Enerpac Pow'r-Riser PR Series Instruction Sheet

Enerpac Pow'r-Riser PR Series Instruction Sheet

Lifting jacks electric operated models
Hide thumbs Also See for Pow'r-Riser PR Series:
Table of Contents

Advertisement

Available languages

Available languages

Quick Links

POWERFUL SOLUTIONS. GLOBAL FORCE.
L3093
Rev. B
Index:
English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping
damage is not covered by warranty. If shipping damage is found,
notify carrier at once. The carrier is responsible for all repair and
replacement costs resulting from damage in shipment.
2.0 SAFETY ISSUES
Read all instructions carefully. Follow all recommended safety
precautions to avoid personal injury as well as damage to the jack
and/or damage to other property. Enerpac cannot be responsible
for any damage or injury from unsafe use, lack of maintenance
or incorrect operation. Do not remove warning labels, tags, or
decals. In the event any questions or concerns arise, contact
Enerpac or a local Enerpac distributor for clarification.
If you have never been trained on high-pressure hydraulic safety,
consult your distributor or service center for a free Enerpac
Hydraulic Safety Course.
This manual follows a system of safety alert symbols, signal
words and safety messages to warn the user of specific hazards.
Failure to comply with these warnings could result in death or
serious personal injury, as well as damage to the equipment or
other property.
The Safety Alert Symbol appears throughout this
manual. It is used to alert you to potential physical
injury hazards. Pay close attention to Safety Alert
Symbols and obey all safety messages that follow this symbol to
avoid the possibility of death or serious personal injury.
Safety Alert Symbols are used in conjunction with certain Signal
Words that call attention to safety messages or property damage
messages and designate a degree or level of hazard seriousness.
The Signal Words used in this manual are DANGER, WARNING,
CAUTION and IMPORTANT.
DANGER: Indicates a hazardous situation that, if not
avoided, will result in death or serious personal
injury.
WARNING: Indicates a hazardous situation that, if not
avoided, could result in death or serious
personal injury.
CAUTION: Indicates a hazardous situation that, if not
avoided, could result in minor or moderate
personal injury.
IMPORTANT: Indicates information considered important,
but not hazard related (e.g. messages relating
to property damage). Please note that the
Safety Alert Symbol will not be used with this
signal word.
03/14
Instruction Sheet
Pow'r-Riser
PR Series Electric Operated Models
The High Voltage Symbol indicates that high voltage
is present inside an enclosure or device, and that a risk
of electric shock exists. To prevent death or serious
personal injury resulting from an electric shock, always disconnect
power cord from electrical outlet or other power source before
performing any inspection, maintenance or repair procedures.
1.2 Safety Precautions - Pow'r Riser Lifting Jacks
WARNING: Failure to observe and comply with the
following precautions could result in death or serious
personal injury. Property damage could also occur.
• Keep hands and feet away from hydraulic cylinder and related
components during jack operation.
• Always wear proper personal protective equipment (PPE)
when operating hydraulic equipment (such as gloves, eye
protection, head protection, protective footware, etc.).
• Do not handle pressurized lines. Escaping oil under pressure
can penetrate the skin, causing serious personal injury. If oil is
injected under the skin, see a doctor immediately.
• The jack is to be used only for lifting loads only. Never use the
jack for pushing or separating objects, or for other non-lifting
related purposes.
• The jack should not be used to hydraulically support the
load for any period of time after the lift has been completed.
Support the load with Enerpac U-Rings (optional accessory)
or appropriately rated load supports immediately after it has
been lifted to the desired height.
• Never exceed the rated capacity of the jack. Allow for a margin
of safety that accounts for possible shifting loads or side
loading conditions. Failure to follow this warning could cause
the jack to fail.
• Never tamper with overload protection devices. The jack's
internal relief valve must not be repaired or adjusted except by
an authorized service center. The maximum hydraulic pressure
of the jack hydraulic system must never exceed the maximum
allowed for your jack model (refer to Table 1). Higher settings
may result in personal injury and/or equipment damage.
• Be sure lifting arrangement is stable before lifting load. Use
jack only on a solid and level surface, capable of supporting
the load and the base of the jack. Always center the load on
the load cap of the jack. If the jack is not perpendicular to the
load, slipping or loss of load is possible.
1
Lifting Jacks
®

Advertisement

Chapters

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Pow'r-Riser PR Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Enerpac Pow'r-Riser PR Series

