Table of Contents
Advertisement
Advertisement
Table of Contents
Related Manuals for Sunrise Medical STERLING ELITE2 Mini
Summary of Contents for Sunrise Medical STERLING ELITE2 Mini
- Page 1 000691023.UK Service Instructions ELITE2 Mini ELITE2 XS ELITE2 Plus...
- Page 2 Medical service agent. If you do not know of an approved dealer in your area or have any other questions please write or telephone your local Sunrise Medical office (Contact information can be found on the back page of this document or on the website).
-
Page 3: Table Of Contents
Contents Removal of front bumper ........46 Removal of front wheel and brake disc ....47 1.0 Introduction ............4 Removal of brake disc .......... 48 1.1 This user manual ............4 Removal of front wheel hub assembly (PLUS only) . 49 1.2 Identification of the product ........5 Removal of caster fork and yoke (PLUS only)..50 1.3 Symbols used in this manual ........5 Steering bearing removal ........52 2.0 Safety ..............6 Removal of front wheel - (XS & MINI only) ... 53 Removal of drum brake - (XS & MINI only) ... -
Page 4: Introduction
This information is provided on the identification plate. See ‘Identification of the product’. If you have any queries about the use, maintenance or safety of your scooter, please contact your local approved Sunrise Medical service agent. If you do not know of an approved dealer in your area or have any other questions please write or telephone:... -
Page 5: Identification Of The Product
1.2 Identification of the product The identification plate contains the following data: Model Type SN Barcode Elite2 Plus, Elite2 Mini or Date of Manufacture Example: B 123456789 Elite2 XS Serial Number Example Sunrise Medical GmbH 2020-10-01 Kahlbachring 2-4 D-69254 Malsch/Germany 242210201001 SCOOTER / SKOTER / ROLLER Type: Elite2 Mini ISO 7176-19:2008 136kg... -
Page 6: Safety
2.0 Safety 2.1 Personnel qualification Service technicians: • Repairs may only be carried out by trained and authorised service technicians. • During the execution of their work, they are at all times fully responsible for the fulfilment of locally applicable safety guidelines and standards. -
Page 7: Tools, Parts And Components
3.0 Tools, parts and components 3.1 Tools The tools below are needed for various mechanical settings and maintenance: Quantity Description Size (mm) Screwdriver, flathead Screwdriver, crosshead Hammer (plastic) Ring spanner 6, 7, 8, 10, 12, 13, 15, 17, 19, 22 Hex Key 2, 2.5, 3, (2x) 4, (2x) 5, 6 Punch Socket... -
Page 8: Maintenance & Cleaning
Sunrise Medical Service Centre. The contact details of your local Sunrise medical service centre can be found on the inside front cover of this booklet. National and International Website addresses are on the back cover. -
Page 9: Cleaning
5.2 Cleaning Ensure the controller is switched off before cleaning. The scooter should be wiped over once per week with a slightly damp, (not wet), cloth and any fluff or dust that has accumulated around the motors should be blown or dusted away. Make sure that you dry all parts of your scooter if it becomes wet or damp after cleaning or if it is used in a wet or damp atmosphere. -
Page 10: Fault Codes And Possible Causes
7.0 Fault Codes And Possible Causes ELITE PLUS ELITE XS - RS An excessive voltage has been applied to the Power Module. Check the battery connections. Check the correct battery charger is being used and that it is functioning properly. The parking brake has a bad connection. -
Page 11: Maintenance Schedule
Clean the scooter and upholstery regularly. Battery terminal inspection – Remove any corrosion and apply Vaseline. Check upholstery, seating, headrests, arm pads for wear. Complete inspection, safety check and service should be made by a Sunrise Medical authorised dealer. ELITE... -
Page 12: Preventative Maintenance
The key components of the Elite2 scooter have been designed, manufactured, specified and tested in a way to maximise their lifespan. As with all components, some will fail sooner than expected but Sunrise Medical has undertaken 1000’s of testing hours to minimise the chance of this occurring. -
Page 13: Specification Sheets (En 12184 & Iso 7176-15)
9.0 Specification Sheets (EN 12184 & ISO 7176-15) Sunrise Medical Logistics BV Operating temp: -25degC to 50DegC Groningenhaven 18-20, 3433 Storage temp: -40degC to 65degC PE, Nieuwegein, Netherlands Moisture resistance: IPX4 T: +31 (0)30 - 60 82 182 Customer Service No restrictions on humidity and air pressure F: +31 (0)30 - 60 55 880 www.sunrisemedical.com... - Page 14 Model Sterling Elite2 XS Max. user weight 175kg 385.8lb EN12184 class: Metric system Imperial system Description Comments values values & alternative ISO 7176-15 MIN. MAX. MIN. MAX. COMMENTS Total length 1390mm 54.7” Standard configuration Total width 670mm 26.4” Total weight 132 kg 291lb Standard configuration with batteries Transport weight of the heaviest part 72Ah Battery...
