Related Manuals for KLINGER BALLOSTAR KHA
Summary of Contents for KLINGER BALLOSTAR KHA
- Page 1 Issued: 08/2017 KLINGER Fluid Control GmbH Am Kanal 8-10 » 2352 Gumpoldskirchen » Austria office@klinger.kfc.at » www.klinger.kfc.at » Tel: +43 2252 600-0 wT 2858/02 Page 1...
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Page 2: Table Of Contents
Contents Declaration of Conformity ..................3 Individual Parts Designation ................... 4 Proper Use ......................5 Testing of KLINGER Valves ..................5 Labeling of the Valves .................... 5 Safety Instructions ....................6 General Notes on Safety ..................6 Safety Instructions for Operators ................6 Hazard Warnings .................... -
Page 3: Declaration Of Conformity
1 Declaration of Conformity wT 2858/02 Page 3... -
Page 4: Individual Parts Designation
2 Individual Parts Designation Durchgehende nummerierung 1. Body 2. End piece 3. Operating stem 4. Ball 5. Sealing element 6. Loading ring 7. Labyrinth stuffing box 8. Slip ring 9. Antistatic disc 10. Female support ring 11. Lever 12. Additional label 13. -
Page 5: Proper Use
Subject to technical alterations and misprints! 4 Testing of KLINGER Valves KLINGER Valves are pressure-tested in accordance with EN 12266-1. The pressure test comprises the tests P10, P11 and P12. Testing the resistance to pressure of the ball (P20) is not included in the standard package. -
Page 6: Safety Instructions
6 Safety Instructions This operation manual must be brought to the attention of the operating personnel. 6.1 General Notes on Safety The safety instructions for valves also apply to the pipeline systems, into which they are installed. This operating manual exclusively focuses on safety instructions, which are to be additionally complied with for valves. -
Page 7: Hazard Warnings
» when applying internal pressure for the first time (pressure test, trial operation) a sufficient safety distance is to be maintained. » when pressurized (medium), it is prohibited to open screw connections (with the exception of those on hand levers and handwheels). »... - Page 8 Electromagnetic radiation hazard: » The hazards resulting from possibly created electromagnetic radiation are to be consulted in the operating manual of the actuator manufacturer. Hazards linked to the operational environment: » The ambient atmosphere and the ambient temperature are to be set in a manner that has no negative influence on the valve, the actuator of the valve, and the medium.
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Page 9: Technical Data
7 Technical Data 7.1 Material codes The main criterion of the material codes is the basic material of the body. Symbol Body Interior Parts Grey cast iron Without nonferrous metal parts Cast steel Nonferrous metal parts possible VIII Cast steel Without nonferrous metal part Parts coming into contact with Stainless steel... - Page 10 The diagrams illustrate all possible limitations of use of KLINGER valves. CAUTION wT 2858/02 Page 10...
