running.
  • Page 5 Operating Instructions Form No. 102838 PROBLEM CAUSE SOLUTION Pump builds pressure but cannot 1. Check to see if there are any 1. Seal leaking pipe fittings with maintain pressure. external leaks. If no oil leakage pipe sealant. is visible, the problem is internal. If using a double-acting cylinder, remove it from the system to ensure that the leak is not in the...
  • Page 6 Operating Instructions, Form No. 102838, Back sheet 3 of 3 PROBLEM CAUSE SOLUTION Cylinder(s) will not retract. 1. Check the system pressure; if 1. Check the cylinders for broken the pressure is zero, the control return springs, and check valve is releasing pressure and couplers to ensure that they are the problem may be in the completely coupled.

This manual is also suitable for:

Pe302Pe302-2Pe302s-codhePe303Pe304Pe303-2 ... Show all