Terex Genie GS-3384 Operator's Manual
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Terex Genie GS-3384 Operator's Manual

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Operator's Manual
GS
-3384
™
GS
-3390
™
GS
-4390
™
GS
-5390
™
Serial Number Range
from GS84F-46000
from GS90F-56000
ANSI/CSA
North America
South America
Asia
with
Maintenance
Information
Original Instructions
Fifth Edition
First Printing
Part No. 1298223GT

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  • Page 1 Operator's Manual Serial Number Range -3384 ™ from GS84F-46000 ANSI/CSA from GS90F-56000 North America -3390 ™ South America Asia -4390 ™ -5390 ™ with Maintenance Information Original Instructions Fifth Edition First Printing Part No. 1298223GT...

  • Page 2: Table Of Contents

    Specifications ............60 Copyright © 2002 by Terex Corporation Fifth Edition: First Printing, June 2020 Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other countries. “GS” is a trademark of Terex South Dakota, Inc.

  • Page 3: Introduction

    Fifth Edition • First Printing Operator's Manual Introduction Introduction About this manual Intended Use and Familiarization Guide Genie appreciates your choice of our machine for your application. Our number one priority is user The intended use of this machine is to lift safety, which is best achieved by our joint efforts.
  • Page 4 Fifth Edition • First Printing Operator's Manual Introduction Platform controls symbology and related machine Ground controls symbology and related machine movement: movement: Lift function enable button Lift function enable button (when thumb rocker switch is moved up or down) Platform up button Steer right/left Outrigger function buttons Platform down button...
  • Page 5 Fifth Edition • First Printing Operator's Manual Introduction Bulletin Distribution and Compliance Contacting the Manufacturer Safety of product users is of paramount At times it may be necessary to contact Genie. importance to Genie. Various bulletins are used by When you do, be ready to supply the model Genie to communicate important safety and number and serial number of your machine, along product information to dealers and machine...
  • Page 6 Fifth Edition • First Printing Operator's Manual Introduction Safety Sign Maintenance Replace any missing or damaged safety signs. Keep operator safety in mind at all times. Use mild soap and water to clean safety signs. Do not use solvent-based cleaners because they may damage the safety sign material.
  • Page 7 Fifth Edition • First Printing Operator's Manual Introduction Hazard Classification Decals on this machine use symbols, color coding, and signal words to identify the following: Safety alert symbol—used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 8: Symbol And Hazard Pictorials Definitions

    Fifth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Symbol and Hazard Pictorials Definitions Read the operator’s Read the service Crush hazard Crush hazard Collision hazard manual manual Tip-over hazard Tip-over hazard Tip-over hazard Tip-over hazard Electrocution hazard Electrocution Explosion hazard Fire hazard...
  • Page 9 Fifth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Lower the platform. Do not set up Maintain required Only trained Use a piece of where it cannot be clearance maintenance cardboard or paper to leveled with personnel should search for leaks outriggers access compartments...
  • Page 10 Fifth Edition • First Printing Operator's Manual Symbol and Hazard Pictorials Definitions Voltage rating for Pressure rating for Maximum capacity Crushing hazard Hold rail while lowering power to platform air line to platform Collision hazard Chock the wheels Platform overloaded Indoor Use Only Transport diagram ™...

  • Page 11: General Safety

    Fifth Edition • First Printing Operator's Manual General Safety General Safety ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ Part No. 1298223GT -5390...
  • Page 12 Fifth Edition • First Printing Operator's Manual General Safety ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ -5390 Part No. 1298223GT...
  • Page 13 Fifth Edition • First Printing Operator's Manual General Safety ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ Part No. 1298223GT -5390...
  • Page 14 Fifth Edition • First Printing Operator's Manual General Safety ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ -5390 Part No. 1298223GT...

  • Page 15: Personal Safety

    Fifth Edition • First Printing Operator's Manual Personal Safety Personal Safety Personal Fall Protection Personal fall protection equipment (PFPE) is not required when operating this machine. If PFPE is required by job site or employer rules, the following shall apply: All PFPE must comply with applicable governmental regulations and must be inspected and used in accordance with the manufacturer’s...

