Enerpac WJ60 Instruction Sheet

Enerpac WJ60 Instruction Sheet

Hydraulic wheel truck jack

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POWERFUL SOLUTIONS. GLOBAL FORCE.
L4026
Rev. A
Repair Parts Sheets for this product are available from the
Enerpac web site at www.enerpac.com, or from your nearest
Authorized Enerpac Service Center or Enerpac Sales offi ce.
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY ISSUES
Read all instructions, warnings and precautions
carefully.
Follow
precautions to avoid personal injury or damage to
the jack. Enerpac cannot be responsible for any damage or injury
from unsafe use, lack of maintenance or incorrect operation. Do
not remove warning labels, tags, or decals. In the event any
questions or concerns arise, contact ENERPAC or a local
Enerpac distributor for clarifi cation.
The maximum working pressure of the jack hydraulic system is
4,250 psi [293 bar] on the advance side. Catastrophic failure of
jack and/or related hydraulic components may occur if this limit
is exceeded. Serious personal injury, property damage and/or
damage to jack may result.
If you have never been trained on high-pressure hydraulic safety,
consult your distributor or service center for a free Enerpac
Hydraulic Safety Course.
A CAUTION is used to indicate correct operating or maintenance
procedures and practices to prevent damage to, or destruction
of equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may
cause serious injury or even death.
2.1 Hydraulic Jack Safety Precautions
Failure to comply with the following safety precautions could
result in equipment damage and/or personal injury:
WARNING: Wear proper personal protective gear when
operating hydraulic equipment.
WARNING: The jack is to be used for lifting only!
Support the load after completing the lift using
approved accessories or by other appropriate means.
Never get under a load being supported only by the jack.
WARNING: Never exceed the rated capacity of the
jack. Allow for a margin of safety that accounts for
possible shifting loads or side loading conditions.
DANGER: To avoid serious personal injury, keep
hands and feet away from hydraulic cylinder and
related components during jack operation.
DANGER: Do not handle pressurized lines. Escaping
oil under pressure can penetrate the skin, causing
serious injury. If oil is injected under the skin, see a
doctor immediately.
12/12
any
recommended
Instruction Sheet
Hydraulic Wheel Truck Jack
safety
WARNING: The jack's hydraulic components must not be
repaired or adjusted except by an authorized service center.
Never tamper with overload protection devices. Higher
settings may result in equipment damage and/or personal injury.
CAUTION: When jack is not in use, fully retract the
cylinder and protect the entire unit from external damage.
Keep the jack clean, avoid weld splatter, and store in a
clean dry area. INSPECT ALL JACK COMPONENTS BEFORE USE.
CAUTION: Keep the jack away from fl ames and
heat. For optimum performance, do not expose the
jack to temperatures above 65 °C [150 °F].
WARNING: BE SURE LIFTING ARRANGEMENT IS
STABLE BEFORE LIFTING LOAD. Use jack on solid
surface capable of supporting the load and the base of
the jack. Always center the load on the lifting saddle of the jack.
If the jack is not perpendicular to the load, slipping or loss of
load is possible. Damage to jack may also occur.
WARNING: Distribute the load evenly when performing
lifts with multiple jacks. Failure to heed this warning may
cause loss of load and/or failure of the jack, resulting in
property damage and/or personal injury.
IMPORTANT: Hydraulic equipment must only be
serviced by a qualifi ed hydraulic technician. For repair
service, contact the Authorized ENERPAC Service
Center in your area. To protect your warranty, use only ENERPAC oil.
WARNING: Immediately replace worn or damaged
parts with genuine ENERPAC parts. Standard grade
parts will break causing personal injury and property
damage. ENERPAC parts are designed to fi t properly and
withstand high loads.
CAUTION: To avoid damage to jack internal
components, do not continue pressurizing the jack
cylinder after it reaches maximum extension or
retraction.
CAUTION: Refer to the Jacking Safely section of this
manual (Section 5.2) before lifting any loads with the
jack. Be certain to observe and follow all rules and
precautions contained in this section.
Model WJ60

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Summary of Contents for Enerpac WJ60

  • Page 1 Failure to comply with the following safety precautions could service, contact the Authorized ENERPAC Service result in equipment damage and/or personal injury: Center in your area. To protect your warranty, use only ENERPAC oil. WARNING: Wear proper personal protective gear when WARNING: Immediately replace worn or damaged operating hydraulic equipment.
  • Page 2: Product Data

    3.0 PRODUCT DATA Table 1 - General Specifi cations, Model WJ60 Wheel Truck Jack Load Rating 60 US tons [54 metric tons, 533 kN] Maximum Working Pressure (cylinder advance) 4250 psi [293 bar] Required Working Pressure (cylinder retract) 1650 psi [114 bar]...
  • Page 3 Firmly push the male coupler half into the female coupler Figure 2, Features and Components, Model WJ60 half until a “click” is heard and engagement is felt. If needed, rotate sleeve on female coupler half so that notch 4.0 INITIAL SETUP...
  • Page 4: Operation

    Refer to Section 5.6 for additional information. supports) of appropriate load rating. 5.0 OPERATION WARNING: Use of U-Rings with the model WJ60 wheel truck jack will result in a potentially unstable lifting 5.1 Control Valve arrangement. The load cap may become disengaged Hydraulic fl...
  • Page 5: After Completing The Job

    5.5 Stacking Instructions - Extensions and Spacers Extensions and spacers are available as optional accessories Important: Refer to from your Enerpac authorized distributor. They may be ordered Table 4 for maximum individually or in sets. See Figure 6. additional stack height information.
  • Page 6: Oil Specifications

    WARNING: Failure to observe the following instructions could allow load to shift or drop. Serious personal injury Use Enerpac HF hydraulic oil or an equivalent hydraulic oil and/or property damage may result. meeting the specifi cations shown in the following table:...
  • Page 7 [6,3 mm]. Pilot-operated check valve leaking Have pilot-operated check valve and related components internally. inspected by an Enerpac Authorized Service Center. Repair or replace components as required. External hydraulic leakage. If oil leakage is visible, have jack hydraulic components inspected by an Enerpac Authorized Service Center.
  • Page 8 Rep. office Enerpac For the location of your nearest authorized Russian Federation Une division d’ACTUANT France S.A. Enerpac Integrated Solutions B.V. Enerpac Service Center, visit us at ZA de Courtaboeuf Admirala Makarova Street 8 Opaalstraat 44 www.enerpac.com 32, avenue de la Baltique...

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