Cleaning Instructions; Troubleshooting - BorMann BBQ4100 Instruction Manual

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Storage
Your Gas Bottle must be stored outdoors in a well ventilated area and must be disconnected from your gas grill when not being used. Ensure that you are
outdoors and away from any sources of ignition before attempting to disconnect your gas bottle from your gas grill.
When you are using your gas grill after a period of storage, please ensure to check for gas leaks and check for any obstructions in the burner etc. before using.
Also follow the cleaning instructions to ensure gas grill is safe.
If gas grill is stored outdoors ensure to check that all areas under the front panel are free from any obstructions (insects etc.) This area must be kept free as
this may affect the flow of combustion or ventilation air.

Cleaning instructions

Maintenance is recommended that every 90 days for your gas grill, but it is absolutely necessary to perform maintenance at least once a year. By doing so,
you will extend the life of your gas grill.
Your gas grill is easy to clean with minimum effort, just follow these helpful hints for cleaning convenience.

Troubleshooting

Emergencies
Gas leaking from cracked / cut / burned hose.
Gas leaking from LP tank valve.
Gas leaking from LP tank valve.
Gas leaking between LP tank and regulator
connection
Fire coming through control panel
Grease fire or excessive flames above cooking
surface
Burner will not light using igniter.
Burner will not light using igniter.
Burner will not match light
5
Possible cause
Damaged hose.
Mechanical failure due to resting or
mishandling.
Failure or tank valve from mishandling or
mechanical failure
Improper installation, connection not tight,
failure of rubber seal
Fire in burner tube section of burner due to
partial blockage
Too much grease buildup in burner area.
1. Trying to light wrong burner
2. Burner not engaged with control valve
3. Obstruction in burner.
4. No gas flow
1. Electrode cracked or broken;" sparks at crack."
2. Electrode tip not in proper position
3. Wire and/or electrode covered with cooking
residue.
4. Wires are loose or disconnected
5. Wires are shorting (sparking) between igniter
and electrode.
6. Push button sticks at bottom sparking
between igniter and electrode
See "gas issues;" on previous page.
2. Improper method of match-lighting
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Prevention/ Solution
Turn off gas at LP tank, if hoes is cut or cracked,
replace hose. See LP tank lead test and connection
regulator to the LP.
Turn off LP tank valve.
Turn off LP tank valve. Return LP tank to gas supplier
Turn off LP tank valve, remove regulator from cylinder
and visually inspect rubber seal for damage, see LP
tank test and connection regulator to the LP tank
Turn off control knobs and LP tank valve.
After fire is out and grill is cold, remove burner and
inspect for spider nests or rust see natural hazard and
cleaning the burner assembly pages.
Turn off LP Tank. Leave lid open to allow flames to die
down. After cooling, clean food particles and excess
grease from inside firebox area, grease cup/pan/tray,
and other surfaces
Gas issues
1. See instructions on control panel and section in the
Use and Care.
2. Make sure valve are positioned inside of burner
tubes.
3. Ensure burner tubes are not obstructed with spider
webs or other
4. Make sure LP tank is not empty. If LP tank is not
empty, refer to sudden drop in gas flow.
Electrical issues
1. Replace electrode.
2. Tip of electrode should be pointing toward port
hole in burner. The distance should be 1/8" to 3/16".
Adjust if necessary.
3. Clean wire and or electrode with rubbing alcohol
and clean swab.
4. Reconnect wires or replace electrode/wire
assembly.
5. Replace igniter wire
6. Replace igniter
7. Inspect wire insulation and proper connection.
Replace wires if insulation is broken.
1. See "Pilot Gas Control Ignition" section of use and
care.

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