  • Page 16: Work Area Safety

    Fifth Edition • First Printing Operator's Manual Work Area Safety Work Area Safety Tip-over Hazards Electrocution Hazards Occupants, equipment and materials shall not This machine is not electrically insulated and will exceed the maximum platform capacity or the not provide protection from contact with or maximum platform capacity of the platform proximity to electrical current.
  • Page 17 Fifth Edition • First Printing Operator's Manual Work Area Safety Maximum capacity – GS-5390 Maximum capacity - GS-4390 Maximum occupants Maximum occupants Models with one platform extension Models with one platform extension Platform retracted 1500 lbs 680 kg Platform retracted 1500 lbs 680 kg Platform only...
  • Page 18 Fifth Edition • First Printing Operator's Manual Work Area Safety Do not raise the platform Do not use the platform controls to free a platform unless the machine is on a that is caught, snagged, or otherwise prevented from normal motion by an adjacent structure. All firm, level surface.
  • Page 19 Fifth Edition • First Printing Operator's Manual Work Area Safety Do not raise the platform when wind speeds may Do not modify or alter a mobile elevating work exceed 28 mph / 12.5 m/s. If wind speeds exceed platform without prior written permission from the 28 mph / 12.5 m/s when the platform is raised, manufacturer.
  • Page 20 Fifth Edition • First Printing Operator's Manual Work Area Safety Operation on Slopes Hazards Fall Hazards Do not drive the machine on a slope that exceeds The guard rail system provides fall protection. If the slope and side slope rating of the machine. occupant(s) of the platform are required to wear Slope rating applies to machines in the stowed personal fall protection equipment (PFPE) due to...
  • Page 21 Fifth Edition • First Printing Operator's Manual Work Area Safety Collision Hazards Do not lower the platform unless the area below is Be aware of limited sight clear of personnel and distance and blind spots obstructions. when driving or operating. Be aware of extended platform position when moving the machine.
  • Page 22 Fifth Edition • First Printing Operator's Manual Work Area Safety Bodily Injury Hazard Explosion and Fire Hazards Always operate the machine in a well-ventilated Do not start the engine if you smell or detect liquid area to avoid carbon monoxide poisoning. petroleum gas (LPG), gasoline, diesel fuel or other explosive substances.
  • Page 23 Fifth Edition • First Printing Operator's Manual Work Area Safety Damaged Machine Hazards Outrigger Safety Do not use a damaged or malfunctioning machine. Tip-over Hazards Conduct a thorough pre-operation inspection of Do not lower the outriggers unless the machine is the machine and test all functions before each on a firm surface.
  • Page 24 Fifth Edition • First Printing Operator's Manual Work Area Safety Battery Safety Burn Hazards Batteries contain acid. Always wear protective clothing and eye wear when working with batteries. Avoid spilling or contacting battery acid. Neutralize battery acid spills with baking soda and water. Do not expose the batteries or the charger to water or rain during charging.

  • Page 25: Legend

    Fifth Edition • First Printing Operator's Manual Legend Legend Lanyard anchorage points Outrigger housing (if 15 LPG tank equipped with outriggers) GFCI outlet 16 Hydraulic tank (behind cover) 10 Outrigger footpad (if equipped Platform controls 17 Non-steer tire with outriggers) Platform entry gate 18 Fuel tank (behind cover) 11 Ground controls with LCD...

  • Page 26: Controls

    Fifth Edition • First Printing Operator's Manual Controls Controls The ground control station is to be used as a means to raise the platform for function tests and for storage purposes. The ground control station can be used in the event of an emergency to rescue an incapacitated person in the platform.
  • Page 27 Fifth Edition • First Printing Operator's Manual Controls Ground Control Panel Gasoline/LPG models: LPG select button with indicator light Lift function enable button Press this button to select fuel. Light on Press this button to activate the lift function. indicates that LPG is selected. Light off indicates gasoline is selected.
  • Page 28 Fifth Edition • First Printing Operator's Manual Controls Platform Control Panel Outrigger function enable button with indicator Machine on incline button with indicator light: light Low speed operation for inclines Outrigger auto level button 10 Green power light/Red error indicator light Engine start button 11 Red Emergency Stop button Engine idle select button with indicator light...
  • Page 29 Fifth Edition • First Printing Operator's Manual Controls Platform Control Panel Horn button Press this button and the horn will sound. Outrigger function enable button with indicator Release the button and the horn will stop. light Press this button to activate the individual Generator select button with indicator light outrigger up/down function.
  • Page 30 Fifth Edition • First Printing Operator's Manual Controls 16 Lift function enable button with indicator light 13 Proportional control handle for drive function Press this button to enable the lift function. Move the control handle in the direction indicated by the blue arrow on the control 17 Proportional rocker switch for outrigger panel and the machine will move in the up/down and platform up/down...

