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Titan PowrCoat Series Operating Manual

Air powered airless sprayer
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Operating manual
Betriebsanleitung ............p. 24
Mode d'emploi ................. p. 48
Air Powered Airless Sprayer
Mit Druckluft betriebenes Airless-Spritzgerät
Pulvérisateur sans air pneumatique
Edition 8 / 2013
Ausgabe
D
F
Models:
0533730W
0533745W
0533940W
0533960W
0533975W
PowrCoat Series
Models:
0533730C
0533745C
0533940C
0533960C
0533975C
0533 802B

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Summary of Contents for Titan PowrCoat Series

  • Page 1 Operating manual Betriebsanleitung ....p. 24 Mode d’emploi ....p. 48 PowrCoat Series Air Powered Airless Sprayer Mit Druckluft betriebenes Airless-Spritzgerät Pulvérisateur sans air pneumatique Models: Models: 0533730C 0533730W 0533745C 0533745W 0533940C 0533940W 0533960C 0533960W 0533975C 0533975W Edition 8 / 2013...
  • Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: 1. Release the pressure from spray gun and hose. 2. Secure the Titan spray gun using the safety catch on the trigger. 3. Switch off unit. Be safety conscious!

  • Page 3: Table Of Contents

    Contents Contents Page Page Troubleshooting .................13 Safety regulations for Airless spraying ........2 Airless gun ....................13 Explanation of symbols used .............. 2 Air motor ....................13 Compressor safety .................. 3 Spray patterns ..................14 Setting up on uneven surfaces ............3 Fluid pump ....................15 General view of application .............

  • Page 4: Safety Regulations For Airless Spraying

    1MΩ. • For reasons of function, safety and durability use only original Titan high-pressure hoses. Danger of fire from solvent and paint fumes • Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings.

  • Page 5: Compressor Safety

    Safety precautions Compressor Safety • Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS PowrCoat units are Air-Powered (powered by an air compressor). sheet and technical information to ensure safe use. Follow all safety precautions given by the compressor manufacturer • Use lowest possible pressure to flush equipment. regarding electrical and general safety. • When cleaning the unit with solvents, the solvent should Locate the compressor outside the immediate spraying area to avoid never be sprayed or pumped back into a container with a...

  • Page 6: General View Of Application

    The following section contains a brief description of the technical construction for better understanding of the function. Latex paint, dispersion paints, fire protection and thick film materials, TITAN PowrCoat are high-pressure spraying units driven by air power zinc dust and micaceous iron ore paints, airless spray primer, provided by an air compressor. sprayable glue, anti-corrosive agents, thick coating materials and An air compressor connected by an air hose drives the air motor (1) bitumen-like coating materials.

  • Page 7: System Diagram

    Description of unit System diagram 9 Automatic lubricator adjustment 1 Cart assembly (cart models only) 10 Air regulator 2 Air motor 11 Air hose connection 3 Air pressure gauge 12 Grounding lug 4 Air filter / moisture separator 13 Filter assembly 5 Pressure bleed valve 14 Gun hose connection 6 Fluid pump...

  • Page 8: Technical Data For Powrcoat Units

    Description of unit Technical data for PowrCoat units PowrCoat 730 PowrCoat 745 PowrCoat 940 PowrCoat 960 PowrCoat 975 Model Number Cart 0533730C 0533745C 0533940C 0533960C 0533975C Wall 0533730W 0533745W 0533940W 0533960W 0533975W Max. operating pressure 3000 PSI (20.7 MPa, 207 4000 PSI (27.6 MPa, 276 6000 PSI (41.4 MPa, 414 7500 PSI (51.7 MPa, 517...

  • Page 9: Operation

    Operation Operation 5. Verify that the air compressor meets the power requirements necessary to effectively power the sprayer. See “Technical Data”, section 3.4 to determine air requirements. This equipment produces a fluid stream at extremely high pressure. Read and understand the warnings The requirements will vary on each model. in the Safety Precautions section at the front of this manual before operating this equipment.

  • Page 10: Automatic Lubricator

    Operation Automatic Lubricator 8. Turn the air regulator (2) clockwise to increase pressure until the sprayer cycles evenly and solvent flows freely from the The automatic lubricator (Fig. 7, item 1) provides lubrication to the bleed hose. air that is being delivered to the system. It is set at the factory for the 9.

  • Page 11: Spraying

    Operation 12. Open the shutoff valve. The handle should now be in line Earth the gun by holding it against the edge of the with the valve. metal container while flushing. Failure to do so may 13. Turn the air regulator clockwise to increase pressure until the lead to a static electric discharge, which may cause sprayer cycles evenly.

