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Welding Torch for Robot
Coaxial Power Cable for Robot
Instruction Manual
= Safety and Operation =
Thoroughly read this
instruction manual to
operate the units correctly.
• Installation, maintenance, and repair of this
welding torch shall be made by qualified
persons or persons who fully understand
welding machines to secure the safety.
• To secure the safety, operation of this welding
torch shall be made by persons who have
knowledge
and
understand the contents of this manual and
handle the machine.
• Regarding safety education, utilize courses
and classes held by head/branch offices of
the Welding Society /Association and the
related societies/associations, and qualifying
examinations for welding experts/consultant
engineers.
• After thoroughly reading this manual, be sure
to retain it with the warranty in the place
where the persons concerned can read any
time. Read it again as occasion demands.
• If incomprehensible, contact our offices. For
servicing, contact our local distributor or sales
representatives in your country.
Our addresses and telephone numbers are
listed in the back cover of this Instruction
Manual.
<Shock sensor built-in type>
technical
skill
to
MTX-3531
MTXB-3531
MTX-5031
MTXB-5031
MTXW-5031
①NOTES ON SAFETY.......................... S1
②IMPORTANT SAFEGUARDS ............. S2
③NOTES ON USE..................................... S6
1. Specifications.............................................1
2. Checking the Contents.............................5
fully
3.1 Mounting on Almega V-type Manipulator................6
3.2 Mounting on Almega G-type Manipulator ...............8
Manipulator ..................................................................9
3.4 Connecting the Water-cooled Torch ..................... 14
3.5 Connecting the Air-blow Unit (Torch).................... 15
3.6 Connecting Hose (water-cooled/air-blow) to
AX-V4AP ................................................................... 17
3.7 Handling Instructions for Torch.............................. 18
4. 4. Coaxial Power Cable for Robot....... 19
4.1 Type of Coaxial Power Cables .............................. 19
4.2 When Using the DL Welding Power Supply ........ 20
4.3 Connecting the Coaxial Power Cable .................. 21
4.4 Cutting the Liner...................................................... 22
5. Setting the Robot Controller................. 23
5.1 Checking the Tool Parameter ................................ 23
5.2 Checking the Shock Sensor Operation................ 25
6. Troubleshooting ..................................... 26
7. Replacement Parts for Various Wire Diameter . 27
7.1 Replacement Parts for Various Wire Diameters
of Torch ...................................................................... 27
7.2 Replacement Parts for Various Wire Diameters
of Coaxial Power Cable ........................................... 29
8. Parts List ................................................. 30
For CO
MTXC-3531
MTXCB-3531
MTXB-5031
MTXCB-5031
MTXCW-5031
Instruction Manual No.
1L6550-E-17
Contents
/MAG
2
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Table of Contents
Related Manuals for OTC MTX-3531
Summary of Contents for OTC MTX-3531
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Page 1: Table Of Contents
Welding Torch for Robot For CO /MAG Coaxial Power Cable for Robot <Shock sensor built-in type> MTX-3531 MTXC-3531 MTXB-3531 MTXCB-3531 MTX-5031 MTXB-5031 MTXB-5031 MTXCB-5031 MTXW-5031 MTXCW-5031 Instruction Manual = Safety and Operation = Instruction Manual No. 1L6550-E-17 Thoroughly read this... -
Page 3: ①Notes On Safety
NOTES ON SAFETY 1. Notes on Safety ●Before operating this product, thoroughly read this instruction manual first to operate the product correctly. ●Cautions described in this instruction manual are to prevent you and other people from being injured or damaged by having the product operated correctly and safely. ●Although this product is designed and manufactured in due consideration of safety, carefully follow the notes and cautions described in this manual. - Page 4 IMPORTANT SAFEGUARD 2. Important Safeguard 2.1 Read, understand, and comply with all safety rules described at the beginning of each instruction manual in addition to the following ones before starting Arc welding operation. Observe the following notices to prevent a serious accident WARNING that results in serious injury or death.
- Page 5 IMPORTANT SAFEGUARD (continued) 2.3 All the personnel in and around the working area including an operator should wear appropriate protection to protect themselves from arc rays, spatters, slag, and noise produced by welding. ●Install a lightproof wall where arc is generated. WARNING ●Wear appropriate eye, ear, and body protection.
- Page 6 carried out there, harmful gases may be produced. 10) Toxic fumes and gases are produced when coated steel is welded. Be sure to ventilate the area sufficiently or use a respirator. -S4-...
- Page 7 IMPORTANT SAFEGUARD (continued) 2.5 Prevent fire, explosion, burns and injury caused by heated workpiece, spatters, slag, and arc sparks right after welding as described below. ●Do not weld near flammable materials. ●Watch for fire: keep a fire extinguisher nearby. WARNING ●NEVER do welding on inflammables such as a piece of wood or cloth.
- Page 8 IMPORTANT SAFEGUARD (continued) For reference PRINCIPAL SAFETY STANDARDS Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society. Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing Office. Recommended Practices for Plasma Arc Cutting, American Welding Society Standard AWS C5.2, from American Welding Society.
