Terex 43032 Operator's Manual
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Terex 43032 Operator's Manual

Terex 43032 Operator's Manual

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Operator's Manual
GS-3384
GS-3390
GS-4390
GS-5390
Serial Number Range
from
43032
from
47263
from
47263
from
47263
North America
South America
Asia
AUS
Australia
with
Maintenance
Information
Fourth
Edition
Fourth
Printing
Part No. 133564

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Summary of Contents for Terex 43032

  • Page 1 Operator's Manual Serial Number Range GS-3384 from 43032 North America GS-3390 South America from 47263 Asia GS-4390 from 47263 Australia GS-5390 from 47263 with Maintenance Information Fourth Edition Fourth Printing Part No. 133564...

  • Page 3: Table Of Contents

    Specifications............51 Copyright © 2002 by Terex Corporation Fourth Edition: Fourth Printing, November 2015 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 4: Introduction

    Fourth Edition • Fourth Printing Operator's Manual Introduction Owners, Users and Operators: Thank you for choosing our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. We feel that you make a major contribution to safety if you, as the equipment users and operators: Danger 1 Comply with employer, job site and...
  • Page 5 Operator's Manual Fourth Edition • Fourth Printing Introduction Hazard Classification Intended Use This machine is intended to be used only to lift Decals on this machine use symbols, color personnel, along with their tools and materials coding and signal words to identify the following: to an aerial work site.
  • Page 6 Fourth Edition • Fourth Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.

  • Page 7: Symbol And Hazard Pictorials Definitions

    Operator's Manual Fourth Edition • Fourth Printing Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution hazard Explosion hazard Fire hazard Burn hazard Skin injection hazard...
  • Page 8 Fourth Edition • Fourth Printing Operator's Manual Symbol and Hazard Pictorials Definitions Chock the wheels Release brakes Tiedown Lanyard attachment No smoking point Wheel load Transport diagram Side force Wind speed Outrigger load Voltage rating for Pressure rating for air Maximum Crushing hazard Hold rail while lowering...

  • Page 9: General Safety

    Operator's Manual Fourth Edition • Fourth Printing General Safety GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 10 Fourth Edition • Fourth Printing Operator's Manual General Safety Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 11 Operator's Manual Fourth Edition • Fourth Printing General Safety GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 12 Fourth Edition • Fourth Printing Operator's Manual General Safety Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 13: Personal Safety

    Operator's Manual Fourth Edition • Fourth Printing Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s instructions.

  • Page 14: Work Area Safety

    Fourth Edition • Fourth Printing Operator's Manual Work Area Safety Electrocution Hazards Tip-over Hazards This machine is not electrically insulated and Occupants, equipment and materials shall not will not provide protection from contact with or exceed the maximum platform capacity or the proximity to electrical current.
  • Page 15 Operator's Manual Fourth Edition • Fourth Printing Work Area Safety Maximum capacity - GS-4390 Maximum capacity – GS-5390 Maximum occupants Maximum occupants - ANSI & CSA Maximum occupants - Australia Models with one platform extension Platform retracted 1500 lbs 680 kg Models with one platform extension Platform only 1000 lbs...
  • Page 16 Fourth Edition • Fourth Printing Operator's Manual Work Area Safety Do not raise the platform Do not push off or pull unless the machine is on a toward any object outside firm, level surface. of the platform. Maximum allowable side force - ANSI and CSA GS-3384 350 lbs / 1557 N GS-3390...
  • Page 17 Operator's Manual Fourth Edition • Fourth Printing Work Area Safety Do not operate the Do not place or attach machine in strong or gusty fixed or overhanging loads winds. Do not increase the to any part of this surface area of the machine.
  • Page 18 Fourth Edition • Fourth Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that The guard rail system provides fall protection. If exceeds the slope and side slope rating of the occupant(s) of the platform are required to wear machine.
  • Page 19 Operator's Manual Fourth Edition • Fourth Printing Work Area Safety Collision Hazards Observe and use color-coded direction arrows on the platform controls and the platform decal plate for drive and steer functions. Be aware of limited sight distance and blind spots Do not lower the platform when driving or operating.
  • Page 20 Fourth Edition • Fourth Printing Operator's Manual Work Area Safety Bodily Injury Hazard Explosion and Fire Hazards Always operate the machine in a well-ventilated Do not start the engine if you smell or detect liquid area to avoid carbon monoxide poisoning. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 21 Operator's Manual Fourth Edition • Fourth Printing Work Area Safety Crushing Hazard Battery Safety Keep hands and limbs out of scissors. Burn Hazards Use common sense and planning when operating Batteries contain acid. Always the machine with the controller from the ground. wear protective clothing and Maintain safe distances between the operator, the eye wear when working with...

