Estun E200 System Installation Manual
Estun E200 System Installation Manual

Estun E200 System Installation Manual

Numerical control pressbrake

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E200 Installation Manual V2.14
E200 Numerical Control Pressbrake
System Installation Manual
Version : V2.14
南京埃斯顿自动化股份有限公司/ESTUN Automation Co., Ltd
南京江宁经济开发区将军南路 155 号 邮编 211100 电话(TEL):025-52785539
No.155,Jiang Jun Road South,Jiang Ning Development Zone,Nanjing P.R.C 211100

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Summary of Contents for Estun E200

  • Page 1 E200 Installation Manual V2.14 E200 Numerical Control Pressbrake System Installation Manual Version : V2.14 南京埃斯顿自动化股份有限公司/ESTUN Automation Co., Ltd 南京江宁经济开发区将军南路 155 号 邮编 211100 电话(TEL):025-52785539 No.155,Jiang Jun Road South,Jiang Ning Development Zone,Nanjing P.R.C 211100...
  • Page 2: Table Of Contents

    4.7 Keypad diagnosis.......................... 25 4.8 Restore to factory settings ......................26 Appendix 1 Mounting Method ........................27 Appendix 2 External connection diagram ....................28 Appendix 3 FAQ ............................30 Appendix 4 EDC parameters schedule ....................... 32 Appendix 5 E200+EDC alarms schedule ....................33...
  • Page 3: Safety Instruction

    6、 Install E200 controller at an appropriate place to avoid high temperature and being exposed to direct sunlight, and the place should be free from humidity and water droplets. Don’t use the controllers in the places where there’s high temperature, condensation, dust, oil smoke,...
  • Page 4 E200 Installation Manual V2.14 dust. - The place should also be free from flammable, explosive or corrosive gas, strong electromagnetic noise interference. - Ambient temperature is supposed to be within 0~50 centigrade. Put the controller in a room with good ventilation if the environment temperature is over 40 centigrade.
  • Page 5: 1.Specification

    E200 Installation Manual V2.14 1.Specification 1.1 Display LCD Screen: Display window dimension: 72 ×38 Lattice: 240 × 128 pixels Status indicating lamps: In operation: Green indicator lights on to show system is running. Stop: Red indicator lights on to show system stop.
  • Page 6: Ambient Requirements

    E200 Installation Manual V2.14 Input voltage: DC24V +/-10% Single channel current: no more than 20mA Max. total current: no more than 160mA Output channel: External voltage: DC24V +/-10% Single channel current: not more than 200mA Total current: no more than 2A...
  • Page 7: Parameter Introduction

    E200 Installation Manual V2.14 2. Parameter introduction 2.1 Get into Parameter page Follow the steps as below to get into or out of the Parameter page. In Programming page, press “P” key to go to Parameter Management page, turn on the key switch of programming lock.
  • Page 8: Parameter Setup

    E200 Installation Manual V2.14 2.2 Parameter setup PARAMETERS -X Factor A Factor B Min value 10.0 Max value 500.0 3/8 PG Set machine parameters as following steps: 1. Press cursor key to select the parameter. 2. Input required value and press Enter.
  • Page 9: Parameter Introduction

    E200 Installation Manual V2.14 2.3 Parameter introduction 2.3.1 Machine parameters 1. Enable axis output Range: 0, 1 Unit: none Default: 1 Description: 0: action signal output is prohibited 1: action signal output is allowed For example, if the parameter to machine’s X axes is set as 0, then X++,X+,X- and X- - will make no output.
  • Page 10 E200 Installation Manual V2.14 Default: 1 Description: Dividing factor = screw pitch × deceleration ratio between encoder and transmission screw F = Multiplying factor / Dividing factor In short, F means the number of pulses from the encoder every time the pitch is added to 1mm.
  • Page 11 E200 Installation Manual V2.14 Unit: Default: 50 Description: When the relay time comes to an end, the back gauge starts a step change. 9. Relay time for retract Range: 1-9999 Unit: Default: 50 Description: There is some relay time when system receives an external retract signal. When the relay time comes to an end, the back gauge starts to retract at high velocity.
  • Page 12 E200 Installation Manual V2.14 When this parameter is set as 0( or 2 when control methods of motor output is set to 0), the system will automatically search for reference point, and when it’s set as 1, Teach In function is available, otherwise Teach In function is not allowed.
  • Page 13 E200 Installation Manual V2.14 Default: 100 Description: The motor has to stop when reaching this range, so that the back gauge can coast to the range of positioning tolerance with its own inertia. 18. Inc/Dec Counting Range :0,1 Unit :...
  • Page 14 E200 Installation Manual V2.14 Description: Choose CAN bus communication rate. 3.Motor direction Rang: 0, 1 Unit: none Default: Description: Setting motor rotation direction. 4.Positioning high velocity Rang: 0, 2000 Unit: Default: 1000 Description: The motor velocity of positioning. 5.Manual low velocity...
  • Page 15: Installation, Wiring And Commissioning

    E200 Installation Manual V2.14 3. Installation, wiring and commissioning 3.1 Outer dimension E200 offers one ways of mounting: Panel mounting, please see appendix 1. 3.2 Rear panel 3.2.1 Layout The layout of rear panel is shown in following Figure 3-1, which is mainly made up of POWER, INPUT, OUTPUT, Encoder X/Y and COM.
  • Page 16 E200 Installation Manual V2.14 3.2.2 Signal Definition The detailed information of the signal definition is as shown in following table: Name of Terminal Signal Description terminals Name Power System power input terminal, connected to DC+24V terminal System power input terminal, connected to DC0V...
  • Page 17 E200 Installation Manual V2.14 Y axis is in position Figure3-1 Wiring terminals/Signals comparison table...
  • Page 18: Commissioning Procedures Of Controller

