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IVEK DIGISPENSE 3009 Manual

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DIGISPENSE 3009 CONTROLLER MODULE, STYLE B
Section
Description
3.
DIGISPENSE 3009 CONTROLLER MODULE, STYLE B ....................................................................... 3-2
3.1
DESCRIPTION .................................................................................................................................... 3-3
3.1.1 Front Panel Controls And Indicators ................................................................................................ 3-3
3.1.2 Rear Panel Detail.............................................................................................................................. 3-4
3.1.3 Fluid Movement ................................................................................................................................ 3-6
3.1.4 Dispense Rate .................................................................................................................................. 3-6
3.1.5 Direction ............................................................................................................................................ 3-6
3.1.6 Acceleration ...................................................................................................................................... 3-6
3.1.7 Drawback .......................................................................................................................................... 3-7
3.1.8 Torque .............................................................................................................................................. 3-7
3.1.9 Initial Rate ......................................................................................................................................... 3-7
3.2
ELECTRICAL ....................................................................................................................................... 3-7
3.3
STANDARD OPERATION ................................................................................................................... 3-7
3.3.1 Dispense Mode ................................................................................................................................. 3-8
3.3.2 Meter Mode ....................................................................................................................................... 3-8
3.3.3 Prime Mode ...................................................................................................................................... 3-8
3.3.4 Display .............................................................................................................................................. 3-8
3.3.5 Help .................................................................................................................................................. 3-9
3.3.6 Permission Levels............................................................................................................................. 3-9
3.3.7 Screens ............................................................................................................................................. 3-9
3.3.8 Setup .............................................................................................................................................. 3-31
3.3.9 Start-up ........................................................................................................................................... 3-31
3.3.10 Faults ............................................................................................................................................. 3-33
3.4
ADVANCED OPERATION................................................................................................................. 3-33
3.4.1 Production Mode............................................................................................................................. 3-33
3.4.2 Fluidic Setup Mode ......................................................................................................................... 3-34
3.4.3 Display ............................................................................................................................................ 3-35
3.4.4 Help ................................................................................................................................................ 3-36
3.4.5 Permission Levels........................................................................................................................... 3-36
3.4.6 Recipes ........................................................................................................................................... 3-36
3.4.7 Screens ........................................................................................................................................... 3-36
3.4.8 Status ............................................................................................................................................. 3-86
3.4.9 Rear Panel Interfaces ..................................................................................................................... 3-86
3.4.10 Warnings ........................................................................................................................................ 3-98
3.4.11 Faults ............................................................................................................................................. 3-99
3.4.12 Operating The System ................................................................................................................... 3-99
3.5
INSTALLATION ............................................................................................................................... 3-102
3.6
MAINTENANCE ............................................................................................................................... 3-102
3.6.1 Assembly/Disassembly Procedures ............................................................................................. 3-102
3.7
PROBLEM GUIDE ........................................................................................................................... 3-102
3.8
SPECIFICATIONS ........................................................................................................................... 3-103
3.9
MODEL NUMBER ........................................................................................................................... 3-103
3.10
ILLUSTRATED PARTS BREAKDOWN ........................................................................................... 3-103
29 October, 2019

Table of Contents

IVEK Corp.
Page 3-1
Page #
P03R017E

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Summary of Contents for IVEK DIGISPENSE 3009

  • Page 1: Table Of Contents

    Page 3-1 Table of Contents Section Description Page # DIGISPENSE 3009 CONTROLLER MODULE, STYLE B ............... 3-2 DESCRIPTION ............................ 3-3 3.1.1 Front Panel Controls And Indicators ....................3-3 3.1.2 Rear Panel Detail..........................3-4 3.1.3 Fluid Movement ..........................3-6 3.1.4 Dispense Rate ..........................3-6 3.1.5 Direction ............................
  • Page 2 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-2 List of Tables Table Description Page # Screen Information…………………………………………………………………………….………..…..3-10 Standard Screen Information ......................3-37 Advanced Use Screen Navigation ....................3-38 Motor/Base Value Selection ......................3-85 Input 1 - Input 4, Input CC 1 and Input CC 2 Signal Description ............. 3-86 Output 4, AUX Out 1 and AUX Out 2 Signal Description ..............

