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Interpack HSD2000 XS II Series Operation Manual

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HSD2000 XS II 2"/ 3"
TAPE HEAD
UH088 / UH588
OPERATION MANUAL
&
PARTS LISTS
UDH10002 Rev. 0

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Summary of Contents for Interpack HSD2000 XS II Series

  • Page 1 HSD2000 XS II 2”/ 3” TAPE HEAD UH088 / UH588 OPERATION MANUAL & PARTS LISTS UDH10002 Rev. 0...

  • Page 2: Table Of Contents

    OPERATION MANUAL TABLE OF CONTENTS OPERATION MANUAL ................2 TABLE OF CONTENTS ..................... 2 SERVICE INSTRUCTIONS ..................3 Service ............................ 3 Replacement Parts ........................3 WARRANTY......................... 4 DESCRIPTION OF TAPE HEADS................5 SAFETY ISSUES ......................7 Safety Rules ..........................7 Safety Decal Location......................

  • Page 3: Service Instructions

    SERVICE INSTRUCTIONS Service This is the manual for the Intertape HSD2000 XS II series Tape Head. It has been set up and tested in our factory with Intertape brand tapes. If any problems occur when operating this equipment and you desire a service call or phone consultation, call Intertape Customer Service at 1-800-972-4675.

  • Page 4: Warranty

    Intertape sells its HSD2000 XS II series Tape Heads with the following warranties: 1. The knife blades, springs and wipe down rollers will be free from all defects for a period of ninety (90) days.

  • Page 5: Description Of Tape Heads

    DESCRIPTION OF TAPE HEADS STANDARD MODEL MIRROR MODEL Figure 1 The HSD2000 XS II Tape Head (figure1) is designed to apply Intertape brand pressure sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons. It is easy to set-up and to operate. The model shown in this manual is a standard 2”...
  • Page 6 How the Tape Head Works MANDREL PEEL OFF ARM MANDREL ARM CLUTCH AUXILIARY ARM REAR ARM KNIFE ARM FRONT ARM Figure 2 When the operator installs a new tape roll on the mandrel, the Tape Head is ready to operate. The tape leg catches the front side of the incoming carton. The tape is then applied to the top or bottom of the carton with pressure provided by the front arm.

  • Page 7: Safety Issues

    SAFETY ISSUES Safety Rules The Tape Head has been designed to be extremely safe for operators and bystanders. Nevertheless, accidents can happen. Therefore, it is important to follow safe work practices. The operator must read and follow these safety rules when working on or near the device.

  • Page 8: Safety Decal Location

    Safety Decal Location The figure below shows where the safety decal is located on the equipment. Replace decal if it is absent or becomes illegible. Replacement decals can be found in the Parts section of this manual. WARNING Sharp Cutting Blade Figure 4 UDH10002...

  • Page 9: Specifications

    SPECIFICATIONS Dimensions 10,42 1,00 4,358 5,358 2" v. 3" version 22,560 1,114 24,250 Figure 5 Tape Head Weight Tape Head weight when shipped: 2” model: 29 lbs (13 Kg) 3” model: 32 lbs (14.5 Kg) Operating Conditions Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean dry cartons.

  • Page 10: Tape Requirements

    Tape Requirements 1. Type: Intertape brand Pressure Sensitive Carton Sealing Tape. 2. Tape Width: 1 ! to 2 inch wide tape maximum for the 2” model. 2 ! to 3 inch wide tape maximum for the 3” model. 3. Tape roll diameter: Maximum of 16 inches.

  • Page 11: Set-Up Procedures

    SET-UP PROCEDURES Receiving and Handling All contents must be verified upon reception. The following items must be in the box: HSD2000 XS II Tape Head with mandrel arm dismounted, this brochure, 4 mounting adaptors with M6 socket head cap screws, one extra blade flip-guard torsion spring, two knife arm extension springs, two compression springs and two extension springs for the rear arm.
  • Page 12 Figure 6 shows how the tape must be threaded. You can also refer to the diagram on the Tape Head plate for threading instructions. Use a knife to cut tape leg. ADHESIVE SIDE Figure 6 Note: Plastic blade guard must be removed before operating tape head. UDH10002 HSD 2000 XSII 2”...

  • Page 13: Tape Centering

    Tape Centering Should the tape require centering, the tape mandrel can be adjusted in and out. First loosen the 1” hex jam nut, then adjust the shaft in or out as required using a flat-head screwdriver. When the tape is centered, tighten the jam nut. Figure 7 UDH10002 HSD 2000 XSII 2”...

  • Page 14: Tape Tension Adjustment

    Tape Tension Adjustment The roll of tape should turn with slight resistance provided by the mandrel. Mandrel tension may be adjusted by turning the mandrel nut (As shown in Figure 8). Turn clockwise for more tension or counter clockwise to loosen the tension. Loosen Mandrel Figure 8...

  • Page 15: Clutch Roller Tension Adjustment

    Clutch Roller Tension Adjustment The clutch roller should be adjusted for very little tension. Use lock-nut to adjust tension as shown in figure 9. Figure 9 UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...

