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TMG -ALT95 Product Manual

9,500 lb two post floor plate symmetric auto lift
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1,000lb MOTORCYCLE/ATV LIFT
PRODUCT MANUAL
V2022.03.24
MODEL:TMG-ALT95
9,500 LB TWO POST FLOOR PLATE
SYMMETRIC AUTO LIFT
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
w w w . t m g i n d u s t r i a l . c o m
T o l l F r e e : 1 - 8 7 7 - 7 6 1 - 2 8 1 9

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  • Page 1 1,000lb MOTORCYCLE/ATV LIFT PRODUCT MANUAL V2022.03.24 MODEL:TMG-ALT95 9,500 LB TWO POST FLOOR PLATE SYMMETRIC AUTO LIFT Please read and understand the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer.

  • Page 2: Before You Begin

    IMPORTANT NOTICE Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. Never attempt to lift components without proper lifting tools such as forklift or cranes. Stay clear of any moving parts that can fall and cause injury.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Contents Page No. Before You Begin ..................Installer/Operator Agreement/ Protective Equipment .

  • Page 4: Installer/Operator Agreement/ Protective Equipment

    INSTALLER / OPERATOR PLEASE READ AND FULLY UNDERSTAND. BY PROCEEDING YOU AGREE TO THE FOLLOWING: I have visually inspected the site where the lift is to be installed and verified the concrete to be in good  condi-tion and free of cracks or other defects. I understand that installing a lift on cracked or defective concrete could cause lift failure resulting in personal injury or death.

  • Page 5: Introduction

    INTRODUCTION 1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. 2. Check the voltage, phase, and proper amperage requirements for the motor shown on the motor plate. Electrical work should be performed only by a certified electrician.

  • Page 6: Tools Required

    20. WARNING! RISK OF EXPLOSION. This equipment has internal arcing or sparking parts which should not be exposed to flammable vapors. This machine should not be located in a recessed area or below floor level. 21. MAINTAIN WITH CARE. Keep lift clean for better and safer performance. Follow manual for proper lubrication and maintenance instructions.

  • Page 7: Step 2 / Floor Requirements

    CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS TMG-ALT95 4” Min. Thickness / 3,000 PSI All models MUST be installed on 3000 PSI concrete only conforming to the minimum requirements shown above. New concrete must be adequately cured by at least 28 days minimum.

  • Page 8: Assembly View / Description Of Parts

    PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation. Description Floor plate Front Arm Assembly Rear Arm Assembly Off Side Post with Carriage Assembly Power Side Post with Carriage Assembly Hydraulic Cylinder Hydraulic Power Unit Off Side Post Assembly Hydraulic Cylinder...

  • Page 9: Floor Plan

    FLOOR PLAN MODEL TMG-ALT95 9,500 lbs. / 4320 kg. Lifting Capacity 111” / 2824mm. A- Height Overall: 136" / 3436 mm. B -Width Overall: 1-/5" /30 mm D- Floor Pan Height: 30-1/2" / 776 mm. F -Reach (Front Arm Min.): 48"...

  • Page 10: Clearances

    CLEARANCES 24”(610mm) Minimum to nearest wall 132” (3453mm) Minimum to nearest 14”(350mm) obstruction Minimum to nearest bay or obstruction 105.4” 15” 2676 156” (3963mm) Minimum to nearest obstruction LIFT HEIGHT CLEARANCE NOTE : there must be 70" plus the height of typical vehicle min distance from top of lift to nearest obstruction.
  • Page 11 2. Install a 1/4” NPT straight fitting into each cylinder Fig 3.2 port using Teflon tape then remove the cable sheaves located at the inside bottom of each post by first removing the hex head bolts, and then by removing the sheave pin. Remove cable Remove cable sheaves...

  • Page 12: Step 4 / Site Layout

    STEP 4 (Site Layout) 1. Determine which side of the lift will be the approach side. 2. Now decide where the power unit will be located. The POWER SIDE column has the power unit mounting bracket attached to the side. 3.

  • Page 13: Step 6 / Installing Off Side Post

    If shimming is required, insert the shims as necessary under the base plate so that when the anchor bolts are tightened, the posts will be plumb. (See Fig. 5.3) Fig 5.3 NOTE: Not include the shimming With the foot guards, shims and anchor bolts in place, tighten by securing the nut to the base then turning 3-5 full turns clockwise.

  • Page 14: Step 8 / Installing Hydraulic Lines

    The standard power unit for your lift is 220 volt, 60HZ, single phase. All wiring must be performed by a certified electrician only. SEE WIRING INSTRUCTIONS AFFIXED ALL WIRING MUST BE PERFORMED  TO MOTOR FOR PROPER WIRING INSTRUCTIONS. BY A LICENSED ELECTRICIAN. DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED.

