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FLASH MOBILE
Operating Manual
Translation of original instructions
D4A4048XA
vers. 2.0
EN

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Summary of Contents for Silca FLASH MOBILE

  • Page 1 FLASH MOBILE Operating Manual Translation of original instructions D4A4048XA vers. 2.0...
  • Page 2 This manual has been drawn up by SILCA S.p.A. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of SILCA S.p.A. Edition: March 2021 Printed in India by MINDA SILCA Engineering Ltd.
  • Page 3 Operating manual FLASH MOBILE IMPORTANT ATTENTION: 1) Following the norms of air transport safety, the battery provided in the machine is in discharged condition. The battery connection of the machine is also disengaged from PCB. This point is also applicable to Shipping by Sea.
  • Page 4: Table Of Contents

    Operating manual FLASH MOBILE INDEX USE OF THE MANUAL ........................1 GENERAL WARNINGS ........................3 1 MACHINE DESCRIPTION ........................4 1.1 Main working parts ........................6 1.2 Technical Data ..........................7 1.3 Battery ............................8 1.4 Electric circuit ..........................9 1.5 Accessories provided ........................10 2 TRANSPORT ............................11 2.1 Packing .............................11...
  • Page 5: Use Of The Manual

    This manual must be read and its contents acquired by those who will use the machine. Manufacturer’s ID FLASH MOBILE has an ID plate located on the right side of the machine, showing the serial number. Fig. 1 (*) see chap. 7 DISPOSAL.
  • Page 6 2) Neck 4) Blade 6) Back 8) Stem GRAPHICS IN THE USER’S MANUAL Obligation to read Pay attention the manual GRAPHICS ON THE FLASH MOBILE MACHINE Obligatory use Read instructions WARNING! cutting tool WARNING! WARNING! Crushing hazard Entanglement hazard of safety goggles...
  • Page 7: General Warnings

    To guarantee maintaining these results over time, please follow the instructions below: • Observe the procedures described in this manual; • Always use Original Silca Tools as they are designed to make the best of FLASH MOBILE and provide quality key-cutting;...
  • Page 8: Machine Description

    Operating manual FLASH MOBILE 1 MACHINE DESCRIPTION FLASH MOBILE is a professional cutting machine for duplicating flat keys used with cylinder, car locks and cruciform keys. On machines for "LAR" region Fig. 3 The main parts of the machine are described below: Fig.
  • Page 9 “read” from the originals. The working parts are described below: Cutting Tool The cutting tool (F) is the part of the FLASH MOBILE used for cutting key blanks. The cutting tool is in HSS super rapid steel and is protected by a special cover (L) to ensure safe operation.
  • Page 10: Main Working Parts

    Operating manual FLASH MOBILE 1.1 Main working parts Fig. 5 A - carriage handle B - carriage movement knob C - clamp carriage D - clamps E - clamp knobs F - cutting tool G - tracer point ring nut...
  • Page 11: Technical Data

    Operating manual FLASH MOBILE 1.2 Technical Data Power supply: Li-Ion Battery 22,2V 2900 mAh Power adaptor: MeanWell GST60A24-P1J - 24V - 2.5A 12VDC 120W - 500 hours of life cycle Cutter motor: by rectified carriage shaft and rack Movements: Cutting tool:...
  • Page 12: Battery

    Operating manual FLASH MOBILE 1.3 Battery On the front side, the machine bears a LED display showing the battery charge level. Fig. 7 GREEN: the battery has been fully charged. On full charge, it will turn GREEN. Unplug the power cord.
  • Page 13: Electric Circuit

    Operating manual FLASH MOBILE 1.4 Electric circuit The main parts of the electric circuit on the key-cutting machine are listed below: 1) Power adaptor 2) Socket for battery charger 3) Main switch 4) Card 5) 22.2V battery 6) 12V-DC motor...
  • Page 14: Accessories Provided

    Operating manual FLASH MOBILE 1.5 Accessories provided FLASH MOBILE comes with a set of accessories for its operation and maintenance (tools, hex wrenches, fuses) supplied in a special tool kit comprising: adjusting keys (2 pcs) allen key 2,5 mm steel bars (2 pcs)
  • Page 15: Transport

    The packed machine can be carried by one person. 2.1 Packing The FLASH MOBILE is packed in a strong cardboard box, the dimensions of which are shown in Fig. 10 sufficiently robust to be used for storing the machine for long periods.
  • Page 16: Machine Installation And Preparation

    3.1 Checking for damage FLASH MOBILE key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual.
  • Page 17: Fixing Bracket

    Operating manual FLASH MOBILE 3.4.2 Fixing bracket The machine can be fixed to the workbench with a special bracket (provided). Proceed as follows: ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery.
  • Page 18: Connection To External Sources

    Operating manual FLASH MOBILE 3.5 Connection to external sources Before, please ensure Battery terminal should be connected. Do not use the machine during charging as it may cause over heating of battery and may damage critical component. To charge the battery, it is necessary to connect the charger to the socket (Z) of the machine and to the power source.
  • Page 19: Machine Regulation And Utilization

