Champion CPG4000DHY-UK Operator's Manual
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Champion CPG4000DHY-UK Operator's Manual

3600w wireless remote start open frame inverter
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OPERATOR'S MANUAL
MODEL #CPG4000DHY-UK
3600W WIRELESS REMOTE START OPEN
FRAME INVERTER
REGISTER YOUR PRODUCT ONLINE
at www.championpowerequipment.co.uk
NO OIL
Add 10w30
SUPPLIED
Oil Before Use
IN UNIT
Original Instructions
+44(0)-1942-715-407
or visit www.championpowerequipment.co.uk
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REV 20220114

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Summary of Contents for Champion CPG4000DHY-UK

  • Page 1 OPERATOR'S MANUAL MODEL #CPG4000DHY-UK 3600W WIRELESS REMOTE START OPEN FRAME INVERTER REGISTER YOUR PRODUCT ONLINE at www.championpowerequipment.co.uk NO OIL Add 10w30 SUPPLIED Oil Before Use IN UNIT Original Instructions +44(0)-1942-715-407 or visit www.championpowerequipment.co.uk SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury.
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE OF CONTENTS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER TAbLE OF CONTENTS Storage ............Short Term Storage (up to 30 days) ......Introduction ...........

  • Page 4: Introduction

    INTRODUCTION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER INTRODUCTION SAFETY DEFINITIONS Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, (CPE) product.

  • Page 5: Important Safety Instructions

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER IMPORTANT SAFETY INSTRUCTIONS DANGER Operate equipment with guards in place. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or Generator exhaust contains carbon monoxide, a colorless, accessories. Traumatic amputation or severe laceration can odorless, poisonous gas.
  • Page 6 IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER WARNING WARNING Spark from removed spark plug wire can result in fire or This product contains a button battery. If swallowed, it could electrical shock. cause severe injury or death in just 2 hours. Seek medical attention immediately.

  • Page 7: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Fuel Safety Always be certain that the generator is resting firmly on level ground. DANGER When operating the generator: DO NOT move or tip the generator during operation.

  • Page 8: Safety And Dataplate Labels

    2mm safe margin; to be printed on white substrate B: Changed Spanish to German This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 9: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Quick Start Label Symbols

    Wireless and Electric Start buildings. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment. See page 21 in “Operation” section.

  • Page 12: Controls And Features

    CONTROLS AND FEATURES CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference.

  • Page 13: Control Panel

    CONTROLS AND FEATURES CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Control Panel 1. Choke Button – Used to start a cold engine. RECEPTACLES 1a. Green – Choke is ON. 12V DC, 8 Amp (Automotive) 1b. Off – Choke is OFF.

  • Page 14: Wireless Remote Control

    The engine will attempt to start (6) times. The RCM controls the Auto-Choke during each attempt to start. If the generator does not start, call Champion Customer Care team for assistance at +44(0)1942-715-407. To stop the generator wirelessly, press the “STOP” $ button on the Remote Control one time.

  • Page 15: Parts Included

    CONTROLS AND FEATURES CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Parts Included Wheel Kit 8 in. (20.3 cm) Never Flat Wheel ........Wheel hub caps ...........

  • Page 16: Assembly

    ASSEMbLY CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER ASSEMbLY Install the Support Leg 1. Attach the support leg (E) to the generator frame with flange Your generator requires some assembly. This item is shipped from bolts (F). our factory without oil. Recommend 10w30 Non synthetic oil &...
  • Page 17 ASSEMbLY CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER 2. Remove oil fill cap/dipstick to add oil. 3. Using a funnel, add up to 20.3 fl. oz. / 0.6 qt. (0.6 L) of oil (not included) and replace oil fill cap/dipstick. DO NOT OVERFILL.

  • Page 18: Add Fuel

    ASSEMbLY CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER NOTICE CAUTION  Use unleaded gasoline with a minimum octane rating of 85 Only synthetic oil may be used after the 5 hour initial break-in and an ethanol content of 10% or less by volume.

  • Page 19: Grounding

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER OPERATION Grounding Your generator must be properly connected to an appropriate Generator Location ground to help prevent electric shock. WARNING WARNING Failure to properly ground the generator can result in electric NEVER operate install a this generator inside any confined shock.

  • Page 20: Surge Protection

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER WARNING During operation the muffler and exhaust fumes will become hot. If adequate cooling and breathing space are not supplied, or if the generator is blocked or enclosed, temperatures can become extremely heated and may lead to fire.