  • Page 16: Front Leg Length Adjustment

    Front Leg Length Adjustment To adjust the length of the front leg, slide the clutch forward or backward until leg length is satisfactory. To move the clutch, first loosen the two adjustment screws as shown below. Retighten screws once clutch is adjusted. SHORTER FRONT LEG LONGER FRONT LEG ADJUSTMENT...

  • Page 17: Rear Leg Length Adjustment

    Rear Leg Length Adjustment To adjust the length of the rear tape leg, remove the four (4) knife arm screws and adjust length by moving the knife arm forward or backward, as shown in figure 11. REMOVE SCREWS TO SLIDE KNIFE ARM SHORTER LONGER REAR LEG...

  • Page 18: Front Arm Compression Spring Tension Adjustment

    Front Arm Compression Spring Tension Adjustment This adjustment is done to insure gradual reduction in force as the roller travels up on the end of the carton panel to eliminate carton crushing and dog earring as the front arm’s roller turns around the corner onto the center seam. There are two sets of adjustment holes, one for less pressure and one for more pressure.

  • Page 19: Blade Replacement

    Blade Replacement ARNING HE BLADE CONTAINED IN THE EAD IS EXTREMELY SHARP CAUTION WHEN OPENING THE BLADE GUARD AND REPLACING THE BLADE TO AVOID PERSONAL INJURY To replace the blade: 1. Open the blade flipper guard 2. Remove the two (2) button head screws 3.

  • Page 20: Troubleshooting

    TROUBLESHOOTING The Tape Head requires minimum maintenance. Simply replace the blade regularly to provide clean tape leg cuts. PROBLEM POSSIBLE CAUSE AND SOLUTION Rear leg stretched or not cut Blade does not cut. Replace blade. The tape is overstretched by having too much friction on the mandrel or front arm roller.

  • Page 21: Recommended Spare Parts

    RECOMMENDED SPARE PARTS 2” Model: PART NUMBER DESCRIPTION UPE0199 HX II ROLLER SHELL 2" UPH107 CUT-OFF BLADE 48 mm UPH9002 KNIFE SPRING .50 x .059 x 1.75 UPH9010 HX II COMPRESSION SPRING UPH3704 HX II AUXILIARY EXT. SPRING UPM2206 EXTENSION SPRING FLOATING 222 UPH3729 KNIFE GUARD SPRING...
  • Page 22 BLANK UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...

  • Page 23: Parts List

    PARTS LIST URETHANE ROLLER ASSEMBLY........................24 CLUTCH GUIDE ROLLER ASSEMBLY ......................26 AUXILIARY ARM ASSEMBLY..........................28 CLUTCH ASSEMBLY ............................30 MAIN FRAME ASSEMBLY........................... 32 COVER FRAME ASSEMBLY ..........................34 FRONT ARM ASSEMBLY ............................. 36 TAPE SHOE ASSEMBLY............................38 KNIFE ARM ASSEMBLY ............................40 REAR ARM ASSEMBLY............................

  • Page 24: Urethane Roller Assembly

    URETHANE ROLLER ASSEMBLY (UAH0045) (UAH0044) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 25 URETHANE WIPE ROLLER ASSEMBLY (UAH0045) (UAH0044) UAH0045 UAH0044 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UPH0577 FRONT ROLLER CORE UPH0741 FRONT ROLLER CORE UPE0199 XS II ROLLER SHELL 2" UPE0198 XS II ROLLER SHELL 3" UPH0582 FRONT ROLLER BEARING #1 UDH10002...

  • Page 26: Clutch Guide Roller Assembly

    CLUTCH GUIDE ROLLER ASSEMBLY (UAH0059) (UAH0058) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 27 CLUTCH GUIDE ROLLER ASSEMBLY (UAH0059) (UAH0058) UAH0059 UAH0058 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UPH0327 CLUTCH GUIDE ROLLER UPH0325 CLUTCH GUIDE ROLLER UPH0089 BEARING GLYCODUR .50 x .38 LG UPH0091 CLUTCH BEARING UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...

  • Page 28: Auxiliary Arm Assembly

    AUXILIARY ARM ASSEMBLY (USH0814) (USH0808) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 29 AUXILIARY ARM ASSEMBLY (USH0814) (USH0808) USH0814 USH0808 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UAH0057 AUXILIARY ARM LEFT UAH0056 AUXILLIARY ARM RIGHT UPH1281 FRONT ROLLER SHAFT UPH3688 FRONT ROLLER SHAFT UF0960 FHCS HK 1/4-20 X 3/4'' UF0902 FHCS #8-32 X 1/2 UPH0032...

  • Page 30: Clutch Assembly

    CLUTCH ASSEMBLY (USH0805) (USH0817) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 31 CLUTCH ASSEMBLY (USH0805) (USH0817) USH0805 USH0817 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UPH1276 CLUTCH BRACKET UF0905 FHCS HK 10-24 X 5/8'' UF1250 FHCS HK 1/4-20 X 7/8'' UF1240 BHCS HK 1/4-20 X 1/2'' UF1670 NYLON LOCK NUT 1/4-20 UF1721 REG F.W.