  • Page 3: Digispense 3009 Controller Module, Style B

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B DESCRIPTION The Digispense 3009 Controller Module, Style B, hereafter referred to as the Controller Module, contains all the control, monitoring, and interface components for the dispensing operations. The Controller Module measures 8 1/4" (210mm) wide, 11 1/2" (292mm) deep, 5 3/4" (146mm) high (feet included) and weighs approximately 9.5 pounds (4.3 kilograms).

  • Page 4: Rear Panel Detail

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-4 3.1.1.3 Start Push-button (Figure 3.1 Item 3) This push-button begins the pumping operation. The LED above the push-button illuminates when the pump is operating. 3.1.1.4 Active Indicator (Figure 3.1 Item 4) The Active Indicator illuminates when the pump is operating and blinks when a fault occurs.
  • Page 5 The RS232 interface provides control of all available functions and provides point-to-point communication. The hardware is configured as Data Communications Equipment (DCE) standard. Refer to section 3.3.9.4 for additional information. Figure 3.2 Digispense 3009 Controller Module Rear Panel 29 October, 2019 IVEK Corp.

  • Page 6: Fluid Movement

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-6 3.1.2.8 RS485 Connector (Figure 3.2 Item 8) The RS485 Connector Provides control of all functions and allows for multi-drop communication. Refer to Section 3.3.9.4 for additional information. 3.1.2.9 LOGIC I/O Connector (Figure 3.2 Item 9) The LOGIC I/O connector is used for making the electrical connection to the LOGIC I/O Interface Device.

  • Page 7: Drawback

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-7 3.1.7 Drawback Drawback is provided in Dispense and Meter modes to allow the fluid to move in the opposite direction after a dispense to better separate the fluid at the tip. Often, high viscosity or “stringy” fluids are susceptible to poor separation at the end of a dispense.

  • Page 8: Dispense Mode

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-8 3.3.1 Dispense Mode Dispense Mode is the typical operating mode to use when dispensing fixed amounts of fluids. The amount of fluid to dispense is determined by the calibration of the pump and the configured Dispense Volume. Each stroke of the pump dispenses the calibrated pump volume.

  • Page 9: Help

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-9 NOTE References to push-buttons for fields 3 through 6 refer to the push-button located below a word on the display. For example, the push-button located under 'REFERENCE' will be called the Reference push-button.
  • Page 10 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-10 Screen Description Change Permission Allows changing the Permission level. Dispense Displays total strokes, cycles, and allows changing volume, recipe, direction, rate and drawback settings. Drawback Allows changing drawback volume, drawback rate and drawback dwell.
  • Page 11 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-11 3.3.7.1 Power Up Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator DIGISPENSE 3009 ----- Displays the Controller Module Status ..D D D <—...
  • Page 12 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-12 Power Up Screen Description - The Power Up screen displays the current recipe and Motor/Base selection. The permission level determines which push-buttons are available as shown. The Start push-button is not functional while this screen is visible.
  • Page 13 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-13 3.3.7.2 Prime Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D PRIME <—...
  • Page 14 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-14 Prime Screen Description - The Prime screen displays the current Priming parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 15 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-15 3.3.7.3 Dispense Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D DISPENSE <—...
  • Page 16 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-16 Dispense Screen Description - The Dispense screen displays the current Dispense parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 17 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-17 3.3.7.4 Meter Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D METER <—...
  • Page 18 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-18 Meter Screen Description - The Meter screen displays the current Metering parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 19 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-19 3.3.7.5 Setup A Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP A <—...
  • Page 20 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-20 Setup A Screen Description - The Setup A screen displays some of the higher level settings for the Controller Module and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 21 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-21 3.3.7.6 Drawback Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D DRAWBACK <—...
  • Page 22 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-22 Drawback Screen Description - The Drawback screen displays the current Drawback parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown. Refer to section 3.1.7 for description of Drawback.
  • Page 23 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-23 3.3.7.7 Select New Value and Enter New Value Screens Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ENTER NEW VALUE ----- Displays the parameter to be changed ..
  • Page 24 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-24 Enter New Value Description - The Enter New Value screen allows entry of a numerical value within the indicated range. This screen is only accessible with Supervisor permission. Upon reaching the Enter New Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
  • Page 25 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-25 3.3.7.8 Change Permission Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator CHANGE PERMISSION ----- Display/change the password ...... D D C 0#### ENTER PASSWORD ----- Displays invalid password message ....
  • Page 26 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-26 Change Permission Screen Description - The Change Permission screen is used to change the permission to a lower or higher level. This allows additional or more restrictive access to parameters and screens. The current permission level determines which push-buttons are available as shown.
  • Page 27 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-27 3.3.7.9 Recipe Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator RECIPE 3 SAVE AS (OR GET FROM) RECIPE = ## ----- Display/enter the recipe number ....
  • Page 28 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-28 Recipe Screen Description - The Recipe screen is used to select an existing recipe to load into the Controller Module, save a changed recipe to the same number or a new number, or save a new recipe to an existing number or a new number.
  • Page 29 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-29 3.3.7.11 Fault Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module status ..D D D FAULT <—...
  • Page 30 The Start push-button is not functional, but the Stop push-button is functional while this screen is visible. The Fault description lists the operational fault. The error code is a numerical value and is to be used by IVEK Technical Service personnel. Normal operational faults will cause an error code of '0'.

