Biral ModulA RED Series Installation And Operating Instructions Manual
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Summary of Contents for Biral ModulA RED Series
- Page 1 ModulA… RED, ModulA-D… RED, ModulA… BLUE T2 M/L Installation and Operating Instructions (Seite 6) Montage- en bedrijfsinstructies (Pagina 36) Instrucciones de montaje y funcionamiento (Página 66)
- Page 2 Declaration of Conformity Conformiteitverklaring We Biral AG declare under our sole responsibility that the Wij Biral AG verklaren geheel onder eigen verantwoorde- products lijkheid dat de produkten ModulA… RED, ModulA-D… RED ModulA… RED, ModulA-D… RED ModulA… BLUE ModulA… BLUE to which this declaration relates, are in conformity with the...
- Page 3 PN 6-16 Massstab Dokumentstatus: Werkstoff: Freigegeben ModulA Format: 09.12.2019 Massbild für BA Erstelldatum 09.12.2019 für BA PDM_Nr: 203308 Änd. Ind. Zeichnungsnummer Biral AG 961564 144.6 147.5 147.5 153.8 153.8 160.4 166.9 160.4 166.9 CH-3110 Münsingen Rev. Vers. 72.3 72.3 72.3 72.3...
- Page 4 PN 16 Massstab Dokumentstatus: Werkstoff: Freigegeben ModulA Format: Massbild für BA 09.12.2019 Erstelldatum 09.12.2019 für BA PDM_Nr: 203308 Änd. Ind. Zeichnungsnummer Biral AG 961564 CH-3110 Münsingen 219.6 219.6 219.6 219.6 223.2 223.2 223.2 223.2 Rev. Vers. 98.4 98.4 98.4 98.4 163.5...
- Page 5 1:4.5 Freigegeben ModulA-D Format: 19.12.2019 Massbild Erstelldatum 19.12.2019 DN50x270 PDM_Nr: 203654 Zeichnungsnummer Änd. Ind. Biral AG 961559 CH-3110 Münsingen Rev. Vers. k1 (PN6) k2 (PN10/16) 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 4×14/19 65-12 65-15 80-8 80-8 80-12...
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Page 6: Table Of Contents
....... 14 Accessories / versions .....31 4.5.1 Rotate the pump head ModulA M ..15 10.1 Biral interface module, BIM B3 ....31 4.5.2 Rotate the pump head ModulA L ..15 10.2 Building set for recessed installation Install the pump in the unit .... -
Page 7: Safety Information
english Safety information Warning This product may only be installed and used by people who have adequate knowl- edge and experience. People with limitations in their physical or mental capacity or sensory perception, may not use the product, unless they have been sufficiently trained by a person who is responsible for their safety. -
Page 8: Safety Information For The Operator / Operating Personnel
8 | english Safety information for the operator / operating personnel Any risks from electric power must be eliminated (For details see, for example, the regulations pub- lished by NIN (CENELEC) and the I.E.E.). Safety information for installation, maintenance and inspection works The operator has to ensure that all installation, maintenance and inspection works are carried out by authorised and qualified specialist personnel who have informed themselves adequately about the requirements by a thorough study of the installation and operating instructions. -
Page 9: General Information
All necessary settings can be adjusted using the control panel for the pump. Purpose Biral circulation pumps of the ModulA series are intended for the circulation of liquids in the follow- ing systems: – ModulA... RED in heating units –... -
Page 10: Operating Conditions
10 | english Glykol: The pump can be used for delivering water-glycol mixes. Maximum permissible viscosity: 50 mm²/s (cSt). This corresponds to a water-ethylene-glycol mix with a glycol content of around 50% at –10°C. The pump is controlled via an output-limiting function that protects against overload. The delivery of glycol mixes affects the MAX characteristic curve because the delivery capacity is reduced accordingly, based on the glycol content and temperature of the media. -
Page 11: Non-Return Valve
english Medien temperature 75 °C 95 °C 110 °C ModulA … Supply pressure [bar] ModulA 32F-12 220 0.35 ModulA 40-8 220 0.50 ModulA 40-10 220 0.50 ModulA 40-12 250 0.50 ModulA 40-18 250 0.50 ModulA 50-6 240 0.40 ModulA 50-6 270 0.40 ModulA 50-8 240 0.40... -
Page 12: Protection From The Effects Of Frost
Ersetzt durch: Ersatz für: ModulA Massstab gezeichnet 19.03.2013 geprüft 09.04.2013 Freigabe 09.04.2013 für BA PDM_Nr TD-0021963 Zeichnungsnummer Änd.Index Biral AG 961604 CH-3110 Münsingen Änd.Index Datum Visum Ersetzt durch: Ersatz für: ModulA Massstab gezeichnet 18.03.2013 961572_00 Umwälzpumpe spez WD geprüft 09.04.2013 Freigabe 09.04.2013... -
Page 13: Installation
english Installation General notes ModulA is only intended for installation indoors. The pumps must be mounted voltage-free so that no energy can be transferred from the pipes to the pump casing. The pumps can be installed di- rectly in the pipe, provided the pipes are designed for the weight of the pump. Installation is only possible after completion of all welding and soldering work on the system. -