- Page 15 Model Sterling Elite2 Plus Max. user weight 175kg 385.8lb EN12184 class: Metric system Imperial system Description Comments values values & alternative ISO 7176-15 MIN. MAX. MIN. MAX. COMMENTS Total length 1390mm 54.7” Standard configuration Total width 650mm 25.6” Total weight 140 kg 308.6lb Standard configuration with batteries Transport weight of the heaviest part 72Ah Battery...
-
Page 16: Service Instructions
10.0 Service Instructions 10.1 Assembly, replacement and adjustment instructions Assembly, replacement and adjustment instructions The paragraphs 6.2 cover illustrated assembly and replacement instructions. Every separate visual instruction is prefaced with: • Preparation remarks • Instructions • Tools used • Notice (if applicable): extra notes covering information you need when executing the specific task ELITE PLUS, XS &... -
Page 17: Elite 2 Plus, Mini & Xs Assembly, Replacement And Adjustment Instructions
10.2 ELITE 2 PLUS, MINI & XS Assembly, replacement and adjustment instructions Removal of basket Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the basket and fixings from the front of the scooter. •... -
Page 18: Removal Of Tiller Moulding
Removal of tiller moulding Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front and rear tiller moulding from the scooter. • Rebuild the scooter in reverse order once completed. Fig. - Page 19 Fig. 10.2.6 Fig. 10.2.6 4. Unscrew and remove 4 (D) screws from inside the front moulding NOTE: Please hand tighten upon reassembly Fig. 10.2.7 5. Remove rear tiller moulding (E) Fig. 10.2.7 ELITE PLUS, XS & MINI Rev.B...
-
Page 20: Removal Of Key Switch
Removal of key switch Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the key switch. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the basket, remove front and rear tiller mouldings and disconnect key switch and power. -
Page 21: Removal Of Charger Plug
Removal of charger plug Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the charger plug. • Rebuild the scooter in reverse order once completed. •... -
Page 22: Removal Of Nose Cone Moulding
Removal of nose cone moulding Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the nose cone moulding. • Rebuild the scooter in reverse order once completed. •... - Page 23 Fig. 6.2.16 Fig. 10.2.16 4. Lift off and remove front nose cone moulding (E) ELITE PLUS, XS & MINI Rev.B...
-
Page 24: Removal Of Front Lights
Removal of front lights Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the front lights. • Rebuild the scooter in reverse order once completed. •... -
Page 25: Removal Of Gas Strut
Removal of gas strut Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the gas strut assembly. • Rebuild the scooter in reverse order once completed. •... - Page 26 Fig. 10.2.22 Fig. 10.2.22 4. Slowly withdraw the bottom bolt, carefully removing the spacers (F) as they become free. NOTE: The bottom fixing bolt is longer than the top bolt. The Elite2 Plus also has thicker bottom spacers. Fig. 10.2.23 5.
-
Page 27: Removal Of Seat
Removal of seat Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the seat. • Rebuild the scooter in reverse order once completed. Fig. -
Page 28: Removal Of Seat Slider
Removal of seat slider Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the seat slider. • Rebuild the scooter in reverse order once completed. •... -
Page 29: Removal Of Seat Slider Spring And Seat Latch
Removal of seat slider spring and seat latch Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the seat slider spring and seat latch. •... - Page 30 Fig. 10.2.32 Fig. 10.2.32 4. Unscrew and remove 2 (D) screws from the latch retaining plate. Then remove the latch retaining plate (E) and the spacers (F) Tightening torque for (D) screws is 9-10Nm. Fig. 10.2.33 5. Remove seat latch (G) from the seat slider assembly Fig.
