Contents Declaration of Conformity ................3 Individual Parts Designation ................. 4 Proper Use ....................5 Testing of KLINGER Valves ................5 Labeling of the Valves .................. 5 Safety Instructions ..................6 General Notes on Safety ................6 Safety Instructions for Operators ..............6 Hazard Warnings ..................
Subject to technical alterations and misprints! 4 Testing of KLINGER Valves KLINGER Valves are pressure-tested in accordance with EN 12266-1. The pressure test comprises the tests P10, P11 and P12. Testing the resistance to pressure of the piston (P20) is not included in the standard package.
6 Safety Instructions This operation manual must be brought to the attention of the operating personnel. 6.1 General Notes on Safety The safety instructions for valves also apply to the pipeline systems, into which they are installed. This operating manual exclusively focuses on safety instructions, which are to be additionally complied with for valves.
» when applying internal pressure for the first time (pressure test, trial operation) a sufficient safety distance is to be maintained. » it is prohibited to open screw connections (with the exception of those on hand levers and handwheels), when pressurized (medium). »...
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Electromagnetic radiation hazard: » The hazards resulting from possibly created electromagnetic radiation are to be consulted in the operating manual of the actuator manufacturer. Hazards linked to the operational environment: » The ambient atmosphere and the ambient temperature are to be set in a manner that has no negative influence on the valve, the actuator of the valve, and the medium.
7 Technical Data 7.1 Material codes The main criterion of the material codes is the basic material of the body. Symbol Body Interior Parts Brass Nonferrous metal parts possible VIII Cast steel Without nonferrous metal part Parts coming into contact with Stainless steel the medium are acid-resistant The above table may also contain material codes unavailable for this product.
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pT-Diagramm X -300 -200 -100 X PN160 KOR-AF p(bar) X PN160 KAF p(bar) X PN250 KAF p(bar) wT 2954/02 Page 10...
Furthermore, it should be ensured that the valves and possibly mounted actuators have not been damaged during transport. Please also check that the supplied valves (types, nominal sizes etc.) correspond with the order. KLINGER Fluid Control is to be notified immediately of any kind of deviations. Regarding damage obviously resulting from transportation, please contact the freight forwarder in charge of delivery.
9 Operating Principle and Mode of Operation Klinger MAB-series pressure gauge cocks are shut-off fittings which are developed for measurement technologies. A cylindrical cock plug and an elastic packing sleeve enable rapid opening and closing over a 90° travel path.
10 Installation and Putting into Service Regulations In order to protect against impurities and damage, the connections of the valves are covered. We recommend removal of these covers only prior to installation. Valves with welding ends may generally be welded into a pipework by means of fusing welding procedures.
11.1 Resealing The MAB-cocks are tightened with 35 Nm. At starting apparatus retighten again with 35 Nm, at operation only after demand. Resealing with 35Nm ATTENTION: Resealing is only possible in OPEN position! » Loosen fillister head screw (item 7) »...
Assembly » Insert split ring (item 4) in the groove of the cock plug (item 3) » Slide packing sleeve (item 2) onto the cock plug (item 3) up to the split ring (item » Press the entire unit into the hole of the body ATTENTION: The packing sleeve spring must rest in the groove of the body hole.
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