  • Page 32: Main Frame Assembly

    MAIN FRAME ASSEMBLY (USH0818) (USH0803) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 33 MAIN FRAME ASSEMBLY (USH0818) (USH0803) USH0818 USH0803 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UPH1278 SPACER BAR UPH3682 SPACER BAR UPH1258 MAIN ASSEMBLY FRAME UF0902 FHCS #8-32 X 1/2 UF1250 FHCS HK 1/4-20 X 7/8'' UF0960 FHCS HK 1/4-20 X 3/4'' UF0905...

  • Page 34: Cover Frame Assembly

    COVER FRAME ASSEMBLY (USH0804) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 35 COVER FRAME ASSEMBLY (USH0804) ITEM PART # DESCRIPTION QTY. UPH0794 STOP RETAINER HX UPH0082 MAIN STOP SPACER UPH3703 AUX. ARM'S SPRING RETAINER UPH0563 SPRING RETAINER SLEEVE UF5500 EXTERNAL RETAINING RING UF1250 FHCS HK 1/4-20 X 7/8'' UF0905 FHCS HK 10-24 X 5/8'' UF0902 FHCS #8-32 X 1/2 UF0960...

  • Page 36: Front Arm Assembly

    FRONT ARM ASSEMBLY (USH0887) (USH0888) 17 18 UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 37 FRONT ARM ASSEMBLY (USH0887) (USH0888) USH0887 USH0888 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UAH0060 FRONT ARM RIGHT WITH BEARINGS UPH1281 FRONT ROLLER SHAFT UPH3688 FRONT ROLLER SHAFT UAH0044 URETHANE ROLLER ASS'Y 3" UAH0045 URETHANE ROLLER ASS'Y 2" UAH0061 FRONT ARM LEFT WITH BEARINGS UAH0040...

  • Page 38: Tape Shoe Assembly

    TAPE SHOE ASSEMBLY (UAH0041) (UAH0040) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 39 TAPE SHOE ASSEMBLY (UAH0041) (UAH0040) UAH0041 UAH0040 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UPH3695 TAPE HEAD SHOE XS II 2" UPH1275 TAPE HEAD SHOE XS II 3" UPH3716 TAPE SHOE GUIDE RIGHT UPH3692 TAPE SHOE GUIDE RIGHT UPH3717 TAPE SHOE GUIDE LEFT UPH3693...

  • Page 40: Knife Arm Assembly

    KNIFE ARM ASSEMBLY (USH0890) (USH0889) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 41 KNIFE ARM ASSEMBLY (USH0890) (USH0889) USH0890 USH0889 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UAH0062 KNIFE ARM RIGHT WITH BEARINGS UPH1273 KNIFE SUPPORTS UPH3691 KNIFE SUPPORTS UPH1272 KNIFE FLIP GUARD UPH3689 KNIFE FLIP GUARD UPH108 KNIFE BLADE UPH107 KNIFE BLADE...

  • Page 42: Rear Arm Assembly

    REAR ARM ASSEMBLY (USH0815) (USH0807) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 43 REAR ARM ASSEMBLY (USH0815) (USH0807) USH0815 USH0807 ITEM PART # DESCRIPTION 2" XS II 3" XS II QTY. QTY. UAH0055 REAR ARM RIGHT SUB. UAH0054 REAR ARM LEFT SUB. UPH1281 FRONT ROLLER SHAFT UPH3688 FRONT ROLLER SHAFT UF0902 FHCS #8-32 X 1/2 UAH0044 URETHANE ROLLER ASS'Y 3"...

  • Page 44: Pivot

    PIVOT (USH0479) (USH0478) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 45 PI V OT (USH 0479) (USH 0478) US H0479 US H0478 IT E M P AR T # DE S C R IP T IO N 2" XS II 3" XS II Q T Y . Q T Y . UP H9008 P IV O T B AR - HX-II UP H9007...

  • Page 46: Mandrel Assembly 3

    MANDREL ASSEMBLY 3” (USH0317) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 47 MANDREL ASSEMBLY 3” (USH0317) ITEM PART # DESCRIPTION QTY. UPH0711 MANDREL ARM UF0810 SHCS HK M6-1 X 8MM UPH0089 BEARING GLYCODUR .50 x .38 LG UF0550 SHCS HK 10-32 X 1/4'' UPH0693 KNIFE ARM SPRING UF0490 SHCS HK #8-32 x 3/8 UF1240 BHCS HK 1/4-20 X 1/2'' UF1970...

  • Page 48: Mandrel Assembly 2

    MANDREL ASSEMBLY 2” (USH0308) UDH10002 HSD 2000 XSII 2” / 3” Manual UH088-UH588...
  • Page 49 MANDREL ASSEMBLY 2” (USH0308) ITEM PART # D ESCRIPTIO N Q TY. UPH0711 MAND REL ARM UPH0007 MAND REL SHA FT UPH0114 PEEL O FF MAIN A RM PLATE UF0649 SHCS HK 1/4-28 X 3/8'' UPH028 TAPE MANDREL UPH0089 BEA RIN G G LYCO DUR .50 x .38 LG UF1920 FIBRE W ASHER 1/2 x 1-3/4 x 1/8 UF1820...

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