    DB-9. 3.3 Commissioning procedures of controller Here is an example of E200 used to drive the frequency inverter for controlling of a normal AC motor. Follow the operation steps as below: 1. Check the power and grounding before switching on CNC system.
  • Page 19 5. If all above items are checked to be correct, close all idle on and energize CNC system. 3.3.2 Commissioning 1. After the controller is energized, the first thing is to set the initial parameters for E200 and the frequency inverter drive.
  • Page 20 E200 Installation Manual V2.14 d) Check and see if front limit and back limit are working. (2)Precision adjustment: a) In single step program, change the set position of X axis from large to small by pressing RUN key to move X axis from back to front. If the position after positioning exceeds the set position, the parameter “Stop range in advance”...
  • Page 21 E200 Installation Manual V2.14 position of Y axis and the pressure. If the counter value does not change at all, please check the connection of controller’s START, COUNT signal wires and make sure they are correct and reliable. 5. Retract adjustment Make a single-step program in programming page(set retract parameter as, say, 5mm).
  • Page 22: 4.Hardware Diagnosis

    E200 Installation Manual V2.14 4.Hardware diagnosis E200 offers a full function of hardware diagnosis which enables the testing to I/O, encoder and keys. Note: Make sure motor power is OFF before making diagnosis. 4.1 Get into Diagnosis page 1. Switch on E200, system stays on single step page, Stop indicating lamp lights on.
  • Page 23 E200 Installation Manual V2.14 INPUT DIAGNOSIS 1----START-----◆ 2-------R---------◇ 3----X-EOT-----◇ 4----Y-EOT ----◆ 5---COUNT-----◆ 6------KEY----- ◇ 7----MRDY-----◆ 8------------------◆ 1/7 PG The number from 1 to 8 in above page represents input from 1 to 8, following icons are used to show if there’s an input or not.
  • Page 24: Output Diagnosis

    E200 Installation Manual V2.14 4.3 Output diagnosis OUTPUT DIAGNOSIS 1---- X-- --------◆ 2------- X- ------◇ 3-----X+ --------◆ 4------- X++ ----◇ 5-----XIP--------◇ 6------- Y-- -----◇ 7-----Y- ---------◇ 8------- Y+ ------◇ 2/7 PG OUTPUT DIAGNOSIS 9 -----Y++ ------◇ 10------YIP------◇ 11----------------◇ 3/7 PG The number from 1 to 11 in above page represents input from 1 to 11, following icons are used to show if there’s an input or not.
  • Page 25: Can Diagnosis

    E200 Installation Manual V2.14 X c Pulse Y counter 3535 Y c Pulse 5/7 PG Run Encoder X clockwise and counterclockwise, the corresponding value of X in the display window shall change to the counting direction. Run X axis, corresponding C pulse of Encoder X in the display window shall jump between 0 and 4.6 CAN diagnosis...
  • Page 26: Keypad Diagnosis

    E200 Installation Manual V2.14 4.7 Keypad diagnosis The Stop indicating lamp extinguishes when user enters into Keypad diagnosis page. KEY DIAGNOSIS Press any key Pressed key: ___ 7/7 PG Except for key, press any of the other keys, the corresponding key symbol or its function shall be displayed in the display window as shown in the following table.
  • Page 27: Restore To Factory Settings

    E200 Installation Manual V2.14 4.8 Restore to factory settings In case the system parameters are in a mess due to unexpected reasons during user’s operation, user may restore the parameters to factory settings and reset the parameters. Please follow the steps...
  • Page 28: Appendix 1 Mounting Method

    E200 Installation Manual V2.14 Appendix 1 Mounting Method Mounting Method: Panel mounting Unit: mm...
  • Page 29: Appendix 2 External Connection Diagram

    E200 Installation Manual V2.14 Appendix 2 External connection diagram Drive with Transducer:...
  • Page 30 E200 Installation Manual V2.14 Drive with servo driver:...
  • Page 31: Appendix 3 Faq

    E200 Installation Manual V2.14 Appendix 3 FAQ Q:No display A:Check the power supply. Make sure the polarity of power is correct. Q:Can’t modify programs and parameters A:Check if COM1 is connected properly to 0V, if KEY is connected properly to +24V.
  • Page 32 E200 Installation Manual V2.14 A:Power system off and power it on. If it also has the report, check parameters carefully please. 14. Q:There is alarm information on display if the motor is driven with EDC. A:Please refer to alarms schedule.
  • Page 33: Appendix 4 Edc Parameters Schedule

    Must be identical to E200’s setting Pn064 3:250K 4:500K 5:1M EDC control methods 0 : Not communication control ① model Must be set to 1 if it connect to E200 — Pn065 1: Communication control model based on CANopen Current forward feed back ②...
  • Page 34: Appendix 5 E200+Edc Alarms Schedule

    EDC’s watch dog cause servo system to reset. A.42 Motor match error Pn042’s setting is not match to Pn223 . CAN communicate error CAN’s cable doesn’t connect properly or E200 has no power supply. A.65﹡ A.95 CAN communicate error EDC’s CAN communication error.
  • Page 35 E200 Installation Manual V2.14 A.98 CAN communicate error 1.CAN’s cable doesn’t connect properly. 2.E200’s CAN baud rate or ID is not equal to EDC’s. 3.Terminal resistor doesn’t connect properly. 4.EDC has no power supply. 5.CAN Cable is too bad. 6.CAN controller broken.

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