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IVEK MULTISPENSE 900 Manual

Touchscreen controller module, section 3 manual
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MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE
Section Description
3.
Multispense 900 W/Touchscreen Controller Module ....................................................... 3-2
3.1
Description ......................................................................................................................... 3-2
3.1.1
3.1.2
3.2
Operation ........................................................................................................................... 3-6
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.3
Installation ........................................................................................................................ 3-28
3.4
3.4.1
3.4.2
3.4.3
3.5
Maintenance .................................................................................................................... 3-30
3.5.1
3.6
Problem Guide ................................................................................................................. 3-33
3.6.1
3.7
Specifications ................................................................................................................... 3-41
3.8
Model Number ................................................................................................................. 3-44
3.9
Illustrated Parts Breakdown ............................................................................................. 3-45
27 March, 2015

Table Of Contents

Front Panel Controls & Indicators .................................................................................. 3-2
Rear Panel Detail ........................................................................................................... 3-3
Drive System .................................................................................................................. 3-6
Touchscreen ................................................................................................................... 3-6
PLC Interface ................................................................................................................ 3-24
Operating Modes .......................................................................................................... 3-26
Operating Parameters .................................................................................................. 3-27
Status Information ........................................................................................................ 3-28
.......................................................................................................................... 3-28
PLC Interface With Independent Channel Ready ........................................................ 3-28
PLC Interface With Independent Channel Trigger ....................................................... 3-29
Touchscreen ................................................................................................................. 3-29
Assembly/Disassembly Procedures ............................................................................. 3-30
Serial Interface ............................................................................................................. 3-33
IVEK Corp.
Page 3-1
Page #
P03R009O

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Summary of Contents for IVEK MULTISPENSE 900

  • Page 1: Table Of Contents

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-1 Table Of Contents Section Description Page # Multispense 900 W/Touchscreen Controller Module ............3-2 Description ......................... 3-2 3.1.1 Front Panel Controls & Indicators .................. 3-2 3.1.2 Rear Panel Detail ......................3-3 Operation ........................... 3-6 3.2.1...

  • Page 2: Multispense 900 W/Touchscreen Controller Module

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE DESCRIPTION The Multispense 900 W/Touchscreen Controller Module, hereafter referred to as the Controller Module, contains all the control, monitoring, and interface components for the dispensing operations. The operator controls and interface connections are located on the front and rear panels.

  • Page 3: Rear Panel Detail

    3.1.2.4 Touchscreen Fuse Holder and Fuse (Figure 3.2A Item 4 and Figure 3.2B Item 4) The Touchscreen is an option on this controller, but is not covered in this manual. Refer to the Multispense 900 W/ Touchscreen Controller Module manual.
  • Page 4 The Trigger In terminal block is an option on this Controller Module. Refer to section 3.4.4 for additional information. 3.1.2.8 Touchscreen Connector (Figure 3.2A Item 8 and Figure 3.2B Item 10) The Touchscreen is an option on this controller, but is not covered in this manual. Refer to the Multispense 900 W/ Touchscreen Controller Module manual. 3.1.2.9 Power Entry Module (Figure 3.2A Item 9)
  • Page 5 (ON) position during normal operation. If the switch is not in the up (ON) position there may be a problem with the system. Push the switch up, if it switches to the down (OFF) position call IVEK Technical Support.