    Axis calibration: Axis calibration is regulation of the space between cutting and the stop (Fig. 18 and Fig. 19). The axis setting for the FLASH MOBILE is fixed and is established on assembly in our workshops. Fig. 18 Fig. 19...
  • Page 20 Operating manual FLASH MOBILE Depth calibration: Depth calibration is regulation of the cutting depth (Fig. 18). Proceed as follows: 1) Turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it IS NOT connected to the battery.
  • Page 21 Operating manual FLASH MOBILE Fig. 22 • Turn the nut to the RIGHT (clockwise) to move the tracer point out. Result: SHALLOWER CUTS. Fig. 23 • Turn the nut to the LEFT (counterclockwise) to return the tracer point. Result: DEEPER CUTS.
  • Page 22: Cutting Operations

    Operating manual FLASH MOBILE 5 CUTTING OPERATIONS ATTENTION: for complete safety during the cutting operations, take the following precautions: • Always work with dry hands. • Wear protective goggles even if the machine has a protective shield over the cutting tool.
  • Page 23: Clamp Rotation

    Operating manual FLASH MOBILE Fig. 26 - for "LAR" region Fig. 25 5.1.1 Clamp rotation 1) Loosen the clamp closing knob by a few turns. 2) Turn the clamp so that the required side is facing the tracer point and cutter.
  • Page 24: Key Cutting

    Operating manual FLASH MOBILE 5.1.3 Key cutting ATTENTION: make sure the gauges (Q1) have been lowered. When the key-cutting machine has been turned on by means of main switch (N) it is ready for cutting: 1) Use handle (A) to take the carriage towards the tracer/cutter and hold the tracer against the cut, starting at the key stop (Fig.
  • Page 25 Operating manual FLASH MOBILE Using the bars The bars provided are used for cutting cruciform keys (Fig. 31) and as a tip rest for gauging keys without shoulders (Fig. 32). Cutting cruciform keys using bars The cruciform keys (90°) can be cut with the clamps and the aid of the bars.
  • Page 26: Maintenance

    Operating manual FLASH MOBILE 6 MAINTENANCE ATTENTION: for repairs or replacement of parts for maintenance, the ‘CE’ mark is guaranteed only if original spare parts provided by the manufacturer are used. Although the key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point.
  • Page 27: Replacing The Cutting Tool

    Operating manual FLASH MOBILE 6.2 Replacing the cutting tool In order to substitute the cutting tool you need to remove the cutting tool protective cover (L). To replace a worn cutting tool, proceed as follows: ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery.
  • Page 28: Depth Regulation (Clamp Protection)

    Operating manual FLASH MOBILE 6.4 Depth regulation (clamp protection) FLASH MOBILE incorporates regulation to safeguard the clamps from the possibility of scraping against the tracer point and cutter. ATTENTION: the play between cutting tool/tracer point and clamps must be 0.2 mm.
  • Page 29: Battery Replacement Instructions

    Operating manual FLASH MOBILE 6.6 Battery Replacement Instructions ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery. 1) Carefully turn the key-cutting machine onto its back as shown in picture (Fig.
  • Page 30: Replacing The Main Switch

    Operating manual FLASH MOBILE 6.7 Replacing the main switch ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery.
  • Page 31: Replacing The Motor Start Switch

    Operating manual FLASH MOBILE 6.8 Replacing the motor start switch ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery.
  • Page 32: Replacing And/Or Adjusting Tension On The Belt

    Operating manual FLASH MOBILE 6.9 Replacing and/or adjusting tension on the belt Worn or loose belts must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool/ brush. ATTENTION: turn off the machine with motor switch (T), turn off main power switch (N), close the switch protection cover (N1) and check that it is NOT connected to the battery.
  • Page 33: Disposal

    Operating manual FLASH MOBILE 7 DISPOSAL For correct disposal please refer to current standards legal & statutory requirement of local country. INFORMATION FOR USERS OF PROFESSIONAL EQUIPMENT From “Actuation of Directive 2012/19/EU regarding Waste Electrical and Electronic Equipment (WEEE)” The symbol of a crossed waste bin found on equipment or its packing indicates that at the end of the product’s useful life it must be collected separately from other waste so that it can be properly treated and recycled.
  • Page 34: Assistance

    8.1 How to request service The guarantee attached to the key-cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase. All other service calls must be arranged by the customer with Silca or with a Silca service centre.
  • Page 35 | 21 | European Union DIRECTIVE 2012/19/EU (WEEE) and with the following Standards: EN ISO 12100:2010 EN 60204-1:2018 IEC EN 60034-1:2010 EN 61000-6-1:2007 EN 61000-6-3:2007 + A1:2011 Silca S.p.A. R&D Division is authorized to create a Technical File. VITTORIO VENETO, 15/06/2021...

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