Enerpac Pow'r-Riser PR Series Instruction Sheet

Enerpac Pow'r-Riser PR Series Instruction Sheet

Air operated lifting jacks
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POWERFUL SOLUTIONS. GLOBAL FORCE.
L3085
Rev. C
Index:
English. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-20
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Hollands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Português . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Suomalainen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Norsk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
Svensk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
中文 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
日本語 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . N/A
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY ISSUES
Read all instructions, warnings and precautions
carefully.
Follow
precautions to avoid personal injury or damage to
the jack. Enerpac cannot be responsible for any damage or injury
from unsafe use, lack of maintenance or incorrect operation. Do
not remove warning labels, tags, or decals. In the event any
questions or concerns arise, contact ENERPAC or a local Enerpac
distributor for clarifi cation.
The maximum working pressure of the jack hydraulic system
varies between 6,000 and 10,200 psi [414 and 703 bar],
depending on jack model. Refer to pressure listings in Table 1,
General Specifi cations.
If you have never been trained on high-pressure hydraulic safety,
consult your distributor or service center for a free Enerpac
Hydraulic Safety Course.
A CAUTION is used to indicate correct operating or maintenance
procedures and practices to prevent damage to, or destruction of
equipment or other property.
A WARNING indicates a potential danger that requires correct
procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may
cause serious injury or even death.
Failure to comply with the following safety precautions could
result in equipment damage and/or personal injury:
WARNING: Wear proper personal protective gear when
operating hydraulic equipment.
WARNING: The jack is to be used for lifting only! Support
the load after completing the lift using approved
accessories or by other appropriate means. Never get
under a load being supported only by the jack.
WARNING: Never exceed the rated capacity of the jack.
Allow for a margin of safety that accounts for possible
shifting loads or side loading conditions.
12/12
any
recommended
Instruction Sheet
Pow'r-Riser
PR Series Air Operated Models
DANGER: To avoid serious personal injury, keep
hands and feet away from hydraulic cylinder and
related components during jack operation.
DANGER: Do not handle pressurized lines. Escaping oil
under pressure can penetrate the skin, causing serious
injury. If oil is injected under the skin, see a doctor
immediately.
WARNING: The jack's internal relief valve must not be
repaired or adjusted except by an authorized service
center. Never tamper with overload protection devices.
Higher settings may result in equipment damage and/or personal
safety
injury.
CAUTION: When jack is not in use, fully retract the
cylinder and protect the entire unit from external damage.
Keep the jack clean, avoid weld splatter, and store in a
clean dry area. INSPECT ALL JACK COMPONENTS BEFORE USE.
CAUTION: Keep the jack away from fl ames and
heat. For optimum performance, do not expose the
jack to temperatures above 65 °C [150 °F].
WARNING: BE SURE LIFTING ARRANGEMENT IS
STABLE BEFORE LIFTING LOAD. Use jack only on a
solid and level surface, capable of supporting the load
and the base of the jack. Always center the load on the lifting
saddle of the jack. If the jack is not perpendicular to the load,
slipping or loss of load is possible.
WARNING: Distribute the load evenly when performing
lifts with multiple jacks. Failure to heed this warning may
cause loss of load and/or failure of the jack, resulting in
property damage and/or personal injury.
IMPORTANT: Hydraulic equipment must only be
serviced by a qualifi ed hydraulic technician. For repair
service, contact the Authorized ENERPAC Service Center
in your area. To protect your warranty, use only ENERPAC oil.
WARNING: Immediately replace worn or damaged parts
with genuine ENERPAC parts. Standard grade parts will
break causing personal injury and property damage.
ENERPAC parts are designed to fit properly and withstand high
loads.
CAUTION: To avoid damage to jack internal
components, do not continue pressurizing the jack
cylinder after it reaches maximum extension or
retraction.
®
Lifting Jacks

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Summary of Contents for Enerpac Pow'r-Riser PR Series

  • Page 1 CAUTION: When jack is not in use, fully retract the the jack. Enerpac cannot be responsible for any damage or injury cylinder and protect the entire unit from external damage. from unsafe use, lack of maintenance or incorrect operation. Do Keep the jack clean, avoid weld splatter, and store in a not remove warning labels, tags, or decals.
  • Page 2: Product Data

    PRASA150_ _L 1333 PRASA200_ _L 1778 Hydraulic Oil Type Enerpac HF (Refer to Table 8 for oil specifi cations) Maximum Hydraulic Oil Temperature 170 ºF [76 °C] Hydraulic Reservoir Oil Capacity (approximate - when fi lled to 4.2 gallons [15,9 liters]...
  • Page 3: Initial Setup

    Allowing excessive moisture or foreign #3 - if equipped) or the lifting eyebolt(s) (callout #17 - if particles to enter the air motor will void the Enerpac warranty. equipped). 4.3 Using the Jack for The First Time Note: Lifting bars are installed on short stroke PRAMA060, PRA_ A100 and PRASA150 Series models.
  • Page 4: Operation

