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UV TREATMENT SYSTEM
EN
SYSTÈME DE TRAITEMENT UV
FR
SISTEMA DE TRATAMIENTO UV
ES
SISTEMA DI TRATTAMENTO UV
IT
UV-BEHANDLUNG-SYSTEM
DE
SISTEMA DE TRATAMENTO UV
PT
AISI316L
EN
INSTALLATION AND MAINTENANCE MANUAL
FR
MANUEL D'INSTALLATION ET D'ENTRETIEN
ES
MANUAL DE INSTALACION Y MANTENIMIENTO
IT
MANUALE DI INSTALLAZIONE E MANUTENZIONE
DE
EINBAU-UND BETRIEBSANLEITUNG
PT
MANUAL DE INSTRUÇOES E MANUTENÇAO
Heliox UV
AISI 316 L
Model. 60344
PE
Model. 60348
PE
EN
Heliox LP 45
60345
Heliox LP 65
60346
Heliox LP 85
60347
Heliox LP 95
Heliox LP P35
60349
Heliox LP P45
60354
Heliox LP P60
60358
Heliox LP P70
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Summary of Contents for Astralpool Heliox UV AISI 316 L
- Page 1 UV TREATMENT SYSTEM SYSTÈME DE TRAITEMENT UV SISTEMA DE TRATAMIENTO UV SISTEMA DI TRATTAMENTO UV UV-BEHANDLUNG-SYSTEM Heliox UV SISTEMA DE TRATAMENTO UV AISI 316 L Model. 60344 Heliox LP 45 60345 Heliox LP 65 60346 Heliox LP 85 60347 Heliox LP 95 Model.
- Page 3 6034E104-21 ENGLISH________________________________________________________________ IMPORTANT: The instruction manual you are holding includes essential information on the safety measures to be implemented for installation and start-up. Therefore, the installer as well as the user must read the instructions before beginning installation and start-up. Keep this manual for future reference.
- Page 4 3. CERTIFICATIONS: ___________________________________________________________________________________ The HELIOX UV LP range of systems are certified for pool and spa end use: Certified products: AISI 316 versions: 60344 Heliox UV LP 45 60345 Heliox UV LP 65 60346 Heliox UV LP 85 60347 Heliox UV LP 95 PE versions: 60348 Heliox UV LP P35...
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Page 5: Important Safety Instructions
For indoor use only. This unit is not intended for outdoor use. Prior to the installation or replacement of any system component make sure it has been previously disconnected from the mains, and there is no water flow through it. Use only spare parts supplied by AstralPool. - Page 6 Never remove the lock nut of the quartz sleeve when the water is recirculating through the UV reactor as it could be expelled and causing damage. The UV light generated by this equipment can cause serious damage if the eyes or skin are exposed directly to the lamp. Never connect the system when the lamp is out of the reactor.
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Page 7: System Description
6034E104-21 4. SYSTEM DESCRIPTION Fig. 1 1.- Control panel. 7.- Inputs for sensor cables. 2.- Touchscreen. 8.- UV chamber. 3.- Main switch. 9.- Cover 4.- Power cable input. 10.-.Regulable stands 5.- Output for UV reactor Ground cable. 11.- Flow-switch (FS-1). 6.- Outputs for lamp power cables... - Page 8 Prior to the installation or replacement of any system component make sure it has been previously disconnected from the mains, and there is no water flow through it. Use only spare parts supplied by AstralPool. UV chamber grounding must be made in the two bonding lugs marked on the end flanges using No.
- Page 9 6034E104-21 Fig. 2 Legend Filter. Pump. UV reactor. Other equipment (dosage pumps, controllers, heat exchangers, etc.). Flow-switch. Fig.3. HELIOX UV LP systems. Recommended installation diagram. 5.3. Installation of the control panel Always install the CONTROL PANEL of the HELIOX UV LP system vertically and on a rigid surface (wall), so that the touchscreen located on the front panel is at the level of the eyes.
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Page 10: Alarm Output
The control panel base has a series of cable glands for the correct fixation of the power cables and sensors. In any case the length or section thereof should be amended, without first consulting an AstralPool authorized technician. - Page 11 6034E104-21 LP 65 | LP P45 models T. block Control panel input Cable Wire description GROUND POWER 230 VAC / 50-60 Hz. / 1-phase PHASE NEUTRAL UV REACTOR BONDING GROUND UV LAMP-1/1 BLACK “1” UV LAMP-1/2 BLACK “2” LAMP 1 LP-045/1 UV LAMP-1/3 BLACK “3”...
- Page 12 UV LAMP-5/4 BLACK “4” FLOW SWITCH INPUT POTENTIAL-FREE CONTACT SW-1 BLACK “1” HEAD DETECTOR LP-025-M SW-2 BLACK “2” ALARM OUTPUT POTENTIAL-FREE CONTACT Not supplied with the unit. Not supplied with the unit. Bonding must be made with a solid copper conductor minimum No. 8 AWG (USA) / 6 AWG (Canada) Output logics LP 95 | LP P70 models T.