  • Page 1 If you have never been trained on high-pressure hydraulic safety, 1.2 Safety Precautions - Pow'r Riser Lifting Jacks consult your distributor or service center for a free Enerpac Hydraulic Safety Course. WARNING: Failure to observe and comply with the...
  • Page 2 • Immediately replace worn or damaged parts with genuine conductor can result in electric shock. The conductor Enerpac parts. Enerpac parts are designed to fit properly and with insulation having an outer surface that is green to withstand high loads. Non-Enerpac parts may break or with or without yellow stripes is the jack grounding conductor.
  • Page 3: Table Of Contents

    26.5 PREM_20016L 15.5 PREM_20027L 26.5 Notes: Weights shown above are approximate. Refer to Enerpac catalog for product external dimensions. Fifth letter of model number will be B, E, I, G, W, J or R (varies depending on jack electrical configuration).
  • Page 4 Key: 1. Handle Lock Lever 2. Handle Assembly 3. Lifting Bar 4. Power Cord 5. Control Valve 6" RAISE 6. Pendant LOWER 7. Electric Motor 8. Reservoir Air Breather 6" 9. Electrical Enclosure, Single-Phase (with shroud) 10. Circuit Breaker 11. Oil Fill Plug 12.
  • Page 5 #11) and check oil level. Oil level should be about 1 inch [25 mm] under the jacking point. below top of reservoir. Add Enerpac HF hydraulic oil to reservoir Using the handle assembly, adjust the jack position so that if necessary. Refer to Section 6.1 for additional information.
  • Page 6 PRE7 center (neutral/hold) position. PRE9 Be sure that the proper Enerpac U-Rings are installed on the cylinder (refer to Section 5.8 for U-Ring installation and PRE11 stacking instructions). If U-Rings are not used, be sure that PRE14 * other load supports of appropriate load rating are in place.
  • Page 7 PRS Series spacers allow additional fine adjustment of the extension stack height. They may be used alone or in conjunction with PRE Series extensions. Load Cap (see Table 6) Table 4 - PRS Series Spacers (optional accessories) Thickness (each) Spacer Model inches PRS1 PRS Series Spacer...
  • Page 8: Prem_06014L

    Table 7 - U-Ring Information U-Ring Size and Model Number Items Included in Each U-Ring Set U-Ring Jack Model Set Model 1 inch 3 inch 4-1/2 inch 5-1/2 inch 10 inch Number [25 mm] [76 mm] [114 mm] [140 mm] [254 mm] PREM_06014L PRU11...
  • Page 9 Remove the old oil filter and replace it with a new one of If oil level is low, add Enerpac HF hydraulic oil as required. If the proper specifications. Catch any spilled oil in a suitable Enerpac HF is not available at the work site, use an equivalent container.
  • Page 10 If one or both fuses continue to blow after being replaced and the problem cannot be determined, have the jack electrical system inspected and repaired by an Enerpac authorized service center. Table 9 - Replacement Fuse Information (See figures 9 and 10 for fuse locations)
  • Page 11 (or other electrical power source) before removing or For repair service, contact your local Enerpac authorized service installing fuses or before opening the electrical enclosure door. center. Only an Enerpac authorized service center should service Failure to observe this precaution could result in death or serious the jack and its components.
  • Page 12 (three-phase models only) 9. Pump motor runs hot Motor worn or damaged. Have motor inspected by Enerpac authorized service center. Repair or or trips circuit breaker. replace as required. (single-phase models) Motor is “single phasing”. Correct electrical wiring.
  • Page 13 Inspektions-, Wartungs- oder Reparaturarbeiten fernen Sie keine Warnhinweise, Kennzeichnungen oder Aufkleber. Bei stets das Netzkabel von der Stromversorgung getrennt werden. Fragen und Unsicherheiten wenden Sie sich bitte an Enerpac oder Ihren örtlichen Enerpac-Vertragshändler. 1.2 Sicherheitsvorkehrungen - Pow'r Riser Hubzylinder...
  • Page 14 Komponenten reparieren oder austauschen. Bevor der Heber wieder an WICHTIG: die Steckdose angeschlossen wird, muss sichergestellt werden, dass • Zum Abstützen der Last können am Heber Enerpac U-Ringe (optiona- der Schutzleiter ordnungsgemäß verdrahtet ist. Wenden Sie sich an les Zubehör) angebracht werden. Die U-Ringe sind jedoch nicht dazu einen qualifizierten Elektriker, wenn Sie die Erdungsvorschriften nicht geeignet, Lasten langfristig abzustützen.
  • Page 15 Tragfähigkeit PREM_100_ _L PREM_150_ _L 1333 PREM_200_ _L 1778 Hydrauliköltyp Enerpac HF (Für die Öl-Spezifikationstabelle siehe Tabelle 8) Maximale Hydrauliköltemperatur 76 °C [170 ºF] Ölvolumen des Hydraulikbehälters (Näherungswert - wenn bis zur 15,9 Liter [4,2 Gallonen] vorgesehenen Höhe gefüllt) Maximale...
  • Page 16 Legende: 1. Sicherungshebel 2. Griffsystem 3. Transportstange 4. Netzkabel 5. Steuerventil 6" RAISE 6. Motorfernbedienung LOWER 7. Elektromotor 8. Entlüftungsstopfen 6" 9. Gehäuse, 1-phasig (mit Abdeckblech) 10. Schutzschalter 11. Öleinfüllverschluss 12. Ölfilter 13. Hydraulikzylinder 14. Hydraulikbehälter 15. Ölablassschraube 17. Hebeöse 18.
  • Page 17 Ölstand überprüfen. Der Ölstand sollte 25 mm [1 Zoll] unter der Oberkante Heber unter Verwendung des Griffsystems so positionieren, dass sich des Behälters liegen. Falls erforderlich, Enerpac HF Hydrauliköl nachfüllen. Für das Druckstück des Zylinders mittig unter dem Anhebepunkt der Last weitere Informationen siehe Abschnitt 6.1.
  • Page 18 5.4 Sicheres Anheben WARNUNG: Last nach dem Anheben stets mit Enerpac U-Ringen oder geeigneten Stützen mit ausreichender Sie müssen das Gewicht der anzuhebenden Last kennen, und einen Heber Tragfähigkeit abstützen. Eine angehobene Last darf keinesfalls verwenden, der eine mindestens um 20 % höhere Kapazität aufweist.
  • Page 19: Modelle Zoll

