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Summary of Contents for Silca Ilco Orion SMARTY 2000
- Page 1 SMARTY 2000 Operating manual D430568XA vers. ®...
- Page 2 © 2002 SILCA S.p.A - Vittorio Veneto This manual has been drawn up by ILCO ORION. All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying, microfilm or other) without the written permission of ILCO ORION.
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Page 3: Table Of Contents
INDEX GUIDE TO THE MANUAL ......................5 GENERAL INTRODUCTION....................S 1 TRANSPORT 7 1.1 Packing ......................7 1.2 Transport .......................7 1.3 Unpacking ......................7 1.4 Handling the machine ..................7 MAIN WORKING PARTS ................8 MACHINE DESCRIPTION ................9 3.1 Technical Data .....................10 3.2 Electrical system ..................11 ACCESSORIES PROVIDED .................12 MACHINE INSTALLATION AND PREPARATION ........13 5.1 Checking for damage ...................13... -
Page 5: Guide To The Manual
Operating manual - English SMARTY 2000 GUIDE TO THE MANUAL This manual has been produced to serve as a guide for users of the SMARTY 2000 key-cutting machine. Read it carefully; it is essential if you wish to operate your machine safely and efficiently. Consultation The contents of the manual are divided into sections relating to: Transport and handling... -
Page 6: General Introduction
SMARTY 2000 Operating manual - English GENERAL INTRODUCTIONS The SMARTY 2000 key-cutting machine has been designed according to the specifications of the Machine Directives. From the design stage risks for the operator have been eliminated in all areas: transport, key-cutting, regulation and maintenance. A special adhesive label is attached to the machine warning the operator to use goggles during the cutting operations, and this is strongly recommended in this manual. -
Page 7: Transport
Operating manual - English SMARTY 2000 TRANSPORT The SMARTY 2000 key-cutting machine is easily transported and is not dangerous to handle. The packed machine can be carried by one person. Packing The SMARTY 2000 is packed in a strong cardboard box, the dimensions of which are shown in fig.3, sufficiently robust to be used for storing the machine for long periods.Inside the box the machine is enclosed in two expanded polymer shells. -
Page 8: Main Working Parts
SMARTY 2000 Operating manual - English MAIN WORKING PARTS Fig. 4 A - carriage movement lever B - gauge knobs C - tracer point C1- tracer point locking grub screw D - motor D1- motor start switch E - brush E1- brush cover E2- cover fixing Allen screw F - cutting tool... -
Page 9: Machine Description
Operating manual - English SMARTY 2000 MACHINE DESCRIPTION SMARTY 2000 is a professional cutting machine for flat keys used with cylinder, car locks and cruciform keys. The main parts of the machine are described below: Safety device The device is connected to a power plug with a differential switch, power the key-cutting machine by pressing the switch (X1). -
Page 10: Technical Data
SMARTY 2000 Operating manual - English Technical Data ELECTRICAL PROPERTIES: 230V-50Hz 190W- 1,5A 110V-60Hz 250W -3,5A CUTTING TOOL: HSS (Super Rapid Steel) MOTOR: One-speed single phase MOVEMENTS: by ball joint on rectified carriage. CLAMP: rotating with two sides, high precision. MAXIMUM LENGTH OF CUTS: 45 mm DIMENSIONS: width: 360 mm;... -
Page 11: Electrical System
Operating manual - English SMARTY 2000 Electrical system The SMARTY 2000 key-cutting machine is provided with a single phase one-speed motor: 1350 rpm, consumes approximately 0.18 Kw, absorption 1,5A on 230V version; 1680 rpm, consumes approximately 0.18 Kw, absorption 3,5A on 110V version. The main parts of the electric circuit on the SMARTY 2000 are listed below: 1) Safety device inlet. -
Page 12: Accessories Provided
SMARTY 2000 Operating manual - English ACCESSORIES PROVIDED To ensure trouble-free working with the SMARTY 2000, it is advisable to always have certain spare parts on hand. It is advisable to always have a tool box containing: tools, cutting tools, brushes, belts and small replacement parts. -
Page 13: Machine Installation And Preparation