Page 14: Changing The Installation Position Of The Frequency Converter
Montage Position geprüft 09.04.2013 Freigabe 09.04.2013 für BA PDM_Nr TD-0020531 Zeichnungsnummer Änd.Index Biral AG 961570 CH-3110 Münsingen 961592_01 The sensor cable must be separated from the frequency converter in advance! Unplug the sensor cable Dokumentstatus: Werkstoff: Massstab Freigegeben ModulA bis 1600W Format: 19.12.2019... -
Page 15: Rotate The Pump Head Modula M
18.02.2013 Freigabe 18.02.2013 für BA PDM_Nr TD-0021586 Zeichnungsnummer Änd.Index Biral AG Warning 961575 CH-3110 Münsingen Do not drop the disassembled pump parts! 961578_01 Remove the four inner hexagonal screws Turn the pump head carefully to the position required without lifting it from the pump casing. - Page 16 Motorblock drehen Erstelldatum 19.12.2019 für BA PDM_Nr: 203665 Änd. Ind. Zeichnungsnummer Biral AG Ensure correct positioning of the O-ring. 961580 CH-3110 Münsingen Rev. Vers. The ring in the pump casing must be cen- tred again before fitting the motor. Fit the pump head carefully so that the motor lies flat on the pump casing without any gaps.
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Page 17: Install The Pump In The Unit
15.02.2013 für BA Safety elements (e.g. snap rings) are not permissible. For PN 10/16, special seals PDM_Nr TD-0020747 Zeichnungsnummer Änd.Index Biral AG and screws must be used. 961587 CH-3110 Münsingen Warning Use the relevant screws for nominal pressure PN. Ø... -
Page 18: Electrical Connection
3 mm. PDM_Nr TD-0022138 Zeichnungsnummer Änd.Index Biral AG The protection against indirect contact can be achieved by earthing or potential 961602 CH-3110 Münsingen equalisation. The pump does not require any external motor protection. The motor has integrated over-tempe- rature protection, which offers safeguarding against overloading that appears slowly and against blocking according to IEC 34-11: TP 211. -
Page 19: Connection Of The Power Supply
english With direct mains connection, the pump may not be switched on and off at the mains more than four times an hour. If the pump is switched on directly via the mains, it only starts after a 5-second delay. Connection of the power supply The pump must be protected on-site and must be connected to an external mains switch. -
Page 20: Connection Drawing Clamp Description
External OFF and external ON mit FU für BA PDM_Nr: 202028 52, 54, 51 Fault notification or operation notification Änd. Ind. Zeichnungsnummer Biral AG IL00001799 L, N, PE Mains connection, 1x230V +/– 10%, 50/60Hz CH-3110 Münsingen Rev. Vers. Switch (Bold lettering = as delivered... -
Page 21: Switch Settings
51,52,54 51,52,54 51,52,54 PDM_Nr TD-0028419 51,52,54 PDM_Nr PDM_Nr TD-0028419 TD-0028419 PDM_Nr TD-0028419 PDM_Nr TD-0028419 Freigabe Zeichnungsnummer Änd.Index Biral AG 51,52,54 Zeichnungsnummer Zeichnungsnummer Änd.Index Änd.Index Zeichnungsnummer Änd.Index Biral AG Biral AG Zeichnungsnummer Änd.Index Biral AG 961827 Biral AG PDM_Nr TD-0028419 CH-3110 Münsingen... -
Page 22: Switch 2, External Off Or External On (Switchable)
The pre-set maximum volume flow is at the end of characteristic curve 3 (proportional pressure). Änd.Index Datum Visum Ersetzt durch: Ersatz für: 16.01.2015 Massstab ModulA gezeichnet 10.12.2014 The volume flow limit can be set from 25 … 90 % via Biral Remote. Switch 3 geprüft Freigabe PDM_Nr TD-0028816 Switch Zeichnungsnummer Änd.Index Biral AG 961865 CH-3110 Münsingen... -
Page 23: Start-Up
(phase) LED 2 Display the current delivery height (25 … 100%) LED 2 Doppelpumpe (Pumpe passiv) LED 3 Biral impeller displays the status of the Drehung stehend pump (see para 7.10) Muster blitzend Farbe grün Bluetooth (see para 7.9) IL00001801_00 Änd... -
Page 24: Types Of Control
961204_00 Freigabe 20.03.2009 justing the speed (key A2) optimal. May be used PDM_Nr TD-0011003 for systems with constant volume flow: air-condi- Zeichnungsnummer Änd.Index Biral AG Stück Gegenstand Material Modell/Art.Nr Bemerkung 961204 tioning applications, heat pumps and boiler feed CH-3110 Münsingen Änd.Index... -
Page 25: Display Of The Current Delivery Height (Led V )
english • Display of the current delivery height (LED V = 25, 50, 75, 100% Summary of maximum delivery height and delivery amount ModulA… / h] ModulA 32F-12 220, ModulA-D 32F-12 220 ModulA 40-8 220, ModulA-D 40-8 220 ModulA 40-10 220, ModulA-D 40-10 220 ModulA 40-12 250, ModulA-D 40-12 250 ModulA 40-18 250, ModulA-D 40-18 250 ModulA 50-6 240, ModulA-D 50-6 240... -
Page 26: Activate / Deactivate Dry Running Detection
If the pump is really running dry for deactivated dry running detection, it will not register an error and may run defectively. Dry running detection can only be deactivated if the pump is running in fault-free operation and no Biral Interface Module (BIM) is plugged in. -
Page 27: Bluetooth (Biral One.)