-
Page 31: Removal Of Battery Cover Shroud
Removal of battery cover shroud Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the battery cover shroud. • Rebuild the scooter in reverse order once completed. •... -
Page 32: Removal Of Battery/Batteries
Removal of battery/batteries Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the battery/ batteries. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the seat and battery cover shroud. - Page 33 Fig. 10.2.39 (PLUS & XS ONLY) Fig. 10.2.39 4. Slide battery retaining bar (D) out Fig. 10.2.40 (ALL MODELS) 5. Remove the fused loom: remove battery terminal cover (E) and then using an 10mm spanner, remove 2 bolts (F) from the battery Tightening torque for (F) bolts is 9-10Nm. Fig.
-
Page 34: Removal Of Central Rear Shroud
Removal of central rear shroud Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the central rear shroud. • Rebuild the scooter in reverse order once completed. •... -
Page 35: Removal Of Rear Shroud (Mini Only)
Removal of rear shroud (MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the rear shroud (MINI ONLY). • Rebuild the scooter in reverse order once completed. •... -
Page 36: Removal Of Transaxle Cover Shroud And Suspension Spring (Mini Only)
Removal of transaxle cover shroud and suspension spring (MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the transaxle cover shroud. • Rebuild the scooter in reverse order once completed. •... - Page 37 Fig. 10.2.50 Fig. 10.2.50 4. Slide off and remove the transaxle cover shroud (D) Removal of suspension spring NOTE: Please remove the transaxle cover shroud before completing this instruction. Fig. 10.2.51 5. Unscrew and remove 2 (E) bolts located at the bottom of the Fig.
-
Page 38: Removal Of Seat Post
Removal of seat post Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the seat post. • Rebuild the scooter in reverse order once completed. •... -
Page 39: Removal Of Shock Absorber (Plus & Xs Only)
Removal of shock absorber (PLUS & XS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the rear shock absorber. • Rebuild the scooter in reverse order once completed. •... - Page 40 Fig. 10.2.59 (XS ONLY) Fig. 10.2.59 4. Using a 17mm spanner and 17mm socket, unscrew and remove 2 (E) bolts from the lower shock absorber assembly under the scooter Tightening torque for (D) bolts is 30Nm. Fig. 10.2.60 5. Remove shock absorber (E) from the scooter Fig.
-
Page 41: Disconnection Of Front And Rear Frames
Disconnection of front and rear frames Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing and And these for XS (instead of the 4mm Hex keys) reconnecting the front and rear frames. • Rebuild the scooter in reverse order once completed. •... -
Page 42: Bearings Exploded View
FIg. 10.2.64 Fig. 10.2.64 4. Remove rear frame (E) from the front frame FIg. 10.2.65 5. Remove bearings (F) from rear frame Bearings exploded view Fig. 10.2.66 Shim rings can optionally be fitted in any combination to remove excess play when connecting the chassis Fig. -
Page 43: Disconnection Of Front And Rear Frames (Mini Only)
Disconnection of front and rear frames (MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for disconnecting the front and rear frames. • Rebuild the scooter in reverse order once completed. •... -
Page 44: Removal Of Rear Lights
Removal of rear lights Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the rear lights. • Rebuild the scooter in reverse order once completed. •... -
Page 45: Removal Of Rear Lights (Mini Only)
Removal of rear lights (MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the rear lights. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the rear shroud. -
Page 46: Removal Of Front Bumper
Removal of front bumper Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front bumper. • Rebuild the scooter in reverse order once completed. Fig. -
Page 47: Removal Of Front Wheel And Brake Disc
Removal of front wheel and brake disc Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the front wheel and brake disc • Rebuild the scooter in reverse order once completed. •... -
Page 48: Removal Of Brake Disc
Fig. 10.2.82 Fig. 10.2.82 4. Remove front wheel (E) Fig. 10.2.83 Removal of brake disc NOTE: Remove front wheel first Fig. 10.2.83 1. Using the 4mm Hex key, unscrew and remove 3 (A) bolts from the brake disc on the wheel assembly Tightening torque for (A) bolts is 5-6Nm. -
Page 49: Removal Of Front Wheel Hub Assembly (Plus Only)
Removal of front wheel hub assembly (PLUS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front wheel hub assembly. • Rebuild the scooter in reverse order once completed. •... -
Page 50: Removal Of Caster Fork And Yoke (Plus Only)
Removal of caster fork and yoke (PLUS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front caster fork. • Rebuild the scooter in reverse order once completed. Fig. - Page 51 Fig. 10.2.90 Fig. 10.2.90 4. Unscrew and remove 2 (D) from each side of the mud guard Tightening torque for (D) bolts is 5-6Nm. Fig. 10.2.91 5. Remove mudguard (E) Fig. 10.2.92 6. Unscrew and remove 2 (F) bolts from either side of the yolk Tightening torque for (F) bolts is 9-10Nm.