Operating manual - English SMARTY 2000 MACHINE INSTALLATION AND PREPARATION The SMARTY 2000 key-cutting machine can be installed by the purchaser and does not require any special skills. However, some checks and preparation for use need to be carried out by the operator. Checking for damage The SMARTY 2000 key-cutting machine is solid and compact and will not normally damage if transport, unpacking and installation have all been carried out according to the instructions in this manual. -
Page 14: Graphics
SMARTY 2000 Operating manual - English Graphics THE USE OF PROTECTIVE GOGGLES IS COMPULSORY Separate parts The separately packed parts must be installed on the SMARTY 2000 key-cutting machine by the purchaser, as follows: Carriage lever handle Screw the handle (G1) onto the carriage lever (fig.4, page 8). Power cable First connect the safety device (X) (supplied with the 230V machines) to the key-cutting machine and the power cable then connect the free end of the power cable to the power mains (fig.6). -
Page 15: Regulation And Use Of The Machine
Operating manual - English SMARTY 2000 REGULATION AND USE OF THE MACHINE Checking and setting The cutting tool on the SMARTY 2000 is the part used to cut the key blanks and should be periodically checked and replaced, if necessary. Every time the cutting tool is changed, and during periodical operational tests, check calibration. -
Page 16: Key Cutting
SMARTY 2000 Operating manual - English KEY CUTTING ATTENTION: for complete safety during the cutting operations, take the following precautions: • Always work with dry hands. • Check that the machine is properly earthed. • Use the protective goggles, even if the cutting tool is fitted with a protective shield. •... -
Page 17: Using The Accessories
Operating manual - English SMARTY 2000 Using the accessories The accessories provided with the SMARTY 2000 to assist key-cutting are: pins bars. Using the pins The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems, and their purpose is to ensure that the key protrudes sufficiently to be cut properly (fig.10, fig.10- For keys with narrow, thin stems, two pins must be used (fig.10-B), the second one to give a secure grip on the key. - Page 18 SMARTY 2000 Operating manual - English Tip stop with a bar The bars (P) can be used with keys which have no stop (fig.12). Proceed as follows: 1) leave the gauges (B1) in the idle position; 2) insert the bars (P) into the slot in the clamps; 3) rest the tip of the key against the bar (P);...
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Page 19: Maintenance
Operating manual - English SMARTY 2000 MAINTENANCE Although the SMARTY 2000 key-cutting machine does not require special maintenance, it is advisable to check and, if necessary, replace the parts subject to wear, such as: the belt, cutting tool, brush, tracer point. -
Page 20: Replacing The Belt
SMARTY 2000 Operating manual - English Replacing the belt Worn or loose belt must be replaced or adjusted so as to ensure safe and proper operation of the cutting tool/ brush. Proceed as follows: ATTENTION: remove the mains plug. 1) remove the motor cover (E1) by loosening the screws (E2) (fig.4, page 8). 2) loosen the four screws which fix the motor to the base. -
Page 21: Disposing Of Machine
• For information about the collection system for such appliances please contact SILCA S.p.A. or another subject registered in the various National Rolls for other countries in the European Union. Household waste (or of similar origin) can be included in the separate collection system for urban waste. -
Page 22: After-Sales Service
SMARTY 2000 Operating manual - English AFTER-SALES SERVICE Ilco Orion provides full service to purchasers of the SMARTY 2000 key-cutting machine. To ensure complete safety to the operator and machine, any job not specified in this manual should only be carried out by the manufacturer or recommended Ilco Orion Service Centres. - Page 23 Vittorio Veneto VITTORIO VENETO 11/11/2005 CE DECLARATION OF MACHINE COMPLIANCE SILCA S.p.A. - VIA PODGORA 20 ( Z.I.) 31029 VITTORIO VENETO (TV) - (ITALY) TEL. 0438 9136 - FAX. 0438 913800 Declares under its own responsibility that the Key-cutting machine model...
- Page 24 ILCO ORION via Podgora, 20 (Z.I.) 31029 VITTORIO VENETO (TV) - 0438 913636 - Telefax 0438 913650 Internet: www.ilco-orion.it E-mail: ilco-orion@ilco-orion.it...
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