  • Page 31: Inspections

    Fifth Edition • First Printing Operator's Manual Inspections Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. Do Not Operate Unless: The inspection is designed to discover if anything is apparently wrong with a machine before the...
  • Page 32 Fifth Edition • First Printing Operator's Manual Inspections Pre-operation Inspection  Safety arm  Platform extensions  Be sure that the operator’s, safety, and  Scissor pins and retaining fasteners responsibilities manuals are complete, legible and in the storage container located in the ...
  • Page 33 Fifth Edition • First Printing Operator's Manual Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must be Do Not Operate Unless: tagged and removed from service.
  • Page 34 Fifth Edition • First Printing Operator's Manual Inspections At the Ground Controls Test the Up/Down Functions The audible warnings on this machine and the Select a test area that is firm, level and free of standard horn all come from the same central hazards.
  • Page 35 Fifth Edition • First Printing Operator's Manual Inspections Test Up/Down Functions and Function At the Platform Controls Enable Test Emergency Stop 14 Start the engine. 11 Push in the platform red Emergency Stop 15 Activate the up/down rocker switch in the button to the off position.
  • Page 36 Fifth Edition • First Printing Operator's Manual Inspections Test the Steering Test Drive and Braking Note: When performing the steer and drive 23 Press and hold the function enable switch on function tests, stand in the platform facing the the control handle. steer end of the machine.
  • Page 37 Fifth Edition • First Printing Operator's Manual Inspections Test the Outrigger Deployment Height Test Auxiliary Lowering (GS5390) 38 Push and hold the lift function enable button and raise the platform approximately 2 ft / 30 Push and hold the lift function enable button. 60 cm.
  • Page 38 Fifth Edition • First Printing Operator's Manual Inspections 47 Fully lower the platform. 56 Fully lower the platform. 48 Drive the machine. 57 Drive the machine. Result: The machine should drive. Result: The machine should drive. 49 Return to level ground and raise the platform 58 Return to level ground and raise the platform in excess of approximately 15 ft / 4.6 m.
  • Page 39 Fifth Edition • First Printing Operator's Manual Inspections Workplace Inspection Checklist Be aware of and avoid the following hazardous situations:  drop-offs or holes  bumps, floor obstructions, or debris  sloped surfaces Do Not Operate Unless:  unstable or slippery surfaces ...
  • Page 40 Fifth Edition • First Printing Operator's Manual Inspections Decals Inspection with Words Part No. Decal Description 82417 Platform Control Panel Use the appropriate inspection to verify that all 82418 Ground Control Panel decals are legible and in place. Label – Platform Controls Location 82557 Below is a numerical list with quantities and Danger –...
  • Page 41 Fifth Edition • First Printing Operator's Manual Inspections ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ Part No. 1298223GT -5390...
  • Page 42 Fifth Edition • First Printing Operator's Manual Inspections Decals Inspection with Words Part No. Decal Description 1294707 Danger – Electrocution Hazard Continued from previous page. 1294398 Label – ANSI/CSA Compliant Use the appropriate inspection to verify that all 1295446 Ground Control Panel decals are legible and in place.
  • Page 43 Fifth Edition • First Printing Operator's Manual Inspections ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ Part No. 1298223GT -5390...
  • Page 44 Fifth Edition • First Printing Operator's Manual Inspections Decals Inspection with Symbols Part No. Decal Description Label – Capacity Indicator, GS-3384, 82867 Use the appropriate inspection to verify that all GS-3390 (if equipped) decals are legible and in place. Label – Capacity Indicator, GS-4390 82868 (if equipped) Below is a numerical list with quantities and...
  • Page 45 Fifth Edition • First Printing Operator's Manual Inspections ™ -3384 • GS ™ -3390 • GS ™ -4390 • GS ™ Part No. 1298223GT -5390...

  • Page 46: Operating Instructions

    Fifth Edition • First Printing Operator's Manual Operating Instructions Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator’s responsibility to follow all the safety rules and instructions in the operator’s, safety, and responsibilities manuals.
  • Page 47 Fifth Edition • First Printing Operator's Manual Operating Instructions All models Emergency Stop If the engine fails to start after 15 seconds of Push in the red Emergency Stop button to the off cranking, determine the cause and repair any position at the ground controls or the platform malfunction.
  • Page 48 Fifth Edition • First Printing Operator's Manual Operating Instructions Engine Idle Select To Drive Select the engine idle (rpm) by pressing the idle Press and hold the function enable switch on select button. There are three settings for engine the control handle. idle: Increase speed: Slowly move the control handle off center.
  • Page 49 Fifth Edition • First Printing Operator's Manual Operating Instructions To determine the slope grade: Indicator Light Flashing Red Measure the slope with a digital inclinometer OR If the indicator light is flashing red, use the following procedure. the platform is overloaded and no functions will operate.
  • Page 50 Fifth Edition • First Printing Operator's Manual Operating Instructions To Extend and Retract Platform Tilt Sensor Activation Settings Lift the platform extension lock handles to the Tilt Sensor Activation Settings horizontal position. Chassis Angle on Wheels Push the platform extension lock handles to Chassis Angle (side to side) 2°...
  • Page 51 Fifth Edition • First Printing Operator's Manual Operating Instructions Operation from Ground with Outrigger Operation (if equipped) Controller Position the machine below the desired work area. Maintain safe distances between the operator, machine and fixed objects. Note: The engine must be running for the outriggers to operate.
  • Page 52 Fifth Edition • First Printing Operator's Manual Operating Instructions Lift Tools Material Carrier Lift Tools Material Carrier Instructions Operation Verify the material carrier assembly and Material Carrier Safety installation instructions have been followed properly and that the material carriers are Read, understand and obey all warnings and secured to the platform railings.
  • Page 53 Fifth Edition • First Printing Operator's Manual Operating Instructions Keep the load secured when the machine is in motion. Tip-over hazard. The weight of the material carrier assembly and the load in the material carrier will reduce the rated platform capacity of the machine and must be factored into the total platform load.
  • Page 54 Fifth Edition • First Printing Operator's Manual Operating Instructions Deck Extended After Each Use material carrier U-bolt and nylock flange nut Select a safe parking location—firm level swing gate surface, clear of obstruction and traffic. main deck Lower the platform. extension deck Turn the key switch to the off position and remove the key to secure from unauthorized...

