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Summary of Contents for Estun E-Series
- Page 1 No. OM-352-2-0005 E-Serials Device E300 Operation Manual Read and follow these instructions and all safety blocks carefully. Have only trained and qualified persons install, operate, or service this unit. Give this manual to the operator. For help, call your distributor.
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Page 2: Table Of Contents
3.3 Alarm and Reset .......................... 3-2 3.4 Monitor ............................3-2 3.5 Constant ............................3-4 Appendix A Glossary ....................... I Appendix B Parameters Lists ....................II Appendix C Timing Charts ....................IX Appendix D Alarm List ......................XI Document Version: V1.01 ESTUN AUTOMATION Proprietary... -
Page 3: Preface
This chapter guides the user how to program the product by the E300 device. Chapter 3 Basic Operation This chapter describes the basic operation of the E300 device. Conventions Symbol Conventions The symbols that may be found in this document are defined as follows. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 4 Buttons, menus, parameters, tabs, windows, and dialog titles are in boldface. For example, Boldface click OK. Multi-level menus are in boldface and separated by the ">" signs. For example, choose XX > XX File > Create > Folder. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 5 Press the keys concurrently. For example, pressing Ctrl+Alt+A means the three keys Key 1+Key 2 should be pressed concurrently. Press the keys in turn. For example, pressing Alt, A means the two keys should be Key 1, Key 2 pressed in turn. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 6: Chapter 1 Outline
The E300 is a dedicated NC (numerical control) device for the Torsion Bending Machine, which combines the expertise of ESTUN for many years and provides a complete economic solution for the Torsion Bending Machine with the support of unique drive control technology. -
Page 7: Features
Outline 1.2 Features The E300 device inherits ESTUN classic mode of operation, through a simple and intuitive parameter configuration interface to complete the bending machine control operation. Its friendly interface, easy to use, practical function, and has the following features: ... -
Page 8: Appearance
Single mode, and set the parameter Automatic to Enable on the HMI. Emergency Stop In the case of emergency stop use the EMERGENCY STOP controller. Key Lock A key lock, which can turn ON or turn OFF the device. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 9 9 pins. 2 groups of outputs, each group have × 2 Outputs 10 pins. Connect the servo system by CAN RJ45 protocol. DB-15 Connect the external device, which (Female) controls C-axis. DB-9 Reserved. (Female) Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 10: Electrical Specifications
Encoder Input Phases A, B, C, A\, B\, C\ Output Phases A, A\, B, B\, C, C\ A, B, C H-level is not less than 80%VCC Output Voltage L-level is not greater than 0.3V Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 11 Analog Output Resolution 12bit Channels 2 channels (AO1 to AO4) Operating TMP 0℃ to 40℃ Operating Humidity 5% to 95%, no condensation Environment Storage TMP ﹣20℃ to 70℃ Storage Humidity 5% to 95%, no condensation Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 12: Chapter 2 Programming
When this system status is displayed, the signal Pump is turned ON, and the signal RDY is also turned ON. Idle Only under this system status, the machine can run the programming after you has completed the program and press down the START key. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 13 This area displays the current position value of the axes. In general, the default issued E300 device is the standard version, which only supports the control of X-axis and Y-axis. For the more features, you can contact ESTUN. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 14 You can perform this operation without starting the device. This page lists the information of the set and stored dies. Program This page lists the information of the set and stored programs. Constant The commonly used parameters are displayed on Constant page. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 15: Operation Flow
You can program the bending steps for the same settings on this page, which is commonly employed for quick bending. This page is the initial page when you power up the device. Press F1 key to enter the Single-Step page, as shown in Figure 2-3. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 16 0.00 to 99.99 Hold Time Unit Description The hold (dwell) time of punch at the bending point. Default Range 0.00 to 99.99 Retr.DLY Unit Description The wait time before the X-axis performs the retract. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 17 1 after each product cycle. When the counter has reached 0, the machine is stopped. When the Count Mode is Cnt Up, the stock counter in production mode is increased by 1 after each product cycle. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 18: Multi-Step
You can program the bending steps for the different settings on this page. Multi-step programming is commonly employed for the complex bending, which consist of many different bending steps. Press F2 key to enter the Multi-Step page, as shown in Figure 2-4. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 19 1 after each product cycle. When the counter has reached 0, the machine is stopped. When the Count Mode is Cnt Up, the stock counter in production mode is increased by 1 after each product cycle. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 20 0.00 to 99.99 or 0.000 to 9 999.999 Open Unit s or mm Set the opening distance or opening time for the opening process. Description Default Range 0.000 to 9 999.999 Y-axis Unit Description The programmed value for the Y-axis. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 21 3, retracting delay is 2, and retract distance is 5. Follow the below procedure to perform the program. 2. Move the cursor on (Die), and type 1. Note: For details about the setting of the die, see the section 2.6 Die Settings. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-10...