-
Page 52: Steering Bearing Removal
Fig. 10.2.94 Fig. 10.2.94 8. Remove yolk (H) from the front assembly Fig. 10.2.95 Steering bearing removal In order to complete this, you must first remove the tiller and the castor fork as described previously. Fig. 10.2.95 1. Remove circlip (A) from bearing assembly Fig. -
Page 53: Removal Of Front Wheel - (Xs & Mini Only)
Removal of front wheel - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front wheel from the XS scooter. • Rebuild the scooter in reverse order once completed. •... -
Page 54: Removal Of Drum Brake - (Xs & Mini Only)
Removal of drum brake - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key N/A Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the drum brake from the front wheel of the XS scooter. • Rebuild the scooter in reverse order once completed. •... -
Page 55: Removal Of Brake Shoe - (Xs & Mini Only)
Removal of brake shoe - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the brake shoe. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the front bumper, front wheel and the drum brake. -
Page 56: Removal Of Front Wheel Bearings - (Xs & Mini Only)
Removal of front wheel bearings - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front bumper. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the front bumper, front wheel and the drum brake. -
Page 57: (Xs & Mini Only)
Removal of tiller assembly and steering bearings - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the front wheel and brake disc • Rebuild the scooter in reverse order once completed. •... - Page 58 Fig. 10.2.110 Fig. 10.2.110 4. Once main fixing screw is loosened, you can then pull up and remove the lower tiller assembly (E) and spacer (F) Fig. 10.2.111 5. Using an adjustable spanner, unscrew and remove nut (G) from the assembly 6.
-
Page 59: Removal Of Front Edging Strip - (Xs & Plus Only)
Removal of front edging strip - (XS & PLUS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the front edging strip. • Rebuild the scooter in reverse order once completed. •... -
Page 60: Removal Of Floor Mat
Removal of floor mat Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the floor mat. • Rebuild the scooter in reverse order once completed. Fig. 10.2.116 Fig. -
Page 61: Removal Of Drive Wheel - (Xs & Mini Only)
Removal of drive wheel - (XS & MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the XS drive wheel. • Rebuild the scooter in reverse order once completed. Fig. - Page 62 Fig. 10.2.120 Fig. 10.2.120 4. Remove transaxle washer (C) NOTE: Replace using the washer size: 28mm*13mm*3.0mm Fig. 10.2.121 5. Remove drive wheel (D) Fig. 10.2.122 6. Remove drive key (E) if necessary Fig. 10.2.121 Fig. 10.2.122 ELITE PLUS, XS & MINI Rev.B...