  • Page 12: Pressure Relief Procedure

    Operation Cleanup Cleanup Pressure Relief Procedure Be sure to follow the Pressure Relief Procedure when The sprayer, hose, and gun should be cleaned thoroughly after daily use. Failure to do so permits shutting the unit down for any purpose, including material to build up, seriously affecting the servicing or adjusting any part of the spray system, performance of the unit.

  • Page 13: Cleaning The Air Filter

    Cleanup Maintenance Maintenance 11. Close the shutoff valve (fig 12, 1). The figure shows the handle in the closed position. 12. Close the bleed valve by turning it fully clockwise. Before proceeding, follow the Pressure Relief 13. Open the shutoff valve (fig. 12, 1). The handle should now be Procedure outlined previously in this manual.

  • Page 14: Maintaining The Filter Assembly

    Maintenance Air Motor Maintenance Maintaining the Filter Assembly Air motors require a normal maintenance and service inspection Clean the filter regularly. Dirty or clogged filters can greatly reduce at 1500 hours service. Service procedure includes replacement of filtering ability and cause a number of system problems including motor service kit, minor.

  • Page 15: Troubleshooting

    Troubleshooting Troubleshooting Airless Gun Problem Cause Solution Spitting gun Air in system Inspect connections for air leaks. Dirty gun Disassemble and clean. 3. Needle assembly out of adjustment Inspect and adjust. Broken or chipped seat Inspect and replace. Gun will not shut off Worn or broken needle & seat Replace.

  • Page 16: Spray Patterns

    Troubleshooting Spray Patterns Problem Cause Solution Tails Inadequate fluid delivery Fluid not atomizing correctly: Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pump. Hour glass Inadequate fluid delivery Same as above.

  • Page 17: Fluid Pump

    Troubleshooting Fluid Pump Problem Cause Solution Pump delivers on upstroke only 1. Lower foot valve ball is not seating due to Remove foot valve assembly. Clean and inspect. Test or goes up slowly and down fast trash or wear. foot valve by filling with water. If ball fails to seal the (commonly called downstroke seat, replace ball.

  • Page 18: Servicing

    Servicing Servicing Servicing the Air Motor The Air Motors require a normal mantenance inspection at 1500 hours of service on the non-circulating models. Service procedure includes replacement of the Minor Motor Service Kit (see next page for part numbers). It is suggested that one Major Motor Service Kit (which includes the minor kit) be kept on hand for normal maintenance and emergency repairs. See next page for part numbers of the Major Motor Kit Maintenance The 700/900 Series Air Motor should be serviced with moisture-...
  • Page 19 Servicing Accessing the Air Motor (Fig. 17) 5. Place new gasket (34) into position in motor base (24). 6. Place piston assembly (12, 13) into motor base (24). Do not In order to be able to access the air motor, certain components must damage O-ring.

  • Page 20: Servicing The Pump Assembly 185-551 • 730 / 940

    1000 hours of use or earlier if there is excessive leakage from the top packing, or if pump strokes become faster on one stroke or another. The use of Titan Piston Lube Part # 314-480 is recommended as an upper packing lubricant. DO NOT SUBSTITUTE oil, water or solvent for an upper packing lubricant.
  • Page 21 Servicing Service Kits Reassembly Procedure 1. Insert upper packing set (19) into pump block (21). The minor service kits for pump assembly 185-551 come in three versions. They include kits with 1) Peak of “V” packings must point upwards on Polyethylene/Leather packings, 2) Leather packings reassembly.

  • Page 22: Servicing The Pump Assembly 155-559 • 745 / 960

    1000 hours of use or earlier if there is excessive leakage from the top packing, or if pump strokes become faster on one stroke or another. The use of Titan Piston Lube Part # 314-480 is recommended as an upper packing lubricant. DO NOT SUBSTITUTE oil, water or solvent for an upper packing lubricant.
  • Page 23 Servicing Reassembly Procedure Service Kits If cylinder (12) and displacement rod (6) are reusable, then only a minor kit part # 155-051 or The minor service kits for pump assembly 155- 155-055 may be required for reassembly. 559 come in two versions. They include kits with 1) Polyethylene/Leather packing and 2) Leather 1.