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Page 11: Tightening Torques And Width Across Flats
7.3 Tightening Torques and Width Across Flats Nominal width mid-body section 15 20 25 32 40 50 65 100 125 Tightening torque stuffing box nut (Nm) 15 15 25 25 20 20 Tightening torque body screws Xc (Nm) 25 25 40 55 75 70 100 130 145 Tightening torque body screws VIII (Nm) 20 20 30 40 60 60 110 120... -
Page 12: Material Combinations
7.5 Material Combinations Materials Pos. Individual Parts VIII Body 1.0619 Zn/Fe 1.4408 1.0619 Zn/Fe phrf phrf End piece 1.0619 Zn/Fe 1.4408 0.6025 (0.7040) Zn/Fe phrf phrf Operating stem 1.4104 1.4571 1.4104 Ball 1.4401 (1.4408 from DN 65 upwards) Sealing element Xc –... -
Page 13: Exploded View Kha-Fl, Kha-Fk
7.6 Exploded View KHA-FL, KHA-FK Lever Belleville washer Loading ring Stuffing box nut Slip ring Cap screw Female support ring Screw bolt Antistatic disc Hexagon nut Stuffing box Additional label (not included in standard version) KHA-FL KHA-FK Hexagon nut Sealing Supporting Body element... -
Page 14: Exploded View Kha-G, Kha-Sk, Kha-Sl
7.7 Exploded View KHA-G, KHA-SK, KHA-SL Lever Stuffing box nut Belleville washer Loading ring Hexagon nut Slip ring KHA-G Female support ring Antistatic disc Stuffing box Additional label (optional) KHA-SK Hexagon screw Sealing Supporting Body element ring* KHA-SL Ball Slip ring Supporting ring* Operating stem... -
Page 15: Sealing Element For Special Requirements
7.8 Sealing Element for Special Requirements Due to a modular kit of system components, the sealing elements can be fitted with special gaskets in accordance with the requirements. This can also be achieved with already installed ball valves.All sealing elements are pre-installed in a pre-finished state! CAUTION: The ball and the sealing ring must be lubricated during installation. -
Page 16: Special Requirements Stuffing Box
7.9 Special Requirements Stuffing Box Labyrinth stuffing box Area of application: - Ideal for most applications Area of application: Graphite stuffing box - High-temperature Stuffing box set with O- Area of application: - Low and high vacuum ring sealing - Gas applications wT 2858/02 Page 16... -
Page 17: Transportation And Storage
Furthermore, it should be ensured that the valves and possibly mounted actuators have not been damaged during transport. Please also check that the supplied valves (types, nominal sizes etc.) correspond with the order. KLINGER Fluid Control is to be immediately notified of any kind of deviations. Regarding damage obviously resulting from transportation, please contact the freight forwarder in charge of delivery. -
Page 18: Operating Principle
9 Operating Principle With its "elastic sealing system" the ball valve guarantees full tightness at both high and lowest pressures. The necessary contact forces between the ball-shaped shut-off section and the sealing elements are generated by the pressure differential created in the shut- off valve. - Page 19 The U-sleeve on the outer circumference of the holding disc is fully chambered (only refers to holding disc design) and provides tightness to atmosphere towards the body connector section. Exerted forces: F1….Force of the medium exerted on the ball F2…Force of the medium exerted on the sealing element Fv….Pre-stress force of the F1 + F2 + FV...
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Page 20: Installation And Putting Into Service Regulations
The retaining washer negates movement of the sealing ring in radial direction (1), against the rear (2) and against the bore (3). The ball presses against the sealing ring (4). The sealing ring can therefore neither set nor shift, as it is enclosed on all sides (applies to retaining washer). -
Page 21: Welding Instructions
11.1 Welding Instructions When welding, the requirements relating to both welding and quality and their respective norms must be complied with. Welded hexagon nipple materials Material designation Material No. Klinger Si % Mn % Cr % Mo % Ni % ... -
Page 22: Welding Instructions For Long Design (Kha-Sl)
11.1.2 Welding Instructions for Long Design (KHA-SL) At a distance of 20 mm from the edge of the body, a temperature of +200 °C may not be exceeded. Carry out temperature checks. Cooling the ball valve body during welding is advisable. Following cooling down, the tightening torques of the connection screws must be checked against the values from the table. -
Page 23: Replacement Of Sealing Elements (Flange Connection)
12.1.2 Replacement of Sealing Elements (Flange Connection) » Bring valve into OPEN position » Depressurize line » Remove valve from line » Remove body connection screws » Remove sealing elements and supporting rings (to the extent present) from the body midsection »... -
Page 24: Actuator Mounting
13.1 Fitting the Actuator When fitting actuators, the requirements of the actuator manufacturer have to be mandatorily complied with. The manufacturer of the KLINGER Ballostar® KHA assumes no liability for damage resulting from improper actuator installation. In case of doubt, it is recommended to discuss every actuator installation with the manufacturer of the actuator and the valve. -
Page 25: Spare Parts List
14 Spare Parts List The table below provides an overview of the available spare parts variants. During ordering, the precise designation of the valve, the stuffing box, the sealing elements and the material code of the valve must be provided. Stuffing Box &...
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