  • Page 31: Setup

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-31 3.3.8 Setup The following steps will guide you through a basic setup for turning your system on for the first time: CAUTION The Motor/Base Module number selection in the Setup C screen MUST match the Motor/Base Module attached to the Controller Module.
  • Page 32 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-32 NOTE To determine the correct inlet side, the motor connector must be located as shown in the following photos. Inlets Inlets Dual End Motor/Base Modules Motor Connector (2a) Motor Connector (2a) Inlet...

  • Page 33: Faults

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-33 3.3.9.2 Dispense Press the DISPENSE SCREEN push-button to enter Dispense mode. If the left most push-button is labeled METER SCREEN, or has no label, go to SETUP A screen and change Production Mode to DISPENSE.

  • Page 34: Fluidic Setup Mode

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-34 configuration of the fluidic movement profile to provide the flexibility to meet the needs of various applications. The minimum volume of fluid that may be dispensed is 1 calibrated chamber volume, and the maximum volume of fluid that may be dispensed is 10,000 calibrated chamber volumes.

  • Page 35: Display

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-35 3.4.2.1 Prime Mode Prime Mode is the most typically used Fluidic Setup Mode and is used to prime the fluidic tubing and components from the reservoir through to the tip before Production Mode operation. It is also often used in the Reverse Direction to remove the fluid from the fluidic system after Production Mode operations are completed.