  • Page 24: Servicing The Pump Assembly 0533908 • 975

    1000 hours of use or earlier if there is excessive leakage from the top packing, or if pump strokes become faster on one stroke or another. The use of Titan Piston Lube Part # 314-480 is recommended as an upper packing lubricant.
  • Page 25 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Main Assembly Hauptbaugruppe Ensemble principal * See separate listing * Siehe separate Auflistung * voir la liste de pièces distincte Pos. Description Benennung Description 0533203A 0533203A 0533203A 0533203A 0533203A Cart assembly (cart Wagenbaugruppe Ensemble de chariot model) (Wagenmodell) (modèles à chariot)
  • Page 26 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Cart Assembly Wagenbaugruppe Ensemble de chariot Pos. Description Benennung Description 9885571 9885571 9885571 9885571 9885571 Plug (2) Stöpsel (2) Fiche (2) 0533201A 0533201A 0533201A 0533201A 0533201A Cart weldment Rahmen Châssis 670-105 670-105 670-105 670-105...
  • Page 27 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Wall Mount Assembly Baugruppe Wandhalterung Ensemble de montant mural Pos. Description Benennung Description 0533200A 0533200A 0533200A 0533200A 0533200A Wall mount weldment Rahmen zur Montage an Ensemble soudé du die Wand montant mural 862-472 862-472 862-472 862-472...
  • Page 28 Pos. Description Benennung Description 0533224A 0533224A 0533224A 0533224A 0533224A Eye hook assembly Ösenhaken Ensemble de crochet fermé 9885633 9885633 9885631 9885631 9885631 Adapter Anschlussstück Adaptateur 0533333 0533333 0533327 0533327 0533327 Air tube, 90º Luftschlauch, 90º Tube d'air, 90º 0533319 0533319 0533319 0533319 0533319 Ball valve...
  • Page 29 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Air Motor Assembly Luftmotor Moteur pneumatique 0533730W 0533730C 0533745W 0533745C PowrCoat...
  • Page 30 Pos. Description Benennung Description 9805428 9805428 Screw (6) Schraube (6) Vis (6) 858-660 858-660 Locking bolt (2) Arretierbolzen (2) Boulon d’arrêt (2) 858-611 858-611 Stop nut (2) Stellmutter (2) Écrou d’arrêt (2) 742-905 742-905 Trip retainer (2) Bedienungsarretierung (2) Dispositif de retenue du déclenchement (2) 742-001 742-001 O-ring (2) O-Ring (2) Joint torique (2) 738-213...
  • Page 31 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Air Motor Assembly Luftmotor Moteur pneumatique 0533940W 0533940C 0533960W 0533960C 0533975W 0533975C PowrCoat...
  • Page 32 Pos. Description Benennung Description 9805428 9805428 9805428 Screw (8) Schraube (8) Vis (8) 858-660 858-660 858-660 Locking bolt (2) Arretierbolzen (2) Boulon d’arrêt (2) 858-611 858-611 858-611 Stop nut (2) Stellmutter (2) Écrou d’arrêt (2) 742-905 742-905 742-905 Trip retainer (2) Bedienungsarretierung (2) Dispositif de retenue du déclenchement (2) 742-001 742-001...
  • Page 33 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Fluid Pump Assembly 185-551* Flüssigkeitspumpe 185-551* Pompe de fluides 185-551* 0533730W 0533730C 0533940W 0533940C * See Section 8.2 for service kits * Siehe Abschnitt 8.2 bezüglich Service-Kits * Consulter la section 8.2 pour les trousses d’entretien PowrCoat...
  • Page 34 Pos. Description Benennung Description 181-906 181-906 Lower pump block Unterer Pumpenblock Bloc inférieur de la pompe 175-001A 175-001A Upper packing assembly, leather Obere Packung, Leder Garniture supérieure, cuir 178-001A 178-001A Upper packing assembly, leather/ Obere Packung, Polyethylen/Leder Garniture supérieure, Polyéthylène/ polyethylene cuir 178-320A 178-320A Upper packing assembly, Teflon Obere Packung, Teflon Garniture supérieure, Téflon 155-906 155-906 Upper packing spring Konusfeder Ressort de garniture supérieure 185-984 185-984 Displacement rod Kolbenstange Tige de piston 185-011 185-011 Spring retainer...
  • Page 35 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Fluid Pump Assembly 155-559* Flüssigkeitspumpe 155-559* Pompe de fluides 155-559* 0533745W 0533745C 0533960W 0533960C * See Section 8.3 for service kits * Siehe Abschnitt 8.3 bezüglich Service-Kits * Consulter la section 8.3 pour les trousses d’entretien PowrCoat...
  • Page 36 Pos. Description Benennung Description 155-907 155-907 Lower pump block Unterer Pumpenblock Bloc inférieur de la pompe 155-052A 155-052A Upper packing assembly, leather Obere Packung, Leder Garniture supérieure, cuir 155-053A 155-053A Upper packing assembly, leather/ Obere Packung, Polyethylen/Leder Garniture supérieure, Polyéthylène/ polyethylene cuir 182-906 182-906 Upper packing spring Konusfeder Ressort de garniture supérieure 155-010 155-010 Washer Scheibe Rondelle 155-982 155-982 Displacement rod Kolbenstange Tige de piston 155-009 155-009 Washer Scheibe...
  • Page 37 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Fluid Pump Assembly 0533908* Flüssigkeitspumpe 0533908* Pompe de fluides 0533908* 0533975W 0533975C * See Section 8.4 for service kits * Siehe Abschnitt 8.4 bezüglich Service-Kits * Consulter la section 8.4 pour les trousses d’entretien PowrCoat...
  • Page 38 Pos. Description Benennung Description 142-917 Lower pump block Unterer Pumpenblock Bloc inférieur de la pompe 138-052A Upper packing assembly, leather/ Obere Packung, Polyethylen/Leder Garniture supérieure, Polyéthylène/cuir polyethylene 142-004 Upper packing spring Konusfeder Ressort de garniture supérieure 138-029 Gasket Scheibe Joint d’étanchéité 138-917 Displacement rod Kolbenstange Tige de piston 138-001 Spring retainer Federhalter Ressort conique 142-003 Lower packing spring Druckfeder Ressort de garniture inférieure 138-153A Lower packing assembly, leather/ Untere Packung, Polyethylen/Leder Garniture inférieure, Polyéthylène/cuir polyethylene...
  • Page 39 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Automatic lubricator assembly Automatischer Druckluftöler Lubrificateur automatique PowrCoat...
  • Page 40 Pos. Description Benennung Description 0533910 0533910 0533910 0533910 0533910 Panel mount nut Mutter für Tafelmontage Écrou de fixation au panneau 0533909 0533909 0533909 0533909 0533909 Body connector Gehäusestecker Connecteur du corps 0533911 0533911 0533911 0533911 0533911 Filter element Filterelement Élément filtrant 0533915 0533915 0533915 0533915 0533915 Filter bowl...
  • Page 41 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange High Pressure Filter Hochdruckfilter Filtre à haute pression Filter Assembly Specifications Maximum Working Pressure ..5000 psi (34 5 MPa) / 7500 psi (51.7 MPa) Filter Area ......... 18 In (116 cm Outlet Ports ........
  • Page 42 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Bleed Valve Assembly Ablassschlauchbaugruppe Assemblage de la soupape de décharge Pos. Description Benennung Description 944-024 944-024 944-024 944-024 944-024 Knob Knopf Bouton 944-020 944-020 944-020 944-020 944-020 Valve housing Ventilgehäuse Logement de la soupape 944-004 944-004 944-004...
  • Page 43 Spare parts diagram Ersatzteilbild Illustration des pièces de rechange Siphon Hose Assembly Syphonschlauchbaugruppe Assemblage du tuyau de siphon Pos. 730C 745C 940C 960C 975C Description Benennung Description 0533906 0533906 0533906 0533906 0533906 Hose Schlauch Tuyau 103-679 103-679 103-679 103-679 103-679 Hose clamp Schlauchklemme Collier du tuyau...