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Page 9: ③Notes On Use
Otherwise, the welding torch may be deteriorated or burned out. ● The rated duty cycle of 50% indicates that the Welding torch Rated duty cycle torch shall be used at the rated welding current MTX-3531 for 5 minutes and then suspended for 5 minutes ） 350A 50%（CO MTXC-3531 out of 10 minutes. - Page 10 CAUTION ●To prevent burns, comply with the following cautions. ● Do not directly touch the high-temperature parts of a nozzle, an electrode and so on. ● When welding, wear suitable protection such as leather gloves for welding. ● Do not replace torch tip elements before they cool off. ●If any parts are damaged, replace them with new ones for further CAUTION safety and better quality.
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Page 11: Specifications
Thank you for purchasing DAIHEN shock sensor built-in type CO /MAG welding torch. Before use, read this instruction manual thoroughly to use the product correctly. [No te ] 1 . The contents in this instruction manual are subject to change without prior notice. 2. - Page 12 /MAG カーブドトーチ外形図 /MAG ストレートトーチ外形図 Air-cooled 350A CO /MAG curved torch Air-cooled 350A CO /MAG straight torch MTXC-3531 with shock sensor MTX-3531 with shock sensor 質量 1.45［kg］ 質量 1.55［kg］ Weight 1.45[kg] 3.19[lb] Weight 1.55[kg] 3.41[lb] MTXB-3531 形ショックセンサ付空冷 350A MTXCB-3531 形ショックセンサ付空冷 350A /MAG エアブローストレートトーチ外形図...
- Page 13 質量 1.5［kg］ 質量 1.6［kg］ Weight 1.5[kg] 3.3[lb] Weight 1.6[kg] 3.52[Ib] MTX-5031 形ショックセンサ付空冷 500A MTXC-5031 形ショックセンサ付空冷 500A /MAG ストレートトーチ外形図 /MAG カーブドトーチ外形図 Air-cooled 500A CO /MAG straight torch Air-cooled 500A CO /MAG curved torch MTX-5031 with shock sensor MTXC-5031 with shock sensor 質量 ...
- Page 14 質量 1.6［kg］ 質量 1.7［kg］ Weight 1.6[kg] 3.52[lb] Weight 1.7[kg] 3.74[lb] MTXW-5031 形ショックセンサ付水冷 500A MTXCW-5031 形ショックセンサ付水冷 500A /MAG ストレートトーチ外形図 /MAG カーブドトーチ外形図 Water-cooled 500A CO /MAG straight torch Water-cooled 500A CO /MAG curved torch MTXW-5031 with shock sensor MTXCW-5031 with shock sensor Fig.1.3 Outline drawing of water-cooled 500A torch Unit (mm) ...
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Page 15: Checking The Contents
2. Checking the Contents MTX-3531 MTXC-3531 MTXB-3531 MTXCB-3531 溶接トーチ本体／Welding torch main body 溶接トーチ本体／Welding torch main body 取付ボルト／Mounting bolt（M5×40）････ 4 本／4 pieces 取付ボルト／Mounting bolt（M5×40）････ 4 本／4 pieces バネ座金／Spring washer（M5）･･････････ 4 個／4 pieces バネ座金／Spring washer（M5）･･････････ 4 個／4 pieces MTX-5031 MTXC-5031 MTXW-5031 MTXCW-5031... -
Page 16: Installing And Adjusting Procedure Of Welding Torch6
3. Installing and Adjusting Procedure of Welding Torch 3.1 Mounting on Almega V-type Manipulator 3.1.1 Mounting the curved torch (mounting bracket) (Note: Purchase the torch mounting bracket ASSY separat ely.) Fig. 3.1 Mounting the torch and bracket... - Page 17 L317Z 350A トーチ用 500A トーチ用 for 350A torch for 500A torch エクステンション15mm エクステンション20mm Extension 15mm Extension 20mm MTX-5031 MTX-3531 MTXC-5031 MTXC-3531 MTXB-5031 MTXB-3531 MTXCB-5031 MTXCB-3531 MTXW-5031 MTXCW-5031 (Note: Purchase the torch gauge ASSY separately.) Fig. 3.2 Mounting the torch gauge 3.1.3 Adjusting procedure of the torch...
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Page 18: Mounting On Almega G-Type Manipulator
500A torch エクステンション15mm エクステンション20mm Extension 15mm Extension 20mm MTX-5031 MTX-3531 MTXB-5031 MTXB-3531 MTXW-5031 (Note: Purchase the torch gauge ASSY separately.)） Fig. 3.5 Mounting the torch gauge 8... -
Page 19: Mounting On Almega Ax-V4Ap/V4Lap
3.2.3 Adjusting procedure of the torch Fig. 3.6 Adjusting procedure of the torch 3.3 Mounting on Almega AX-V4AP/V4L4P 3.3.1 Mounting the curved torch (mounting bracket) (1) Fix the bracket (L10100B01) with 4 pieces of hexagon socket head cap screws (M5*10) onto the output flange of manipulator. -
Page 20: Of Torch
Fig. 3.8 Mounting the curved torch (MTXC-3531) 3.3.2 Teaching the reference point (Creating the origin position check program) (1) Remove the nozzle and contact tip from the torch. (2) Secure the tip gauge (L317X) to the torch. (3) To set the reference point, prepare the sharp point fixed on the ground (such as the tip gauge L317X).
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