-
Page 63: Removal Of Drive Wheel (Plus Only)
Removal of drive wheel (PLUS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the Plus drive wheel. • Rebuild the scooter in reverse order once completed. •... -
Page 64: Removal Of Transaxle Washer - Plus Only
Fig. 10.2.126 Fig. 10.2.126 4. Remove drive wheel (C) Fig. 10.2.127 Removal of transaxle washer - Plus only 1. Remove hub cover (A) using a flathead screwdriver (Fig. 6.2.43) Fig. 10.2.127 2. Loosen central nut (B) by 2 turns using a 19mm socket NOTE: After loosening central nut, please elevate rear of scooter Tightening torque for (B) central nut is 55Nm. -
Page 65: Removal Of Inner Tube
Removal of inner tube Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the inner tube. • Rebuild the scooter in reverse order once completed. •... -
Page 66: Removal Of Speed Sensor
Removal of speed sensor Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the speed sensor located on the disc brake caliper. • Rebuild the scooter in reverse order once completed. •... - Page 67 Fig. 10.2.136 Fig. 10.2.136 4. Once nut and washer have been removed, also remove the eyelet (D) on the speed sensor Fig. 10.2.137 5. Remove speed sensor (E) NOTE: When reinstalling, please make sure the distance between the speed sensor and magnet is betwen 5-8mm. Speed should also be checked to ensure accuracy due to tolerances.
-
Page 68: Removal Of 120A & 140A S-Drive
Removal of 120A & 140A S-Drive Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the S-Drive. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the seat and battery cover shroud. - Page 69 Fig. 10.2.142 Fig. 10.2.142 3. Disconnect main loom (E), charger plug (F) and brake plug (G) Fig. 10.2.143 4. Remove gasket (H) Fig. 10.2.144 5. Remove 2 (I) bolts and 2 (J) nuts from S-Drive using the 8mm spanner and 4mm Hex Key NOTE: Be aware that the Earth connector is located on the left fixing Tightening torque for (I) and (J) bolt is 3Nm.
-
Page 70: Removal Of 90A S-Drive (Mini Only)
Removal of 90A S-Drive (MINI only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the S-Drive. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the seat and battery cover shroud. - Page 71 Fig. 10.2.149 Fig. 10.2.149 5. Remove S-Drive (F) from the scooter ELITE PLUS, XS & MINI Rev.B...
-
Page 72: Removal Of Motor Cover Shroud
Removal of motor cover shroud Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the motor cover shroud. • Rebuild the scooter in reverse order once completed. Fig. -
Page 73: Removal Of Anti Tip Wheels
Removal of anti tip wheels Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the anti tip wheels. • Rebuild the scooter in reverse order once completed. Fig. -
Page 74: Removal Of Rear Bumper
Removal of rear bumper Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the rear bumper. • Rebuild the scooter in reverse order once completed. •... -
Page 75: Removal Of Rear Mud Guard
Removal of rear mud guard Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the rear mud guard. • Rebuild the scooter in reverse order once completed. •... -
Page 76: Removal Of Transaxle
Removal of transaxle Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the transaxle. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the seat, battery cover shroud and the motor cover shroud. -
Page 77: Removal Of Motor From Gearbox
Removal of motor from gearbox Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the motor from the gearbox. • Rebuild the scooter in reverse order once completed. •... -
Page 78: Removal Of Brake From Motor
Removal of brake from motor Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the brake from the motor. • Rebuild the scooter in reverse order once completed. •... -
Page 79: Removal Of Motor Brush (Plus & Xs Only)
Removal of motor brush (PLUS & XS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the motor brush for inspection or for replacement. • Rebuild the scooter in reverse order once completed. •... -
Page 80: Removal Of Motor Brush (Mini Only)
Removal of motor brush (MINI Only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the motor brush for inspection or for replacement. • Rebuild the scooter in reverse order once completed. •... -
Page 81: Removal Of Brake Lever
Removal of brake lever Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the brake lever. • Rebuild the scooter in reverse order once completed. NOTE: Before continuing with this instruction, pull back the brake Fig. -
Page 82: Adjustment Of Tiller Height
Adjustment of tiller height Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for adjusting the tiller height. • Rebuild the scooter in reverse order once completed. Fig. 10.2.175 Fig. -
Page 83: Removal Of Display Unit And Throttle Pod (Plus Only)
Removal of display unit and throttle pod (PLUS only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the display unit and the throttle pod • Rebuild the scooter in reverse order once completed. Removal of display unit Fig. - Page 84 Fig. 10.2.179 Fig. 10.2.179 3. Remove throttle assembly (C) from the handlebar, then remove the spacers attached (D) Fig. 10.2.180 NOTE: Unscrew and remove the screw located next to the central fixing bar that contains the earth eyelet 4. Unscrew and remove 4 (E) screws from the welded plates on the central fixing bars NOTE: Please hand tighten upon reassembly NOTE: Push down pod and feed through the rest of the...