    Mit den Abstandshaltern der PRS-Serie kann eine zusätzliche Feinjustie- rung der Erweiterungshöhe vorgenommen werden. Sie können allein oder in Kombination mit Verlängerungen der PRE-Serie verwendet werden. Druckstück (siehe Tabelle 6) Tabelle 4 - Abstandshalter der PRS-Serie (optionales Zubehör) Dicke (jeweils) Abstandshalter- modell Zoll...
  • Page 20: Prem_06014L

    Tabelle 7 - U-Ring-Informationen U-Ring-Größe und Modellnummer U-Ring Komponenten je U-Ring-Set Hebermodell 25 mm 76 mm 114 mm 140 mm 254 mm Modell- [1 Zoll] [3 Zoll] [4,5 Zoll] [5,5 Zoll] [10 Zoll] nummer PREM_06014L PRU11 PRU13 PRU14 PRU110 PRUS126 PRU11 PRU13 PRU14...
  • Page 21 Behälter mithilfe eines Trichters mit Öl befüllen, bis der Ölstand 25 6.1 Ölstand des Hydraulikbehälters überprüfen mm [1 Zoll] unter der Oberkante des Behälters liegt. Enerpac HF Hydrauliköl oder gleichwertiges Hydrauliköl verwenden, das den Hydraulikölstand alle 30 Tage überprüfen. Der Ölstand sollte bei ausge- Spezifikationen von Tabelle 8 entspricht.
  • Page 22 Wenn eine oder beide Sicherungen nach dem Austausch weiterhin durchbrennen und das Problem nicht ermittelt werden kann, muss das elektrische System des Hebers von einem von Enerpac autorisierten Servicecenter inspiziert und repariert werden. Tabelle 9 - Informationen zum Austausch der Sicherungen...
  • Page 23 WARNUNG: Hydraulikanschlüsse unter keinen Umständen Wenn das Motorschutzrelais bei Normalbetrieb weiterhin ausgelöst lösen oder anbringen, wenn das Hydrauliksystem des wird, muss das elektrische System des Hebers von einem von Enerpac Hebers unter Druck steht. autorisierten Servicecenter inspiziert und repariert werden.
  • Page 24 Sekundärsicherung verursachen. Wenn eine oder beide Sicherungen nach dem Austausch weiterhin durchbrennen und das Problem nicht ermittelt werden kann, muss das elektrische System des Hebers von einem von Enerpac autorisierten Servicecenter inspiziert und repariert werden. Motorbürsten verschlissen. Motorbürsten von einem von Enerpac autorisierten Servicecenter austauschen (nur 1-phasige Modelle) lassen.
  • Page 25 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 26 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 27 NOTES: _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________ _______________________________________________________________________________________...
  • Page 28 Rep. o ce Enerpac For the location of your nearest authorized Une division d’ACTUANT France S.A. Russian Federation Enerpac Integrated Solutions B.V. Enerpac Service Center, visit us at Admirala Makarova Street 8 Opaalstraat 44 ZA de Courtaboeuf www.enerpac.com 32, avenue de la Baltique...

Table of Contents