  • Page 6: Operation

    All channels use the same value for a given parameter. Buttons - A button initiates a command being sent to the IVEK Multispense 900 Controller Module. The "Start" and "Stop" area in the Main screen (Figure 3.8) are examples of buttons.
  • Page 7 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-7 MAIN SCREEN • Start • Stop • Ready Indicator • View Parameters FAULT SCREEN VOLUME & RATE SCREEN • View Faults • Start • Volume CONFIG SCREEN • Clear Faults • Stop • Disp/Meter Rate •...
  • Page 8 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-8 Another display, called the Keypad, only appears on the top of screens. The Keypad is used for changing the selected parameter and is shown in Figure 3.4. Displays the value being entered. Displays minimum and maximum settings.
  • Page 9 Volume & Rate and Drawback screens. If the touchscreen cannot communicate with the Multispense 900 Controller Module, a fault will occur. The fault can be cleared in the Fault screen. (Section 3.2.2.10) The communications flag shown in Figure 3.6 may also be displayed on the Touchscreen.
  • Page 10 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-10 The Configuration screens allow generat- ing, changing and using preset param- eters (See below for a descrip- tion of each section) √ √ √ Moves the cursor to the parameter above. √ √ √...
  • Page 11 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-11 3.2.2.5 Main Screen (Figure 3.8) The Main screen displays the parameter settings currently in use. The Main screen is normally used to operate the system. The Fault, Configuration and Vol & Rate screens are accessible from this screen. All the buttons on this screen are accessible by all permission levels.
  • Page 12 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-12 The Main screen controls the system and displays the operating parameters (See below for a descrip- tion of each section) Displays the current Volume setting in strokes. Displays the current Dispense/Meter Rate setting in RPM.
  • Page 13 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-13 Priming Rate The Priming rate is the speed of the motor in revolutions per minute during the priming operations. To change the Priming Rate value; 1. Press the "SET" button. 2. The keypad appears with the minimum and maximum settings displayed.
  • Page 14 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-14 The Volume and Rate screen is used to set volume and rate parameters (See below for a descrip- tion of each section) Displays the current Volume Strokes setting. √ √ Pressing enables the entry keypad for changing the setting.
  • Page 15 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-15 3.2.2.7 Drawback Screen (Figure 3.10) The Drawback screen displays parameters which control Drawback operation settings for the configuration selected in the Configuration screen. This screen is used to change drawback parameters for custom dispenses. Drawback is a controlled reverse flow at the end of a dispense to improve volume repeatability when 'stringy' liquids are being dispensed.
  • Page 16 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-16 The Drawback screen is used to set drawback and configuration parameters (See below for a descrip- tion of each section) Displays the current Drawback Volume Strokes setting. Press- √ √ enables the entry keypad for changing the setting.
  • Page 17 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-17 Stall Retries Stall Retries is the number of times the motor will try turning before a fault is generated and is generally set at 4. A stall is detected when the Controller Module has commanded the motor to turn one revolution without receiving a signal from a sensor on the Motor/Base Module.
  • Page 18 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-18 The Params A screen displays system param-eters and user informa-tion (See below for a descrip- tion of each section) Displays the total volume dispensed for the selected channel. Displays the selected channel for viewing the Totalizer value.
  • Page 19 Information is displayed which may be requested by IVEK's Technical Service Department when locating the source of problems. The software version of the Master Plug-In and Channel 1 Plug-In(s) and Touchscreen are displayed. The serial number of the Controller Module is stored in the Touchscreen (entered during manufacture at IVEK Corporation.
  • Page 20 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-20 The Params B screen displays additional system parameters and user information (See below for a descrip- tion of each section) Displays the software version for the Master Plug-In and Channel 1 Plug-In. Displays the current acceleration. When...
  • Page 21 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-21 Change Permission The "Change Permission" button displays the keypad for changing the permission level to the software. There are three levels; Supervisor, Manual, and Operator (Refer to section 3.2.2.2). To change the Permission level;...
  • Page 22 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-22 The Fault screen Displays and clears faults (See below for a descrip- tion of each section) Displays the fault description for the indicated channel. Blank if no faults are present. Displays the channel with the fault. Will be "0" if none are faulted.
  • Page 23 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-23 The Clear Totalizer screen clears all channels values (See below for a descrip- tion of each section) Clears all totalizer values Returns to the main screen Figure 3.14 Clear Totalizer Screen 27 March, 2015 IVEK Corp.

  • Page 24: Plc Interface

    3.2.2.12 Exit Screen (Figure 3.15) NOTE There is no need to exit the Touchscreen program before powering down the Controller Module. IVEK Technical Service may have you exit the program for calibration or troubleshooting. The Exit screen is a backup screen in case the "EXIT" button on the Params A screen was accidently pressed. The current permission level determines which buttons are currently available as shown in Figure 3.15.
  • Page 25 √ Changes Motor/Base types. NOTE There is no need to exit the Touchscreen program before powering down the Controller Module. IVEK Technical Service may have you exit the program for calibration or troubleshooting. Figure 3.15 Exit Screen 27 March, 2015 IVEK Corp.