- Page 13 6034E104-21 Minimum recommended wire size Model 230 V / 1-phase LP 45 | LP P35 3 x AWG 18 (3 x 1.0 mm LP 65 | LP P45 LP 85 | LP P60 3 x AWG 16 (3 x 1.50 mm LP 95 | LP P70...
- Page 14 5.4. UV lamp connection Connect the UV lamp(s) installed within the UV reactor to the corresponding terminals on the control panel using the cables supplied with the unit (LP-0XX/n) (see page 8-10). To do this, remove the cover on the top of the UV reactor, and connect the wires to the corresponding terminals: Fig .5 1.- LP-045 lamp power cables (black wires labelled “1”...
- Page 15 6034E104-21 Check all the electrical connectors are well tightened to avoid false contacts and their consequent overheating. 5.5. Installation of the external flow detector Vertically install the FS-1 flow detector (flow switch) supplied with the unit using a ¾” male threaded saddle (Fig. 7a). There is an arrow on the head of the flow detector.
- Page 16 5.7. Start-up 1. Make sure the filter is clean to 100%, and that the pool and the installation does not contain copper, iron and algae. 2. The analytical condition of the water is very important to ensure that the HELIOX UV LP system works with the highest levels of effectiveness.
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Page 17: Lamp Status
6034E104-21 6. OPERATION:_______________________________________________________________________________________________ 6.1. System main screen Once the firmware is loaded, the main control screen of the system appears. This screen is divided into different areas of information. 6.2. System initialization This icon will remain rotating whenever the UV system is in operation. LAMP HOUR COUNTER This indicator shows the hours of operation of the lamps. - Page 18 FLOW Whenever the installed sensor detects an insufficient or null water flow inside the UV reactor, the system disconnects the UV lamps and the “Flow” indication of the screen will flash. WARNING: Once restored the water flow, the system automatically resets and becomes operative again.
- Page 19 Prior to the installation or replacement of any system component make sure it has been previously disconnected from the mains, and there is no water flow through it. Use only spare parts supplied by AstralPool. Do not handle the UV lamp until completely cold.
- Page 20 7.- Insert the new lamp, always holding it from the ceramic ends, and maintaining its verticality, to about 3/4 of its total length. 8.- Holding the lamp with a hand from its ceramic end, carefully connect again the power connector. 9.- Completely enter the lamp into the quartz sleeve.
- Page 21 6034E104-21 3.- Insert your thumb into the sleeve and carefully slide it until the O-ring is released. 4.- Completely remove the quartz sleeve trying to maintain their verticality so that it does not suffer any torsion. 5.- Carefully remove the O-ring from the sleeve. 6.- If it appears that the sleeve is completely transparent, place in its housing again as described below.
- Page 22 7.3. Replacing seal in contact with the quartz sleeve FREQUENCY: Replace the seal in contact with the quartz sleeve EACH TIME YOU REPLACE THE LAMP. PROCEDURE: To replace the seal of the quartz sleeve, proceed according to the procedure described in section 7.2. 7.4.
- Page 23 6034E104-21 8. TECHNICAL SPECIFICATIONS:________________________________________________________________________________ HELIOX LP – 316 UV LP 45 UV LP 65 UV LP 85 UV LP 95 60344 60345 60346 60347 198 gpm 286 gpm 374 gpm 418 gpm Flow (@ 30 mJ/cm 45 m 65 m 85 m 95 m 97 gpm...
- Page 24 Dimensions LP 45 … LP 95 models inch / mm 19.7 23.6 43.0 1093 25.7 10.7 ” LP P35 … LP P70 models LP P35 inch / mm 19.7 23.6 43.0 25.7 10.7 LP P45 … P70 inch / mm 19.7 23.6 43.0...
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Page 25: General Aspects
6034E104-21 9. WARRANTY CONDITIONS: ___________________________________________________________________________________ 9.1. GENERAL ASPECTS 9.1.1. According to these provisions, the seller guarantees that the guaranteed product is in perfect condition upon delivery. 9.1.2. The Total Warranty Period is 2 YEARS. 9.1.3. The Warranty period will be calculated as of delivery to the purchaser. 9.1.4. - Page 27 Made in EC 6034E104-21 NIF ES-B03731908 We reserve to change all or part of the articles or contents of this document, without prior notice Nous nous reservons le droit de modifier totalment oru en partie les caracteristiques de nos articles ou le contenu de ce document sans pré avis Nos reservamos el derecho de cambiar total o parcialmente las características de nuestros artículos o el contenido de eeste documento sin previo aviso Ci riservamo il dritto di cambiare totalemente o parzialmente le caratteristiche technique dei nostri prodotti ed il cotenuto di questo docuemntosenza nessum preavviso Wir behalten uns das recht vor die eigenschatten unserer produkte oder den inhalt dieses prospektes teilweise oder vollstanding, ohne vorherige benachichtigung zu andern...
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