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Page 22: Manual Movement
Perform this operation can help you adjust or commission the machine. To enter the Manual page, power up the device and wait for the device displays the default page, and then press key, as shown in Figure 2-5. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-11... -
Page 23: Die Settings
Press arrow keys LEFT and RIGHT to select the desired parameter of the die. Press NUMERIC keys to type the proper value. The technical parameters diagram of the die are as shown in Figure 2-7. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-12... -
Page 24: Bend Correction
Corr. α to -2. When the programmed and displayed value is 90, while the actual axis position value is 88, then you shall set the Corr. α to 2. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-13... -
Page 25: Program Management
However, there are a number of bending steps in Multi-Step programming, and Corr. X is assigned to each step. 2.8 Program Management 2.8.1 Create a Program Press F5 key to enter the Program page, as shown in Figure 2-8. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-14... -
Page 26: Edit The Program
The diagram of machine coordinate system is as shown in Figure 2-9. You can refer to this diagram to complete the teaching value of the measurement and set. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-15... - Page 27 Angle is set to 180, in order to ensure that the sheet was clamped. Step 4 Run the device, and record the Y-axis position displayed on the device when the process is in Dwell. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-16...
- Page 28 To teach the R-axis, you can measure and record the actual position of the R-axis directly, that is, measure the vertical distance between the top of the die and the back gauge. Then, enter the TechIn Para page again, and fill the recorded value in the parameter R Teaching. Document Version: V1.01 ESTUN AUTOMATION Proprietary 2-17...
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Page 29: Chapter 3 Basic Operation
Emergency Stop: press down EMERGENCY STOP button, the power supply of the system can be cut off. Stop state When the device is stopped, its indicator lamp can be lighting. In addition, you can see the status on the top of page is Idle or Alarm. Document Version: V1.01 ESTUN AUTOMATION Proprietary... -
Page 30: Alarm And Reset
Press and hold STOP key for 3 seconds when the machine is not running. Valve state When you enter Status Monitor page, you can view the Valve Status tab, as shown in Figure 3-2. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 31 ON, while Blank indicates the port is turned OFF. Alarm history Press arrow key RIGHT on the IO Status tab, you can view the Alarm Record table, as shown in Figure 3-4. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 32: Constant
System Time: 2015/04/05 12:08:54 Decompression Time = 0.20 Set Change Time 0.00 12: 00 Single Multi Manual Program Constant Figure 3-5 The Constant page Table 3-1 list these parameters and their description. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 33 The R-axis is moved to the intermediate position; b. then the X-axis is moved to its intended position; c. finally the R-axis is moved to its intended position. Intermediate R X-movement Intermediate R for X-movement New Position Old Position Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 34: Appendix A Glossary
Decompression One process of the bending step, which can remove the pressure from the sheet. Opening One process of the bending step, which can make the beam moves towards the UDP. Document Version: V1.01 ESTUN AUTOMATION Proprietary... -
Page 35: Appendix B Parameters Lists
When the retract is completed, the Y-axis moves on. To select No, the retract is started when the Y-axis passes the clamping point, the Y-axis does not stop. Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 36 The number of the material, which shall be set on the programming page. － Default Steel; Aluminum; Zn; Stainless Steel; Material5; Material6 Range MatName － Unit Description The name of the material, which is unable to set. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 37 Set a taught position for the clamping point. See the section 2.9 Teaching to perform the teaching operation. － Default － Range Software Version － Unit Description Display the current version of the software. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 38 1 after each product cycle. When the counter has reached 0, the machine is stopped. When the Count Mode is Cnt Up, the stock counter in production mode is increased by 1 after each product cycle. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 39 The programmed value for the C-axis. Description Default Range 0.000 to 9 999.999 Retract Unit Description Retract distance of the selected axis in the current bend. The "backgauge retract" is started when the beam is pinching the sheet. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 40 Description The width of the V-opening. Default Range 0.00 to 180.00 Angle ° Unit Description The angle of the V-opening. Default Range 0.000 to 999.999 Radius Unit Description The radius of the V-opening edges. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
- Page 41 E300 Operation Manual Parameters Lists Default Range 0.000 to 999.999 SafeZone Unit Description To prevent back gauge to die collision, the movement of the R-axis shall be kept in this value add half of V-width. Document Version: V1.01 ESTUN AUTOMATION Proprietary VIII...
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Page 42: Appendix C Timing Charts
R-axis at programmed position C-axis at programmed position (Hydraulic) C-axis at programmed position (Mechanism) Y-axis at programmed position Valve: Closing Valve: Press Valve: Dwell Valve: Decompression Valve: Open Valve: Stop Figure C-1 Timing Chart A Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 43 X-axis can start retracting when the Retr.DLY time has been finished. Then, the X-axis will not reposition until the next step is started. The opening time is started when the Mute Signal is turned from ON to OFF. Document Version: V1.01 ESTUN AUTOMATION Proprietary...
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Page 44: Appendix D Alarm List
Please check and modify the correlative A.23 Dies Collision occurring, which is calculated Manual parameters to a properly value. by the system. A.31 Machine not ready The oil-pump signal is error. Please check its wiring and port allocation. Automatic Document Version: V1.01 ESTUN AUTOMATION Proprietary... - Page 45 DIO port Err The port allocation is incorrect. Check and renumber the port allocation. Manual The license of the device is A.52 System locked Contact ESTUN or manufacturer. Manual incorrect. The power supply is lower than － A.53 Power Off Manual the rated value.
- Page 46 Received PDO length error See the servo user manual. Manual A.84 DRV Err Code 8311 Overload See the servo user manual. Manual A.85 DRV Err Code 8480 Overspeed See the servo user manual. Manual Document Version: V1.01 ESTUN AUTOMATION Proprietary XIII...
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