Biral ONE. enables configuration and analysis of the ModulA. Wireless communication takes place via the integrated Bluetooth interface. Biral ONE. can be downloaded free of charge from Apple iTunes and the Google Play Store. 7.9.1 Activate Bluetooth Pressing the button activates Bluetooth. -
Page 28: Biral Impeller
28 | english 7.10 Biral impeller Shows the status of the pump: Pumpe steht. Störung (Problemfälle) Zusatzmodule Normal operating mode Pumpe läuft normal Pumpe steht. Störung (Problemfälle) Steuer, PWM, Hoval. Pumpe auf Min, Normaler Betrieb (cs) oder Max. Drehung drehend... -
Page 29: Fault Summary And Checklist
Risk of scalding from Risk of burning from voltage! escaping medium. hot surfaces. Use the Biral ONE app to read the faults via the Bluetooth interface. Biral Impeller does not light up Fault Remedy No power supply Check the mains switch and fuses... - Page 30 (Biral Interface Module) is causing (155) the fault by removing the module and starting the pump. Replace the BIM (Biral Interface Module) if necessary. Replace the ModulA electronics or ask Biral SERVICE for support. Temperature too The temperature in Replace the ModulA motor or 5.
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Page 31: Sensor
Nose must be facing downwards. Tighten the screw to affix the clamp at 5 Nm. 961612_00 961612_00 10 Accessories / versions 10.1 Biral interface module, BIM B3 control module: – self-regulating pumps – external speed specification – external specified setting –... -
Page 32: Blind Flange
If a pump head from a dual pump is removed for repair, a blind flange can be used to close the opened aperture, to enable continued operation of the pump with the remaining pump head. Biral item no.: 2205210150 961863_01 11 Technical data Supply voltage 1×230 V ±10%, 50/60 Hz, PE... -
Page 33: Recycling
english 12 Recycling In the course of developing this product, particular attention was paid to sustainability. That also includes the disposal and recyclability of the materials. Thus the following guide figures for recycla- bility of components apply to all versions of the pump: –... -
Page 34: Spare Parts List
34 | english 13 Spare parts list 961641_02 Biral item no. Pos. 1 Pos. 2 Pos. 3 Pos. 4 Pos. 5 Electronics Motor with Sensor kit Cover with- connec tor Dokumentstatus: Werkstoff: Massstab 1:3.5 Freigegeben with cover, O-ring out screws... - Page 35 961641_02 Biral item no. Pos. 6 Pos. 7 Pos. 8 Changeover Heat Gasket and O-ring valve Dokumentstatus: Werkstoff: Massstab 1:3.5 insulation screw set Freigegeben ModulA Format: 19.12.2019 Ersatzteilliste ModulA… shells Erstelldatum 19.12.2019 PDM_Nr: 203676 Zeichnungsnummer Änd. Ind. 32F-12 0015034600...
- Page 36 961641_02 Número de artículo Biral Pos. 6 Pos. 7 Pos. 8 Aislamiento Juego de Junta tórica Tapa de Dokumentstatus: Werkstoff: Massstab 1:3.5 Freigegeben ModulA… térmico juntas conmutación ModulA Format: 19.12.2019 Ersatzteilliste Erstelldatum 19.12.2019 32F-12 0015034600 2206710200 PDM_Nr: 203676 Zeichnungsnummer Änd.
- Page 37 Biral AG Biral GmbH Südstrasse 10 Kesselsgracht 7a CH-3110 Münsingen D-52146 Würselen T +41 31 720 90 00 T +49 2405 408070 F +41 31 720 90 10 F +49 2405 40807-19 info@biral.ch info@biral.de www.biral.ch www.biral.de...
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