  • Page 36: Help

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-36 Field 1 - This field displays screen name and status information. Field 2 - This field displays all the operating parameters. Fields 3 thru 6 - These fields provide function legends for the four function push-buttons directly below the screen.
  • Page 37 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-37 Screen Description Caution Cautions against certain actions Change Password Allows changing the password. Change Permission Allows changing the Permission level. Clear Totalizer Clears the Total Volume and Total Cycles counters. Dispense Displays total strokes, cycles, and allows changing volume, recipe, direc- tion, rate and drawback settings.
  • Page 38 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-38 POWER UP SCREEN FPB2 FPB1 FPB = Function Push- GET RECIPE SCREEN Button FPB4 PRODUCTION MODE SCREEN CONTRAST ADJUST FPB1 traverses SCREEN up the "Screen FPB2 FPB1 Ladder" FPB1 FP LOCK SCREEN...
  • Page 39 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-39 3.4.7.1 Power Up Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator DIGISPENSE 3009 ----- Displays the Controller Module Status ..D D D <—...
  • Page 40 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-40 Power Up Screen Description - The Power Up screen displays the current recipe and Motor/Base selection. The permission level determines which push-buttons are available as shown. The Start push-button is not functional while this screen is visible.
  • Page 41 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-41 3.4.7.2 Prime Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D PRIME <—...
  • Page 42 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-42 Prime Screen Description - The Prime screen displays the current Priming parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 43 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-43 3.4.7.3 Agitate Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D AGITATE <—...
  • Page 44 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-44 Agitate Screen Description - The Agitate screen displays the current Agitate parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 45 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-45 3.4.7.4 Dispense Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D DISPENSE <—...
  • Page 46 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-46 Dispense Screen Description - The Dispense screen displays the current Dispense parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 47 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-47 3.4.7.5 Meter Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D METER <—...
  • Page 48 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-48 Meter Screen Description - The Meter screen displays the current Metering parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 49 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-49 3.4.7.6 Setup A Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP A <—...
  • Page 50 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-50 Setup A Screen Description - The Setup A screen displays some of the higher level settings for the Controller Module and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 51 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-51 3.4.7.7 Setup B Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP B <—...
  • Page 52 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-52 Setup B Screen Description - The Setup B screen displays the lOGIC I/O settings and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 53 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-53 3.4.7.8 Setup C Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP C <—...
  • Page 54 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-54 Setup C Screen Description - The Setup C screen displays some additional settings for the Controller Module and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 55 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-55 3.4.7.9 Setup D Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP D <—...
  • Page 56 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-56 Setup D Screen Description - The Setup D screen displays some additional settings for the Controller Module and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 57 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-57 3.4.7.10 Setup E Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SETUP E <—...
  • Page 58 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-58 Setup E Screen Description - The Setup E screen displays some additional settings for the Controller Module and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 59 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-59 3.4.7.11 Drawback Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D DRAWBACK <—...
  • Page 60 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-60 Drawback Screen Description - The Drawback screen displays the current Drawback parameters and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown. Refer to section 3.1.7 for description of Drawback.
  • Page 61 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-61 3.4.7.12 Auto Trig Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ---- Displays the Controller Module Status..D D D AUTO TRIG <—...
  • Page 62 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-62 Auto Trig Screen Description - The Auto Trig screen displays the information for Auto Trigger and allows a user with Supervisor permission to change the parameters. The current permission level determines which push-buttons are available as shown.
  • Page 63 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-63 3.4.7.13 Prod Dwells Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ---- Displays the Controller Module Status..D D D PROD DWELLS <—...
  • Page 64 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-64 Prod Dwells Screen Description - The Prod Dwells screen displays the production dwell time information and allows a user with Supervisor permission to change the parameters. The current permission level determines which push- buttons are available as shown.
  • Page 65 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-65 3.4.7.14 System Info Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D SYSTEM INFO <—...
  • Page 66 Serial Number - The Serial Number is a unique identifier assigned to the Controller Module and should be used when calling IVEK Corporation with problems or questions. The serial number should match the serial number on the tag located on the rear of the Controller Module.
  • Page 67 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-67 3.4.7.15 Select New Value and Enter New Value Screens Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ENTER NEW VALUE ----- Displays the parameter to be changed ..
  • Page 68 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-68 Enter New Value Description - The Enter New Value screen allows entry of a numerical value within the indicated range. This screen is only accessible with Supervisor permission. Upon reaching the Enter New Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
  • Page 69 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-69 3.4.7.16 Change Permission Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator CHANGE PERMISSION ----- Display/change the password ...... D D C 0#### ENTER PASSWORD ----- Displays invalid password message ....
  • Page 70 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-70 Change Permission Screen Description - The Change Permission screen is used to change the permission to a lower or higher level. This allows additional or more restrictive access to parameters and screens. The current permission level determines which push-buttons are available as shown.
  • Page 71 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-71 3.4.7.17 Change Password and Enter New Password Screens Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator CHANGE PASSWORD ----- Display/select the permission to change ..
  • Page 72 The last password cannot be retrieved. Keep a record of changed passwords in a secure place. IVEK cannot retrieve lost passwords, they can only be reset. Resetting the parameters resets all passwords and setups back to factory defaults and clears all recipes. Refer to section 3.3.7.15.
  • Page 73 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-73 3.4.7.18 Front Panel Lock Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module Status ..D D D FP LOCK <—...
  • Page 74 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-74 Front Panel Lock Screen Description - The Front Panel Lock screen allows a user with Keylock permission to lock certain function on the front. The current permission level determines which push-buttons are available as shown.
  • Page 75 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-75 3.4.7.19 Contrast Adjust Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator CONTRAST ADJUST 3 Press UP Arrow to increase contrast 4 Press DOWN Arrow to increase contrast...
  • Page 76 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-76 Contrast Adjust Screen Description - The Contrast Adjust screen is used to change the contrast on the screen to compensate for changes in light levels within the room and changes in the display due to temperature. The current permission level determines which push-buttons are available as shown.
  • Page 77 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-77 3.4.7.20 Recipe Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator RECIPE 3 SAVE AS (OR GET FROM) RECIPE = ## ----- Display/enter the recipe number ....
  • Page 78 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-78 Recipe Screen Description - The Recipe screen is used to select an existing recipe to load into the Controller Module, save a changed recipe to the same number or a new number, or save a new recipe to an existing number or a new number.
  • Page 79 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-79 3.4.7.22 Clear Totalizer Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator CLEAR TOTALIZER ----- Displays the total volume ......N N D TOTAL VOLUME = ########## STROKES ----- Displays the total cycles ......
  • Page 80 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-80 Clear Totalizer Screen Description - The Clear Totalizer screen displays the total volume and cycles since the last clear and allows these values to be reset to 0. The current permission level determines which push-buttons are available as shown.
  • Page 81 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-81 3.4.7.24 Fault Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator ----- Displays the Controller Module status ..D D D FAULT <—...
  • Page 82 The Start push-button is not functional, but the Stop push-button is functional while this screen is visible. The Fault description lists the operational fault. The error code is a numerical value and is to be used by IVEK Technical Service personnel. Normal operational faults will cause an error code of '0'.
  • Page 83 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-83 3.4.7.25 I/O Test Screen Keylock/Supervisor D = Display P = Push-button Accessible I/O Test C = Display/Change N = Not Accessible/Viewable Operator I/O TEST ----- Display input 1–Display/Change output 1 ... N C C...
  • Page 84 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-84 I/O Test Screen Description - The I/O Test screen is used for trouble shooting the inputs and outputs of the Controller Module. Each input and output can be exercised to verify functionality. The current permission level determines which push-buttons are available as shown.
  • Page 85 (4-lead) 082216-### Motor/Base Module, MegaSpense, Double End NOTE: If the model number for your Motor/Base is not in the table, contact IVEK Technical Service with both the model number and serial number. Table 3.4 Motor/Base Value Selection 29 October, 2019 IVEK Corp.