-
Page 85: Adjustment Of Delta Steering Wheel Angle
Adjustment of delta steering wheel angle Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for adjusting the delta steering wheel angle. • Rebuild the scooter in reverse order once completed. Fig. -
Page 86: Removal Of Lower Display Pod
Removal of lower display pod Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the lower display pod. • Rebuild the scooter in reverse order once completed. •... - Page 87 Fig. 10.2.189 Fig. 10.2.189 4. Feed gaiter (E) and any other loose connectors through the bottom of the lower display pod (F) 5. The lower display pod can then be removed ELITE PLUS, XS & MINI Rev.B...
-
Page 88: Removal Of Tiller (Plus Only)
Removal of tiller (PLUS Only) Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the tiller - PLUS only. • Rebuild the scooter in reverse order once completed. •... - Page 89 NOTE: At this stage in the instruction, please remove the lower Fig. 10.2.193 display pod Fig. 10.2.193 5. Remove top rubber gaiter (F) from the tiller/steering column assembly Fig. 10.2.194 6. Remove tiller/steering column assembly (G) of the scooter and then the bottom rubber gaiter (H) Fig.
-
Page 90: Removal Of Speed Selector Dial
Removal of speed selector dial Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instruction for removing the speed selector dial from the display unit. • Rebuild the scooter in reverse order once completed. Fig. -
Page 91: Removal Of Wig Wag
Removal of wig wag Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the wig wag. • Rebuild the scooter in reverse order once completed. Fig. 10.2.197 Fig. -
Page 92: Removal Of Mounting Bracket
Removal of mounting bracket Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for removing the mounting bracket. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the display and wig wag from the scooter. - Page 93 Fig. 10.2.203 Fig. 10.2.203 4. Separate mounting bracket (D) from throttle pod ELITE PLUS, XS & MINI Rev.B...
-
Page 94: Attachment Of New Wig Wag
Attachment of new wig wag Preparation Tools used Note! Switch the power off by turning the ignition key Instructions Note! Suitable work area required! • Follow the illustrated instructions for replacing the wig wag. • Rebuild the scooter in reverse order once completed. • In order to complete this, you must first remove the display, the existing wig wag and the mounting bracket. - Page 95 Fig. 10.2.207 Fig. 10.2.207 4. Install the bracket and mounting bracket assembly in the control panel, and then screw in 2 (D) screws to install the mounting extension plate NOTE: Please hand tighten upon reassembly Fig. 10.2.208 5. Attach the Igus bush (E), and place the other bracket segment (F) onto the assembly Fig.
-
Page 96: Trouble Shooting
The warranty will only cover manufacturing defects 2. To enforce the warranty, please contact Sunrise Medical Customer Service with the exact details of the nature of the difficulty. Should you be using the scooter outside the area covered by the Sunrise Medical customer service agent, repairs or replacement will be carried out by another agency as designated by the manufacturer The scooter must be repaired by a Sunrise Medical designated Customer Service agent, (dealer). - Page 97 ELITE PLUS, XS & MINI Rev.B...
- Page 98 ELITE PLUS, XS & MINI Rev.B...
- Page 99 ELITE PLUS, XS & MINI Rev.B...
- Page 100 F: +31 (0)30 – 60 55 880 Sunrise Medical Aps E: info@sunrisemedical.nl Mårkærvej 5-9 www.SunriseMedical.nl 2630 Taastrup Denmark Sunrise Medical HCM B.V. +45 70 22 43 49 Vossenbeemd 104 info@sunrisemedical.dk 5705 CL Helmond www.Sunrisemedical.dk The Netherlands T: +31 (0)492 593 888 Sunrise Medical Pty.
Need help?
Do you have a question about the STERLING ELITE2 Mini and is the answer not in the manual?
Questions and answers