  • Page 26: Operating Modes

    3.2.4 Operating Modes There are several different modes of operation which provide the Controller Module with its vast functional flexibility. Volume commands for the Multispense 900 use number of full revolutions. Rate commands are in revolutions per minute. 3.2.4.1 Prime Prime mode produces a continuous cycle to pump fluid in one direction.

  • Page 27: Operating Parameters

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-27 3.2.4.3 Meter Meter mode is used to deliver fluid at a specific rate for a period of time determined by hardwired input signals or through the Touchscreen by manually pressing the START or STOP buttons. The operating mode and liquid direction setting can be viewed in the Main screen (Figure 3.8).

  • Page 28: Status Information

    OPTIONS IVEK Corporation offers a variety of options to best meet the customers’ needs. Following is a list and description of available options for the Controller Module. Refer to the Title Section of this manual for the list of options provided with this system.

  • Page 29: Plc Interface With Independent Channel Trigger

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-29 3.4.2 PLC Interface With Independent Channel Trigger Input trigger signals for each channel are added to the PLC interface. The trigger input signals for each channel permit independent triggering of an individual channel using a logic signal. This section describes the differences between the standard PLC Interface and this option.

  • Page 30: Maintenance

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-30 Refer to the Parker CTC User's Guide for detailed mounting instructions including a template for the enclosure cutout. 3.4.3.2 Touchscreen With Enclosure The system comes with a cable for connecting the Controller Module to the Touchscreen enclosure. The cable end with the male connector attaches to the "TOUCHSCREEN"...
  • Page 31 The proper fuse value is described in the Title Page section of this manual. Fuse holders for the Power Entry Module are available from IVEK Corporation for conversion to 5mm by 20mm fuses. For the system fuse holder, simply remove the old fuse and install a new one.
  • Page 32 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-32 Disassembly 1. Turn power OFF. 2. Gain access to the rear of the touchscreen by removing the front panel of the enclosure which contains the touchscreen. After loosening the four captive screws that secure the front of the enclosure, be sure to support the front panel to avoid stress on the wiring.

  • Page 33: Problem Guide

    MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-33 PROBLEM GUIDE Table 3.6 contains a list of possible problems, causes and solutions for the Controller Module. WARNING Hazardous voltages exist inside the Controller Module. Under no circumstances should the Controller Module be opened. There are no user serviceable parts inside the Controller Module. Any unauthorized access to the inside will void the warranty.
  • Page 34 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-34 The Controller Module serial interface does not ‘broadcast’ messages, such as fault conditions, but only responds when it receives a command. 3.6.1.1 Command Structure The command is a string of ASCII characters. The use of the ASCII backspace or rub out characters as a means of entry correction is not supported.
  • Page 35 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-35 <name> Represents an argument Represents an optional argument Field delimiter character for numerical arguments. Field delimiter character which precedes fault or warning value <CR> End of command represented by ASCII carriage return character (no line feed).
  • Page 36 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-36 EXAMPLES 0m2<CR> Command: sets all channels to Dispense mode 1m2;2m2<CR> Response: for a 2 channel system 0v54<CR> Command: sets all channels to a volume of 54 1v54;2v54<CR> Response: for a 2 channel system 0f<CR>...
  • Page 37 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-37 99h<value1> h<value1> Sets the hardware configuration. <value1>: 0 = Terse 1 = Verbose (default) Any nonzero number results in Verbose. m => MODE (Reserved for Digifeeder 2002) z => SOFTWARE VERSION z<value1>,<value2>,<value3> Returns the software version.
  • Page 38 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-38 g => TOTALIZER g<value1> Returns current value, in pump rotations, of the totalizer for dispensing and metering volume. <value1> represents a 5 digit decimal value. MAX VALUE: The totalizer will increment to a maximum value of 65,535 and stop. The totalizer will not ‘wrap around’.
  • Page 39 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-39 k<value1> k<value1> Enables or disables a channel. <value1>: 0 = Disabled 1 = Enabled (default) m => MODE m<value1> Returns the current mode. m<value1> m<value1> Sets the operating mode. <value1>: 1 = Prime (default)
  • Page 40 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-40 t => TIME LIMIT FOR PRIME t<value1> Returns current limit on prime cycle in seconds. t<value1> t<value1> Sets the limit on prime cycles in seconds. Value of zero will allow priming for less than one second.