  • Page 55: Transport And Lifting Instructions

    Fifth Edition • First Printing Operator's Manual Transport and Lifting Instructions Transport and Lifting Instructions Free-wheel Configuration for Winching Chock the wheels to prevent the machine from rolling. 2WD models: Release the Observe and Obey: non-steer wheel brakes by turning over the drive hub ...
  • Page 56 Fifth Edition • First Printing Operator's Manual Transport and Lifting Instructions Securing to Truck or Trailer for Use a minimum of 4 chains or straps. Transit Use chains or straps of ample load capacity. Always chock the machine wheels in preparation Turn the key switch to the off position and remove for transport.
  • Page 57 Fifth Edition • First Printing Operator's Manual Transport and Lifting Instructions Center of gravity X Axis Y Axis GS-3384 and GS-3390 74.7 in 38.2 in without outriggers 189.7 cm 97.0 cm GS-4390 74.7 in 42.1. in without outriggers 189.7 cm 106.9 cm GS-3384 and GS-3390 75.1 in...

  • Page 58: Maintenance

    Fifth Edition • First Printing Operator's Manual Maintenance Maintenance Check the Batteries Proper battery condition is essential to good machine performance and operational safety. Improper fluid levels or damaged cables and Observe and Obey: connections can result in component damage and hazardous conditions.
  • Page 59 Fifth Edition • First Printing Operator's Manual Maintenance Check the Engine Oil Level Diesel Fuel Requirements Maintaining the proper engine oil level is essential Satisfactory engine performance is dependent on to good engine performance and service life. the use of a good quality fuel. The use of a good Operating the machine with an improper oil level quality fuel will give the following result: long can damage engine components.
  • Page 60 Fifth Edition • First Printing Operator's Manual Maintenance Check the Hydraulic Oil Level Check the Engine Coolant Level - Ford Models Maintaining the hydraulic oil at the proper level is essential to machine operation. Improper hydraulic Maintaining the engine coolant at the proper level oil levels can damage hydraulic components.
  • Page 61 Fifth Edition • First Printing Operator's Manual Maintenance Scheduled Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine. Machines that have been out of service for more than three months must receive the quarterly inspection before they are put back into service.

  • Page 62: Specifications

    Fifth Edition • First Printing Operator's Manual Specifications Specifications GS-3384 Operating temperature Height, working maximum 39 ft 11.9 m Minimum -20°F -29°C Height, platform maximum 33 ft 10.1 m Maximum 150°F 66°C Height, stowed maximum, rails up 105.5 in 268 cm Controls Proportional Height, stowed maximum,...
  • Page 63 Fifth Edition • First Printing Operator's Manual Specifications GS-3390 Operating temperature Height, working maximum 39 ft 11.9 m Minimum -20°F -29°C Height, platform maximum 33 ft 10.1 m Maximum 150°F 66°C Height, stowed maximum, rails up 106.5 in 271 cm Controls Proportional Height, stowed maximum,...
  • Page 64 Fifth Edition • First Printing Operator's Manual Specifications GS-4390 Operating temperature Height, working maximum 49 ft 14.9 m Minimum -20°F -29°C Height, platform maximum 43 ft 13.1 m Maximum 150°F 66°C Height, stowed maximum, rails up 115.5 in 293 cm Controls Proportional Height, stowed maximum,...
  • Page 65 Fifth Edition • First Printing Operator's Manual Specifications GS-5390 Operating temperature Height, working maximum 59 ft 18 m Minimum -20°F -29°C Height, platform maximum 53 ft 16.2 m Maximum 150°F 66°C Height, stowed maximum, rails up 124 in 315 cm Controls Proportional Height, stowed maximum,...

This manual is also suitable for:

Genie gs-3390Genie gs-4390Genie gs-5390Gs84f-46000Gs90f-56000

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