    (neutral/hold) position. Be sure that the proper Enerpac U-Rings are installed on the cylinder (refer to Section 5.6 for U-Ring installation and stacking instructions). If U-Rings are not used, be sure that other load supports of appropriate load rating are in place.
  • Page 5 (See Figure 4) additional stack height information. Extensions and spacers are available as optional accessories from your Enerpac authorized distributor. They may be ordered individually or in sets. Refer to tables 3 and 4 for additional Cylinder Rod information. Figure 4, Extension and Spacer Installation (typical)
  • Page 6 WARNING: Failure to observe the following instructions could allow load to shift or drop. Serious personal injury Table 6 - Load Caps and/or property damage may result. Load Cap Model Numbers When using PRE Series extensions and/or PRS Series spacers, Jack Model Non-Swivel Swivel Load Cap...
  • Page 7: Maintenance

    . when U-Rings are installed. If oil level is low, add Enerpac HF hydraulic oil as required. If Enerpac HF is not available at the work site, use an equivalent Steel U-Ring hydraulic oil that meets the specifi...
  • Page 8 Water Drain until the oil level is about 1 inch [25 mm] below top of reservoir. Use Enerpac HF hydraulic oil or a suitable equivalent that meets the specifi cations shown in Table 8. Figure 7, Air Line Lubricator and Filter/Regulator Reinstall oil fi...
  • Page 9: Troubleshooting

    Use only SAE 10 [ISO 32] detergent oil or an approved antifreeze lubricant. Air motor corroded, damaged, worn or Have air motor inspected by Enerpac Authorized Service Center. Repair or seized. replace as required. Pump element damaged, worn or Have pump element inspected by Enerpac Authorized Service Center.
  • Page 10 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 11 Si necesita resolver causar lesiones graves. Si se inyecta aceite bajo la piel, alguna duda, póngase en contacto con ENERPAC o con algún consulte a un médico inmediatamente. distribuidor local de Enerpac.
  • Page 12: Datos Del Producto

    15.5 PRASA20027L 26.5 Nota: Consulte el catálogo de Enerpac para consultar las dimensiones externas de los productos. 4.0 CONFIGURACIÓN INICIAL Antes de comenzar, compruebe el nivel del lubricador para línea de aire (anotación #7) y añada más lubricante si es necesario. Utilice 4.1 Añadir aceite...
  • Page 13 Referencias: 1. Palanca de bloqueo de la manija 2. Conjunto de manija 3. Barra de elevación 4. Válvula de suministro de aire 5. Válvula de control, manual RAISE 7. Lubricador para línea de aire LOWER 8. Conducto de aireación del depósito 9.
  • Page 14 4.3 Uso del gato por primera vez ADVERTENCIA: Asegúrese de que el gato está situado en una superfi cie de soporte sólida y nivelada, con el Nota: Consulte la Sección 5.0 para ver las instrucciones de cilindro de elevación en posición perpendicular al funcionamiento detalladas del gato.
  • Page 15 Debe conocer el peso de aquello que desea elevar y elegir un posición central (neutral/de retención). gato que tenga una capacidad adicional de, al menos, un 20 por Asegúrese de que se instalan los anillos en U de Enerpac ciento. correctos en el cilindro (consulte la Sección 5.6 para ver las Todos aquellos que hagan uso del gato deberán adquirir y estar...
  • Page 16 Tabla 3) Enerpac. Pueden solicitarse de manera individual o en conjunto. Consulte las tablas 3 y 4 para obtener información adicional. Las extensiones de la serie PRE permiten que la altura de la Importante: Consulte elevación útil del gato aumente en longitudes de 127, 178, 229...
  • Page 17 Anillo en U de acero Tabla 5: Altura adicional máxima con extensiones Anillo en U de (parte superior) de la serie PRE y piezas de distancia de la aluminio serie PRS opcionales Tabla 5: Altura adicional Posicionador máxima (Dimensión “X”) (en cada anillo Modelo de gato en U y en la...
  • Page 18: Mantenimiento

    Si el nivel de aceite es bajo, añada aceite hidráulico HF de completamente replegado y el motor apagado. Elimine el aceite Enerpac, según sea necesario. Si no hay aceite HF de Enerpac usado, de acuerdo con la legislación y normas aplicables.
  • Page 19 Para obtener servicio de reparación, contacte con su centro de servicio técnico autorizado Enerpac. Únicamente un centro de servicio técnico autorizado Enerpac puede reparar el gato y sus componentes. ADVERTENCIA: No apriete o afl oje los conectores Lubricador hidráulicos cuando el sistema hidráulico del gato esté...
  • Page 20 Añada aceite HF de Enerpac según se necesite. del aceite. Viscosidad del aceite demasiado alta o Drene y rellene el depósito con aceite HF de Enerpac. demasiado baja. Fugas de alta presión en la bomba. Solicite la inspección del sistema hidráulico en un centro de servicio técnico autorizado Enerpac.
  • Page 21 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 22 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 23 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 24 Rep. office Enerpac For the location of your nearest authorized Russian Federation Une division d’ACTUANT France S.A. Enerpac Integrated Solutions B.V. Enerpac Service Center, visit us at ZA de Courtaboeuf Admirala Makarova Street 8 Opaalstraat 44 www.enerpac.com 32, avenue de la Baltique...

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