  • Page 41: Specifications

    10 Channel Not Responding - Master Plug-In does not see response from Channel Plug-In during internal communications attempt. If condition persists, contact IVEK Technical Support for replacement. 11 Second Command Character - A second command character (alphabetic character) was seen in a single command (before <CR>...
  • Page 42 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-42 Table 3.5 Master Plug-In Commands (Precede command with 99) Command Response Description s => STATUS <ESC> Resets processor on master card only. h<value1> h<value1> Sets the hardware configuration 0 = Terse <value1>: 1 = Verbose (default) (Reserved for Digifeeder 2002) z<value1>,<value2>,<value3>...
  • Page 43 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-43 Command Response Description r<value1> r<value1> Sets the Dispense or Metering flow rate in steps/sec. <value1>: represents a five digit decimal number Maximum: 4000 (23 Frame) 3500 (34 Frame) Minimum: Default: s or s2 s2<value2>...

  • Page 44: Model Number

    AC voltage hard wired for a specific voltage. Refer to this number when calling IVEK Technical support. The model number for your Controller Module is located in the Title Page section of this manual and on the rear of the Controller Module.

  • Page 45: Illustrated Parts Breakdown

    H - PLC (CC Trig) W/Ind. Ready Out J - PLC (CC Trig) W/Ind. Trigger In & Ready Out Parameter Interface A - (see Multispense 900 manual) D - Remote Touchscreen, Color, No Enclosure E - Remote Touchscreen, Color, SS Enclosure...
  • Page 46 Turn on controller and try again. If the motor operates incorrectly, servicing may be necessary to the motor or the controller. Return complete controller, Motor/Base Module and Pump Modules to IVEK Corporation for repair. Controller Module power on I/O Cable Check connection of cable between Controller...
  • Page 47 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-47 INDEX PART UNITS NUMBER DESCRIPTION ASSY 5201XX-###### Multispense 900 W/TS Controller Module Figure 3.18 Multispense 900 W/TS Controller Module (Sheet 1 of 4) 27 March, 2015 IVEK Corp. P03R009O...
  • Page 48 PCB Plug-In, MS900 Channel; Custom (23 or 34 Frame) Handle Legend CUSTOM ROTARY 500091-Z * Note Controller serial number and consult IVEK Techincal Service Deaprtment before ordering Figure 3.18 Multispense 900 W/TS Controller Module (Sheet 2 of 4) 27 March, 2015 IVEK Corp. P03R009O...
  • Page 49 Multispense 900 W/TS Controller Module Model Dwg Index Part Description The following parts are added to all the Multispense 900's (listed above) based on the circled tab letter. 52010X - # # # # # # PARAMETER INTERFACE 662142-02 Color 8" Diagonal Display Touchscreen 662142-02 Color 8"...
  • Page 50 150.0mm (5.91") can accommodate M6 or 1/4-20 Screws Touchscreen Enclosure Dimensions 259.0mm (10.2") 77.6mm (3.06") 220.0mm (8.67") 62.5mm (2.46") Panel Cutout Touchscreen Dimensions Figure 3.18 Multispense 900 W/TS Controller Module (Sheet 4 of 4) 27 March, 2015 IVEK Corp. P03R009O...
  • Page 51 MULTISPENSE 900 W/TOUCHSCREEN CONTROLLER MODULE Page 3-51 CHAPTER REVISIONS 03/29/13 Per DCR/N 14856 06/20/12 Per DCR/N 14350 12/30/10 Per DCR/N 13414 changed depth behind front panel from 49.0 to 62.5 and 64.0 to 77.6 on p3-39 figure 3.18 6/1/09 See DCR/N 12449 - Remove Internal and Mono Touchscreens...

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