  • Page 86: Status

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-86 3.4.8 Status The status indicates the operational state of the system. The status is displayed in the upper right hand corner of the display on the Power-Up, Prime, Bubble Clear, Agitate, Dispense, Drawback, Meter, Meter Mult, Setup A, Auto Trig, Setup B, Setup C, Encoder, System Info, and Fault screens.
  • Page 87 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-87 Table 3.6 Output 1 – Output 4, AUX Out 1 and Aux Out 2 Signal Description (18 characters maximum) Operating States STATUS (indicated in upper-right-hand corner of LCD) No Operation INITIALIZING (power-up)
  • Page 88 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-88 3.4.9.3 LOGIC I/O Interface The LOGIC I/O Interface provides connections between the Controller Module and the customer's PLC. Trigger input, ready out and fault out signals are communicated to and from the PLC. Refer to Tables 3.4 and 3.5 for signal descriptions.
  • Page 89 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-89 Table 3.6 LOGIC I/O Interface SIGNAL SIGNAL ISOLATED INPUT 1 + Future Use ISOLATED INPUT 1 - Future Use ISOLATED INPUT 2 + Future Use ISOLATED INPUT 2 - Future Use ISOLATED INPUT 3 +...
  • Page 90 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-90 • After dispense or metering operation is triggered, the values for that operation are fixed. This allows new parameter values for the following operation to be downloaded before the current operation is complete.
  • Page 91 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-91 <value3> Third numerical parameter This is a read only parameter and all numerical values will be ignored. All values in the command string which are not required by the command specified will be ignored. Following is an example of a command string.
  • Page 92 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-92 c => CLEAR FAULTS c or c0 c0,<value2> Clears all faults and reference pumps. d => DIRECTION d or d0 d0,<value2> Returns current Production Mode fluid direction setting. d0,<value2> d0,<value2> Sets the Production Mode fluid direction.
  • Page 93 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-93 <value2> 0 = <TRIGGER> Fault Clear & Reference 1 = <TRIGGER> Fluidic Operations 2 = <LOCK> Motion 3-8 = <LOCK> Front Panel 9 = Reserved 10 = Reserved 11 = <TRIGGER> Production Operations (default) 12 = <LINK>...
  • Page 94 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-94 h23,<value2> Returns the output 3 setting. h23,<value2> h23,<value2> Sets the output 3 configuration. <value2> Same as h20, default = <BUSY> Discharge h24,<value2> Returns the Output 4 setting. h24,<value2> h24,<value2> Sets the Output 4 configuration.
  • Page 95 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-95 6 = Disable Recipe Save, Value Change, Recipe Get Prime Direction & Start Stop - Front Panel k2,<value2> Returns the current Change Permission level. <value2> 0 = Operator 1 = I/O Test...
  • Page 96 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-96 14 = Returning (agitate mode) 18 = Agitate Dwelling 26 = A fault is being cleared r => DISPENSE RATE r or r0 r0,<value2> Returns the current Production mode rate. r0,<value2> r0,<value2>...
  • Page 97 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-97 Default: 0.05 v => DISPENSE VOLUME v or v0 v0,<value2> Returns the current number of strokes in Dispense mode. v0,<value2> v0,<value2> Sets the dispense volume in strokes. <value2>: represents a 5 digit integer...