  • Page 21: Starting The Engine

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER NOTICE  Two remote key fobs can be synchronized to the generator at one time. NOTICE  Changing a remote key fob battery may not require the user to reset the remote. If remote does not function after changing the battery, proceed with Wireless Set Button instructions.

  • Page 22: Battery

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER battery NOTICE  When the START/STOP button is pushed to “STANDBY” mode, the button will flash green if the battery is sending out a charge. If the button does not flash green while in “STANDBY”...

  • Page 23: Do Not Overload Generator

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Do Not Overload Generator NOTICE  Capacity Never exceed the specified capacity when adding loads to the Follow these simple steps to calculate the running and starting generator. watts necessary for your purposes: 1.

  • Page 24: Moving The Generator

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Important: Always ensure that the START/STOP button is “OFF” NOTICE  and not illuminated and fuel valve is in the “OFF” position when the generator will not be used for an extended period of time.

  • Page 25: Maintenance

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER MAINTENANCE Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

  • Page 26: Cleaning The Air Filter

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Cleaning the Air Filter Adjusting the Governor 1. Unscrew the cover holding the air filter to the assembly by WARNING turning the fastener counterclockwise. Tampering with the factory set governor will void your 2.

  • Page 27: Remote Key Fob Battery

    OPERATION CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Maintenance Schedule the battery while the generator is in storage. Maximum charging rate should not exceed 1.5 amps. Follow the instructions included Follow the service intervals indicated in the following maintenance with the trickle charger or battery maintainer.

  • Page 28: Storage

    STORAGE CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER STORAGE WARNING To avoid accidental or unintended ignition of your generator during periods of storage, the following precautions should be followed: – When storing the generator make sure the START/STOP button is “OFF”...

  • Page 29: Removing From Storage

    STORAGE CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Removing from Storage NOTICE  If the generator has been improperly stored for a period longer than 30 days with ethanol blended gasoline in the gasoline tank and/or carburetor, all fuel must be drained and the carburetor must be thoroughly cleaned of ethanol build up.

  • Page 30: Specifications

    SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER SPECIFICATIONS Recommended Engine Oil Type 10W-30 Generator Specifications 5W-30 10W-40 Generator Model ....... . CPG4000DHY-UK 5W-30 Full Synthetic Start Type .

  • Page 31: Parts Diagram

    SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Parts Diagram...

  • Page 32: Parts List

    SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Parts List Part Number Description Qty. Part Number Description Qty. 1.5789.0625 Flange Bolt M6 x 25 36 152.070800.00 Reversal Valve 1.5789.0620 Flange Bolt M6 x 20 37 122.070100.09 Fuel Tank Cap 38 122.070300.03...
  • Page 33 SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Part Number Description Qty. Screw/Washer 71 1.9074.4.0512 Assembly M5 x 12 72 85.019.19.2 Control Panel, Black 73 83.210016.01 Speed Limiter 5.1110.005 Receptacle, DC 12V 13Amp Circuit Breaker, 75 5.1210.913 Push Button 16Amp Circuit Breaker, 76 5.1210.916...

  • Page 34: Engine Parts Diagram

    SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Engine Parts Diagram...

  • Page 35: Engine Parts List

    SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Engine Parts List Part Number Description Qty. Part Number Description Qty. Flange Bolt M6 x 15 40 27.050200.00 Connecting Rod 1.5789.0615 85.050100.01 Crankshaft Cover, Recoil Starter, 85.061100.00.2 Black 42 1.276.6205 Bearing 6205 21.061005.00...
  • Page 36 SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Part Number Description Qty. 77 1.5789.0865 Flange Bolt M8 x 65 78 23.040017.00 Oil Seal, Valve, Steel 79 21.040003.00 Spring, Valve Retainer, Exhaust 80 21.040007.00 Valve Spring Retainer, Intake Valve 81 21.040001.00...
  • Page 37 SPECIFICATIONS CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER...

  • Page 38: Troubleshooting

    TROUbLESHOOTING CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 39 TROUbLESHOOTING CPG4000DHY-UK - 3600W WIRELESS REMOTE START OPEN FRAME INVERTER Problem Cause Solution Engine governor defective. Contact the help line. Dirty fuel valve. Clean the fuel valve. Engine hunts or falters. Carburetor is dirty and running lean. Contact the help line.

  • Page 40: Warranty

    Please register within ten (10) beyond the manufacturer’s control. days from date of purchase. – Problems caused by parts that are not original Champion Repair/Replacement Warranty Power Equipment parts. When applicable, this warranty does not apply to products used CPE warrants to the original purchaser that the mechanical and for prime power in place of a utility.

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