  • Page 15: Step 9 /Routing The Equalizer Cables

    2. Route the power unit hose between the cylinder shaft Fig 8.2 and the equalizer sheave bracket. (See Fig 8.2) Straight Cylinder Fitting Hose WHEN ROUTING HYDRAULIC HOSES THROUGH THE POSTS, ROUTE HOSES THROUGH THE HOSE IS CLEAR OF ANY MOVING PARTS. IT MAY BE NECESSARY TO TIE THE HOSES CLEAR BY USING NYLON TIE STRAPS OR WIRE. FAILURE TO KEEP THE HYDRAULIC HOSES CLEAR MAY RESULTIN THE HYDRAULIC HOSES TO FAIL, WHICH MAY RESULT IN DAMAGE OR PERSONAL HARM.
  • Page 16 With the carriages locked at 28” off the floor, route Fig 9.2 the threaded end of the equalizer cable across to the opposite side base plate sheave and up through the carriage. (See Fig. 9.2) From opposite base plate sheave NOTE: Post and carriage cut away for clarity Route the threaded end up and over the Top Plate Fig 9.3...
  • Page 17 WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES, THE CABLES HAVE STRETCHED BEYOND THE SAFE USEFUL LENGTH AND NEED TO BE REPLACED WITH FACTORY APPROVEDCABLE ASSEMBLIES. DO NOT PLACE WASHERS, SPACERS OR OTHER DEVICES TO “SHORTEN”...

  • Page 18: Step 10 / Installing Floor Plate And Safety Cover

    STEP 10 (Installing Floor Plate and Safety Cover) After safeties have been adjusted and checked for proper Fig 10.1 operation, install and tighten Power Side safety cover and Off Side safety cover mounting screws. (See Fig. 10.1) Screw Install the floor plate between the columns as shown. (See Fig.
  • Page 19 3. Each arm restraint gear can be oriented in a Left or Right configuration on the arms. Each arm and arm restraint gear must be positioned in the proper location in the lift head. (See Fig. 11.3 - 11.4) Fig 11.3 THE ARM RESTRAINT GEARS MUST BE POSITIONED AND ADJUSTED PROPERLY.
  • Page 20 5. Verify the operation of the arm restraints by pulling Fig 11.6 up on the key ring of the arm restraint pin. Pivot the arms back and forth and test the operation of the arm restraint pin in various positions. (See Fig.
  • Page 21 www.tmgindustrial.com 21/47 Toll Free:1-877-761-2819...

  • Page 22: Carriage Stop Bolt Installation Warning

    CARRIAGE STOP BOLT INSTALLATION WARNING YOU MUST RE-INSTALL TOP CARRIAGE-STOP BOLT (SHOWN BELOW). TIGHTEN CARRIAGE-STOP BOLT TO 2- 3 FT.-LBS. OF TORQUE UPON FINAL INSTALLATION INSPECTION. THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT. FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND/OR DEATH AND/OR VOID PRODUCT WARRANTY.
  • Page 23 DO NOT  PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE-ENERGIZED UNTIL ALL MAINTENANCE AND/OR INSTALLATION PROCEDURES ARE COMPLETED. IMPORTANT POWER UNIT INSTALLATION NOTES DO NOT run power unit without oil. Damage to pump can occur. ...

  • Page 24: Step 12 / Power Unit Connection

    STEP 12 (Power Unit Connection) 1. Have a certified electrician run the power supply to motor. Refer to the data plate found on the motor for proper power supply and wire size. RISK OF EXPLOSION This equipment has internal arcing or parts that may spark and should not be exposed to flammable vapors. Motor should not be located in a recessed area or below floor level.

  • Page 25: Post Installation Checklist

    4. Before proceeding, double-check to make sure all cables are properly positioned within the grooves of ALL sheaves. Make sure all cable sheave retaining pins and/or clips are secure. 5. Check to make sure that all safety locks are cleared and free. 6.