  • Page 22: Legend

    Fourth Edition • Fourth Printing Operator's Manual Legend Outrigger housing 15 LPG tank Lanyard anchorage points (if equipped with outriggers) 16 Hydraulic tank (behind cover) GFCI outlet 10 Outrigger footpad 17 Non-steer tire Platform controls (if equipped with outriggers) 18 Fuel tank (behind cover) Platform entry gate 11 Ground controls with LCD 19 Power to platform...

  • Page 23: Controls

    Operator's Manual Fourth Edition • Fourth Printing Controls Ground Control Panel GS-3384 • GS-3390• GS-4390• GS-5390 Part No. 133564...
  • Page 24 Fourth Edition • Fourth Printing Operator's Manual Controls Ground Control Panel Gasoline/LPG models: LPG select button with indicator light Red Emergency Stop button Press this button to select fuel. Light on Push in the red Emergency Stop button to indicates that LPG is selected. Light off the off position to stop all functions.
  • Page 25 Operator's Manual Fourth Edition • Fourth Printing Controls Platform Control Panel Machine on incline button with indicator Outrigger function enable button with indicator light: Low speed operation for inclines light 10 Green power light/Red error indicator light Outrigger auto level button 11 Red Emergency Stop button Engine start button 12 Function enable switch...
  • Page 26 Fourth Edition • Fourth Printing Operator's Manual Controls Platform Control Panel Horn button Press this button and the horn will sound. Outrigger function enable button with indicator Release the button and the horn will stop. light Generator select button with indicator light Press this button to activate the individual outrigger up/down function.
  • Page 27 Operator's Manual Fourth Edition • Fourth Printing Controls 13 Proportional control handle for drive function Move the control handle in the direction indicated by the blue arrow on the control panel and the machine will move in the direction that the blue arrow points. Move the control handle in the direction indicated by the yellow arrow on the control panel and the machine will move in the direction that the...

  • Page 28: Inspections

    Fourth Edition • Fourth Printing Operator's Manual Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 29 Operator's Manual Fourth Edition • Fourth Printing Inspections  Safety arm Pre-operation Inspection  Platform extension(s)  Be sure that the operator’s, safety and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located ...
  • Page 30 Fourth Edition • Fourth Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 31 Operator's Manual Fourth Edition • Fourth Printing Inspections Press and hold the lift function enable button. At the Ground Controls Press and hold the platform up button. Select a test area that is firm, level and free Result: The platform should not raise. of obstruction.
  • Page 32 Fourth Edition • Fourth Printing Operator's Manual Inspections Test Up/Down Functions and Function Test Drive and Braking Enable 23 Press and hold the function enable switch on the control handle. 14 Start the engine. 24 Slowly move the drive control handle in the 15 Activate the up/down rocker switch in direction indicated by the blue arrow on the the direction indicated by the blue arrow.
  • Page 33 Operator's Manual Fourth Edition • Fourth Printing Inspections Test the Up Limit Switch and the Test the Tilt Sensor Operation Outriggers - GS-5390 Note: Perform this test from the ground with the platform controller. Do not stand in the platform. 30 Push and hold the lift function enable button.
  • Page 34 Fourth Edition • Fourth Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 35 Operator's Manual Fourth Edition • Fourth Printing Inspections Decals Inspection with Words Part No. Decal Description 82210 Cosmetic – Genie GS-3384 Use the appropriate inspection to verify that all 82211 Notice – Max. Side Force, ANSI & CSA, decals are legible and in place. GS-3384, GS-3390 Below is a numerical list with quantities 82213...
  • Page 36 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 37 Operator's Manual Fourth Edition • Fourth Printing Inspections Decals Inspection with Words Continued from previous page. Use the appropriate inspection to verify that all decals are legible and in place. Below is a numerical list with quantities and descriptions. Part No. Decal Description 133269 Label –...
  • Page 38 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...
  • Page 39 Operator's Manual Fourth Edition • Fourth Printing Inspections Decals Inspection with Symbols Part No. Decal Description 82820 Danger – Max. Capacity, 680 kg, Use the appropriate inspection to verify that all GS-4390, ANSI decals are legible and in place. 82822 Danger –...
  • Page 40 Fourth Edition • Fourth Printing Operator's Manual Inspections Shading indicates decal is hidden from view, i.e. under covers Part No. 133564 GS-3384 • GS-3390• GS-4390• GS-5390...