  • Page 98: Warnings

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-98 y2,<value2> Returns the current Motor/Base selection. y2,<value2> y2,<value2> Sets the Motor/Base configuration. (Refer to Table 3.2) <value2>: Maximum: Minimum: 0 (default) CAUTION The Motor/Base Module number selection in the Setup C screen MUST match the Motor/Base Module attached to the Controller Module.

  • Page 99: Faults

    For any faults other than 1002, 1013 and 1017, the Controller Module will have to be returned to IVEK Technical Support if a power-cycle does not clear the fault. 1002 Motor Stall Fault - “Home” position sensor for rotary motion was not detected, most likely due to a stalled motor.
  • Page 100 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-100 Inlets Inlets Dual End Motor/Base Modules Motor Connector (2a) Motor Connector (2a) Inlet Inlet Single End Motor/Base Modules (3b) (3d) (3b) (3d) (2c) (3a) (3c) (3a) (3c) (2b) Unlock and Lock Here...
  • Page 101 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-101 3. On the Pump Module NOTE Make sure the inlet tubing is larger than, or the same size as, the outlet tubing. Start with the reservoir even with or slightly higher than the Pump Module and the Pump Module even with or slightly higher than the dispense tip.

  • Page 102: Installation

    DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-102 To start metering press the START button or supply a trigger to the rear panel. The system will dispense the liquid based on the Dispense/Meter Rate setting and the displacement of the Motor/Base module. To stop metering operation remove the rear panel trigger signal, or push the Stop push-button.

  • Page 103: Specifications

    The model number provides important information about the specifics of your Controller Module at time of order. Refer to this number when calling IVEK Technical support. The model number for your Controller Module is located in the Title Page section of this manual and on the rear of the Controller Module.
  • Page 104 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-104 Table 3.9 Common Operational Problems And Solutions PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION Ensure AC power cord is plugged into a properly AC power may be absent or grounded three-prong outlet capable of No power, nothing works.
  • Page 105 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-105 Table 3.9 Common Operational Problems And Solutions - Cont. PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION If an input is configured for Front Panel Lock, apply voltage to input. Otherwise, enter KEYLOCK FRONT PANEL LOCK enabled permission password and change Front Panel Lock to DISABLED.
  • Page 106 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-106 Table 3.9 Common Operational Problems And Solutions - Cont. PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION Check cable connection between the Controller Motor Stall Fault Motor cable Module and the Motor/Base Module. Inspect cable and repair if necessary.
  • Page 107 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-107 Table 3.9 Common Operational Problems And Solutions - Cont. PROBLEM PROBABLE CAUSE POSSIBLE SOLUTION Unable to Erase At Least One An error occurred when Cycle power and attempt to reset parameters again.
  • Page 108 DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-108 CHAPTER REVISIONS 10/30/19 Per DCR/N 19499 - Added Section 2.2 Electrical and updated Model # chart 11/7/18 Per DCR/N 18629 - Added New heavy Duty tab numbers to Table 3.4 Value 5 02/28/18 Per DCR/N 18529 - Added Table of Tables and corrected Tables 3.3 - 3.6.
  • Page 109 DRAFT DOCUMENT CARRIER SHEET Document Number: P03R017E Description: Digispense 3009 Controller Module Date Submitted: October 30, 2019 Date Date Reviewed By Signature Delivered Returned Director of Engineering Director of Quality Director of Sales Director of Operations...

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