  • Page 26: Step 15 / Bleeding The Cylinders

    STEP 15 (Bleeding the Cylinders) THE LIFT WILL MOVE DOWN WHEN BLEEDING MAKE SURE ALL EQUIPMENT, PERSONNEL, HANDS AND FEET ARE CLEAR BEFORE BLEEDING. After electrical power is connected and oil reservoir is full, press button to raise lift. Continue raising until lift cylinders fully extend to full height. DO NOT continue pressing button after lift reach-es full height.
  • Page 27 Shall provide necessary lockout/tag out means for energy sources per ANSI Z244.1-1982 (R1993), Safety Requirements for the Lockout/Tag out of Energy Sources, before beginning any lift repairs. Shall not modify the lift in any manner without the prior written consent of the manufacturer. LIFT OPERATION SAFETY DAILY inspect your lift.
  • Page 28 NEVER LEAVE LIFT IN ELEVATED CONDITION  unless all Safety Locks are engaged. AVOID excessive rocking of vehicle while on lift.  When lowering the lift pay careful attention ALWAYS CLEAR AREA if vehicle is in danger of falling. that all personnel and objects are kept clear. ...
  • Page 29 Position vehicle for proper weight distribution arms under vehicle to allow adapters to contact at the manufacturer’s recommended pick up points. Push the RAISE button or rotate the control switch on the power unit. NOTE: Allow (2) seconds between motor starts. TYPICAL LIFTING POINTS Failure to comply may cause motor burnout.
  • Page 30 DO NOT enter work area or go under vehicle if safety locks are not engaged.  CLEAR AREA if vehicle is in danger of falling.  DO NOT position yourself between a wall and the lift. If the vehicle falls in that direction, you may be severely ...
  • Page 31 Always keep bolts tight. Check periodically.  Always keep lift components clean.  Always if oil leakage is observed, call local service representative.  Always replace ALL FAULTY PARTS before lift is put back into operation.  Daily: Make a visual inspection of ALL MOVING PARTS and check for excessive signs of wear. ...
  • Page 32 TO RAISE LIFT Read operating and safety manuals before using lift.  Always lift a vehicle according to the manufacturers recommended lifting points.  Position vehicle between posts.  Adjust swing arms so that the vehicle is positioned with the center of gravity midway between pads. ...
  • Page 33 WARNING: If cement anchor bolts are loose or any component of the lift is found to be defective, DO NOT USE THE LIFT. Never operate the lift with any person or equipment below the vehicle. Never exceed the rated lift capacity. Always ensure the safeties are engaged before any attempt is made to work on or near the vehicle. Never leave lift in elevated position unless the safeties are engaged.
  • Page 34 WIRE ROPE INSPECTION AND MAINTENANCE Lifting cables should be replaced every three - five years or when visible signs of damage are apparent. DO NOT  USE LIFT WITH DEFECTIVE / WORN CABLES. Lifting cables should be maintained in a well-lubricated condition at all times. Wire rope is only fully protected ...
  • Page 35 Safety Labels www.tmgindustrial.com 35/47 Toll Free:1-877-761-2819...
  • Page 36 www.tmgindustrial.com 36/47 Toll Free:1-877-761-2819...
  • Page 37 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can ensure that your shop is profitable, productive and safe.
  • Page 38 DO NOT leave the controls while the lift is still in motion.  DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position.  DO NOT go near vehicle or attempt to work on the vehicle when being raised or lowered. ...

  • Page 39: Troubleshooting Guide

    LIFT WILL NOT RAISE POSSIBLE CAUSE Air in oil, Cylinder binding, Cylinder leaks internally, Motor run backward under pressure, Lowering valve leaks, Motor runs backwards, Pump damaged, Pump won’t prime, Relief valve leaks, 10. Voltage to motor incorrect, REMEDY INSTRUCTION Check for proper oil level.
  • Page 40 MOTOR WILL NOT RUN POSSIBLE CAUSE Fuse blown, Limit switch burned out, Micro switch burned out, Motor burned out, Voltage to motor incorrect, REMEDY INSTRUCTION Check for correct voltage ........Compare supply voltage with voltage on motor name tag.
  • Page 41 WILL NOT RAISE LOADED LIFT POSSIBLE CAUSE Air in oil, Cylinder binding, Cylinder leaks internally, Lift overloaded, Lowering valve leaks, Motor runs backwards, Pump damaged, Pump won’t prime, Relief valve leaks, 10. Voltage­to motor incorrect, REMEDY INSTRUCTION Check oil level ......... . The oil level should be up to the bleed screw in the reservoir with the lift all the way down.
  • Page 42 LIFT WILL NOT STAY UP POSSIBLE CAUSE 1. Air in oil, (1,2,3) 2. Check valve leaks, (6) 3. Cylinders leak internally, (7) 4. Lowering valve leaks, (4,5,1,7,6) 5. Leaking fittings, (8) REMEDY INSTRUCTION Check oil level ......... . The oil level should be up to the bleed screw in the reservoir with the lift all the way down.

  • Page 43: Part Number Lists

    PARTS EXPLOSION -(1) www.tmgindustrial.com 43/47 Toll Free:1-877-761-2819...
  • Page 44 PARTS EXPLOSION -(2) www.tmgindustrial.com 44/47 Toll Free:1-877-761-2819...
  • Page 45 PARTS EXPLOSION -(3) www.tmgindustrial.com 45/47 Toll Free:1-877-761-2819...
  • Page 46 PARTS EXPLOSION -(4) www.tmgindustrial.com 46/47 Toll Free:1-877-761-2819...
  • Page 47 PARTS LIST Ref# Description Ref# Description Spring circlip ¢25 Arm restraint pin Out gear Pulley wheel 98x16 Oilless bearing 2516 Arm restraint spring Cover board weld Cotter 3x45 Plain washer ¢12 Plain washer ¢25 Spring washer ¢12 Extension spring Hexagon socket head cap screw Bump shield block M12x20 Nylon sleeve...

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