Power Team D Operating & Maintenance Instructions

Power Team D Operating & Maintenance Instructions

Tandem, two-stage, with control valve or manifold air hydraulic pump

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TANDEM, TWO-STAGE, WITH CONTROL VALVE OR MANIFOLD
Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage
resulting from shipment.
These instructions should be read and carefully followed. Most problems with new equipment are caused
by improper operation or installation.
This instruction sheet is a condensed version intended for end-user application needs. A detailed parts
list for service repair can be obtained (if not already supplied) by calling our Technical Services
Department at 1-800-477-8326.
W RNING
All WARNING statements must be carefully observed to help prevent personal injury.
Hydraulic Hose
Before operating the pump, Tighten all hose connections using the proper tools. Do not overtighten the
connections. Connections need only be tightened securely and leak-free. Overtightening may cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.
Should a hydraulic hose ever burst, rupture, or need to be disconnected, immediately shut off the pump.
Never attempt to grasp a leaking hose under pressure with your hands. The force of the escaping
hydraulic fluid could cause serious injury.
Do not subject the hose to potential hazard such as fire, extreme heat or cold, sharp surfaces, or heavy
impact. Do not allow the hose to kink, twist, curl or bend so tightly that the fluid flow within the hose is
blocked or reduced. Periodically inspect the hose for signs of wear because any of these conditions can
damage the hose and may result in personal injury.
Do not use the hose to move attached equipment. Stress may damage the hose and cause personal injury.
Hose material and coupler seals must be compatible with the hydraulic fluid used. Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints. Consult
the manufacturer before painting a hose. Never paint the couplers. Hose deterioration due to corrosive
materials may result in personal injury.
Pump
Do not exceed the PSI hydraulic pressure rating noted on the pump nameplate or tamper with the internal
high relief valve. Creating pressure beyond rated capacities may result in personal injury.
Before replenishing the fluid level, retract all cylinders to prevent overfilling the pump reservoir. An
overfill may cause personal injury due to excess reservoir pressure created when cylinders are retracted.
Cylinder
Do not exceed rated capacities of the cylinders. Excess pressure may result in personal injury.
Do not set poorly-balanced or off-center loads on a cylinder. The load may tip and cause personal injury.
Air Supply
Shut off and disconnect the air supply when the pump is not in use or
before breaking any connection in the system.
Litho in USA
MODEL D
AIR HYDRAULIC PUMP
Rated Capacity: 10,000 PSI at 100 PSI Air

SAFETY PRECAUTIONS

Form No. 105006
Operating & Maintenance
Instructions for:
Sheet No.
Rev. 2
PA60
PA64
1 of 3
Date: 28 May 2012

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Summary of Contents for Power Team D

  • Page 1 Form No. 105006 Operating & Maintenance Instructions for: PA60 PA64 MODEL D TANDEM, TWO-STAGE, WITH CONTROL VALVE OR MANIFOLD AIR HYDRAULIC PUMP Rated Capacity: 10,000 PSI at 100 PSI Air • Carefully inspect the pump upon arrival. The carrier, not the manufacturer, is responsible for any damage resulting from shipment.
  • Page 2 (if so equipped). See illustrations below. IMPORTANT: Seal all external pipe connections with Power Team HTS6 thread sealant. PTFE tape can also used to seal hydraulic connections if only one layer of tape is used. Apply the tape carefully, two threads back, to prevent it from being pinched by the coupler and broken off inside the system.
  • Page 3 Operating & Maintenance Instructions Form No. 105006 OPERATION Pump Operation and Adjustment 1. Open the air shut-off valve (if so equipped) or connect the air quick coupler (if so equipped). NOTE: under certain circumstances the pump may need to be primed before operation. Refer to the method described in the section entitled "Priming the Pump Unit."...
  • Page 4 5. Fill the reservoir with high-grade, approved Power Team hydraulic fluid to 1-3/4" from the fill hole. Place the pump assembly (with gasket) on the reservoir and install the screws. Tighten securely and evenly.
  • Page 5 Flame Out 220™* fire-resistant hydraulic fluid is compatible with all Power Team Equipment. The use of this fluid does not require the changing of seals in any Power Team pump or cylinder and is available through your local Power Team distributor.
  • Page 6 Operating & Maintenance Instructions, Form No. 105006, Back sheet 3 of 3 Trouble-shooting Guide Cont'd PROBLEM CAUSE SOLUTION Low fluid delivery (cylinder 1. Inadequate air supply. 1. Check air supply -- 20 CFM extends slowly) minimum at 100 PSI is required to achieve full speed.

This manual is also suitable for:

Pa60Pa64

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