  • Page 41: Operating Instructions

    Operator's Manual Fourth Edition • Fourth Printing Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety and responsibilities manuals. Using the machine for anything other than lifting Do Not Operate Unless: personnel, along with their tools and materials,...
  • Page 42 Fourth Edition • Fourth Printing Operator's Manual Operating Instructions Emergency Stop All models If the engine fails to start after 15 seconds of Push in the red Emergency Stop button to the off cranking, determine the cause and repair any position at the ground controls or the platform malfunction.
  • Page 43 Operator's Manual Fourth Edition • Fourth Printing Operating Instructions Engine Idle Select To Drive Select the engine idle (rpm) by pressing the idle Press and hold the function enable switch select button. There are three settings for engine on the control handle. idle: Increase speed: Slowly move the control handle off center.
  • Page 44 Fourth Edition • Fourth Printing Operator's Manual Operating Instructions To determine the slope grade: Driving on a slope Measure the slope with a digital inclinometer OR Determine the slope and side slope ratings for the use the following procedure. machine and determine the slope grade. You will need: Maximum slope rating, stowed position: carpenter’s level...
  • Page 45 Operator's Manual Fourth Edition • Fourth Printing Operating Instructions To Extend and Retract Platform Operation from Ground with Controller Lift the platform extension lock handles to the horizontal position. Maintain safe distances between the operator, machine and fixed objects. Push the platform extension lock handles to extend the platform to the desired position.
  • Page 46 Fourth Edition • Fourth Printing Operator's Manual Operating Instructions Outrigger Operation (if equipped) After Each Use Position the machine below the desired work Select a safe parking location—firm level area. surface, clear of obstruction and traffic. Note: The engine must be running for Lower the platform.

  • Page 47: Transport And Lifting Instructions

    Operator's Manual Fourth Edition • Fourth Printing Transport and Lifting Instructions Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. 2WD models: Release the Observe and Obey: non-steer wheel brakes by turning over the drive  Genie provides this securement information hub disconnect caps.
  • Page 48 Fourth Edition • Fourth Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Use a minimum of 4 chains or straps. Transit Use chains or straps of ample load capacity. Always chock the machine wheels in preparation Turn the key switch to the off position and remove for transport.
  • Page 49 Operator's Manual Fourth Edition • Fourth Printing Transport and Lifting Instructions Observe and Obey:  Only qualified riggers should rig and lift the machine.  Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight.

  • Page 50: Maintenance

    Fourth Edition • Fourth Printing Operator's Manual Maintenance Check the Batteries Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and Observe and Obey: connections can result in component damage and hazardous conditions.
  • Page 51 Operator's Manual Fourth Edition • Fourth Printing Maintenance Check the Engine Oil Level Diesel Fuel Requirements Maintaining the proper engine oil level is essential Satisfactory engine performance is dependent to good engine performance and service life. on the use of a good quality fuel. The use of a Operating the machine with an improper oil level good quality fuel will give the following result: can damage engine components.
  • Page 52 Fourth Edition • Fourth Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Engine Coolant Level - Ford Models Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Maintaining the engine coolant at the proper level oil levels can damage hydraulic components.
  • Page 53 Operator's Manual Fourth Edition • Fourth Printing Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 54: Specifications

    Fourth Edition • Fourth Printing Operator's Manual Specifications GS-3384 Drive speeds Height, working maximum 39 ft 11.9 m Stowed, maximum 4 mph 6.4 km/h Height, platform maximum 33 ft 10.1 m Platform raised, 0.7 mph 1.1 km/h Height, stowed maximum, rails up 105.5 in 2.7 m maximum...
  • Page 55 Operator's Manual Fourth Edition • Fourth Printing Specifications GS-3390 Drive speeds Height, working maximum 39 ft 11.9 m Stowed, maximum 4 mph 6.4 km/h Height, platform maximum 33 ft 10.1 m Platform raised, 0.7 mph 1.1 km/h maximum 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 105.5 in 2.7 m...
  • Page 56 Fourth Edition • Fourth Printing Operator's Manual Specifications GS-4390 Drive speeds Height, working maximum 49 ft 15.1 m Stowed, maximum 4 mph 6.4 km/h Height, platform maximum 43 ft 13.1 m Platform raised, 0.7 mph 1.1 km/h maximum 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 115.5 in 2.9 m...
  • Page 57 Operator's Manual Fourth Edition • Fourth Printing Specifications GS-5390 Drive speeds Height, working maximum 59 ft 18.2 m Stowed, maximum 4 mph 6.4 km/h Height, platform maximum 53 ft 16.2 m Platform raised, 0.7 mph 1.1 km/h maximum 40 ft / 39 sec 12.2 m / 39 sec Height, stowed maximum, rails up 10.33 ft 3.2 m...

This manual is also suitable for:

Genie gs-3390Genie gs-4390Genie gs-5390Genie gs-338447263

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