  • Page 44: Accessories For Powrcoat Units

    Accessories for PowrCoat units Zubehör für PowrCoat-Geräte Accessoires pour groupes PowrCoat Description Benennung Description 103-826 5 Gal. Siphon Hose Assembly w/Rock 5 Gal. Saugschlauch w/Steinabschneider 1” Assemblage du tuyau de siphon de 19 litres avec grille à Catcher 1” x 4.5’ x 4.5’ roches de 2,5 cm x 1,4 m 103-808 55 Gal. Siphon Hose Assembly w/Rock 55 Gal.

  • Page 45: Gun Manifold Assemblies (Optional)

    Gun Manifold Assemblies (Optional) Pistolenmehrfachanschluss (Optional) Ensembles de collecteur de pistolet (facultatifs) Single Gun • Einfache Pistole • Pistolet simple 1-Gun add-on Add-A-Gun Kit 1-Pistolenerweiterung Kit zur Pistolenerweiterung Pistolet simple additionnel Trousse pour ajouter un pistolet 975-111 975-311 975-200 975-300 (1/4”...

  • Page 46: Warranty

    Titan component parts, or tampering with the unit in a manner to impair normal operation. Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
  • Page 47 United States Sales & Service International Sales international@titantool.com Phone: 1-800-526-5362 Fax: 1-800-528-4826 Fax: 1-763-519-3509 1770 Fernbrook Lane 1770 Fernbrook Lane Plymouth, MN 55447 Plymouth, MN 55447 www.titantool.com PowrCoat...

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